Graco ProControl 1KS [5/36] Standard features accessories
![Graco ProControl 1KS [5/36] Standard features accessories](/views2/1193397/page5/bg5.png)
System Configuration and Part Numbers
3A1163A 5
Standard Features Accessories
Hazardous Location Approval
Models using a G3000, G3000HR, or intrinsically safe Coriolis meter for both A and B meters are approved for
installation in a Hazardous Location - Class I, Div I, Group D, T3 or Zone I Group IIA T3.
Maximum Working Pressure
Maximum working pressure rating is dependent on the fluid component options selected. The pressure rating is
based on the rating of the lowest rated fluid component. Refer to the component pressure ratings below.
Example: Model 262383 has a maximum working pressure of 190 psi (1.31 MPa, 13.1 bar).
Check the identification label on the EasyKey or fluid station for the system maximum working pressure.
See F
IG. 1.
ProControl Fluid Components Maximum Working Pressure
Base System (no meter, no color/catalyst change option,
and no flow control [option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000 psi (27.58 MPa, 275.8 bar)
G3000 Meter Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000 psi (27.58 MPa, 275.8 bar)
Coriolis Meter Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2300 psi (15.86 MPa, 158.6 bar)
Color Change Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 psi (2.07 MPa, 20.6 bar)
Flow Control Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 psi (1.31 MPa 13.1 bar)
Flow Meter Fluid Flow Rate Range
G3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-3800 cc/min. (0.02-1.0 gal./min.)
G3000HR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1900 cc/min. (0.01-0.50 gal./min.)
Coriolis Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-3800 cc/min. (0.005-1.00 gal./min.)
S3000 Solvent Meter (accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1900 cc/min. (0.01-0.50 gal./min.)
Feature
EasyKey with LCD
RS 485 Network Cable, 50 ft (15.25 m)
Fiber Optic and Power Cables, 50 ft (15.25 m)
Fluid Station Control Box
Discrete I/O Board
A Side Dump Valve, if color valve(s) selected
Flow Control with 15 ft (4.57 m) Cable (if selected)
Basic Web Interface
Accessory
15V536 Solvent Flow Switch Kit
15V213 Power Cable, 100 ft (30.5 m)
15G710 Fiber Optic Cable, 100 ft (30.5 m)
15G614 Flow Control Extension Cable, 40 ft (12.2 m)
15W034 Strobe Light Alarm Indicator Kit
15V331 Gateway Ethernet Communication Kit
15V963 Gateway DeviceNet Communication Kit
15V964 Gateway Profibus Communication Kit
15V337 Advanced Web Interface
Содержание
- A1163a 1
- Installation 1
- Procontro 1
- Contents 2
- Equipment approvals 3
- Related manuals 3
- Models 4
- System configuration and part numbers 4
- Standard features accessories 5
- Warning 6
- Warnings 6
- Warning 7
- Warning 8
- Changing materials 9
- Important two component material information 9
- Isocyanate conditions 9
- Keep components a and b separate 9
- Material self ignition 9
- Moisture sensitivity of isocyanates 9
- Component identification and definition 10
- Intrinsically safe installation requirements 12
- Location 12
- Location requirements 12
- Optional cables 12
- A1163a 13 13
- Advertissement la substitution de composants peut compromettre la securite intrinseque 13
- Class i div i group d t3 us and canada class i zone i group iia t3 atex only taub 20 c to 50 c 13
- Fm08atex0074 system assembly certificate 13
- Intrinsically safe installation 13
- Location 13
- Non hazardous location only hazardous classified location 13
- Note see intrinsically safe installation requirements on page 12 13
- Note this is control drawing also applies to the procontrol 1ks see also 13
- On page 15 13
- Warning substitution of components may impair intrinsic safety for installation maintenance or operation instructions see instruction manual 13
- General information 14
- Wall mounting 14
- A1163a 15 15
- Procontrol 1ks system layout drawing 15
- Wall mounting 15
- Air connections 17
- Air supply 17
- Requirements 17
- Fluid connections 18
- Fluid supply 18
- Requirements 18
- Connect main power 21
- Electrical 21
- Requirements 21
- Connect easykey to fluid station control 22
- 3a1163a 24
- Board to the color change board see 24
- Color change board 1 color change board 2 24
- Connect a 5 pin electrical cable from the labeled con 24
- Connect color change module 24
- Depending on the number of color change boards and color change modules being used in your system 24
- Effect on system 24
- Electrical 24
- For wiring between the color change board and the sole noids see the color change module electrical sche matic 24
- If you are using two color change modules to add colors connect a 5 pin electrical cable from the first color change board to the second color change board 24
- Nection port j11 on the fluid station control 24
- One color change board 24
- S3 s6 s5 s4 s3 s6 s5 s4 24
- Set switches s3 s6 on the color change board s as shown in table 2 and 24
- Table 2 color change board switch settings 24
- To install the color change module s see manual 312787 24
- Two color change boards 24
- 3a1163a 26
- Color change module electrical schematic 26
- Electrical 26
- Wiring diagram 26
- Air and fluid hoses 27
- All solvent pails used when purging 27
- Check resistance 27
- Color change module 27
- Easykey 27
- Feed pumps or pressure pots 27
- Flow meters 27
- Fluid supply container 27
- Grounding 27
- Gun flush box manual or semi automatic mode only 27
- Object being sprayed 27
- Spray gun 27
- Wall mount fluid station 27
- 3a1163a 28
- Control box 28
- Control box ground screw 28
- Control box ground wire 28
- Easykey display 28
- Easykey ground screw 28
- Easykey ground wire 28
- Electrical 28
- Grounding 28
- Robot ground wire connect to separate ground point see note on page 27 28
- Ti16331a 28
- True earth ground check your local code for requirements 28
- A1163a 29 29
- Control air 29
- Purge air 29
- Schematic diagrams 29
- System pneumatic schematic 29
- 3a1163a 30
- Non hazardous area 30
- Note the electrical schematic illustrates all possible wiring expansions in a procontrol 1ks system some compo nents shown are not included with all systems 30
- Schematic diagrams 30
- System electrical schematic 30
- A1163a 31 31
- Booth control board 31
- Flow control board 31
- Fluid press sens 31
- Ground terminal 31
- Hazardous area 31
- I s meters 31
- Note the electrical schematic illustrates all possible wiring expansions in a procontrol 1ks system some compo nents shown are not included with all systems 31
- Schematic diagrams 31
- System electrical schematic 31
- Tecno v p 31
- Dimensions and mounting hole layouts 32
- Wall panel mounting bracket only 32
- Technical data 35
- For the latest information about graco products visit www graco com 36
- Graco headquarters minneapolis international offices belgium china japan korea 36
- Graco inc p o box 1441 minneapolis mn 55440 1441 copyright 2010 graco inc is registered to iso 9001 www graco com 36
- Graco information 36
- Graco standard warranty 36
- To place an order contact your graco distributor or call to identify the nearest distributor phone 612 623 6921 or toll free 1 800 328 0211 fax 612 378 3505 36
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