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Graco ProControl 1KS [35/36] Technical data
Technical Data
3A1163A 35
Technical Data
* Dependent on programmed K-factor and application. The maximum allowable flow meter pulse frequency is 425
Hz (pulses/sec). For more detailed information on viscosities, flow rates, or mixing ratios, consult your Graco dis-
tributor.
See individual component manuals for additional technical data.
Maximum fluid working pressure . . . . . . . . . . . . . . . Base system: 4000 psi (27.58 MPa, 275.8 bar)
Low pressure color change: 300 psi (2.07 MPa, 20.6 bar)
Coriolis meter: 2300 psi (15.86 MPa, 158.6 bar)
Flow control: 190 psi (1.31 MPa, 13.1 bar)
Maximum working air pressure. . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)
Air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 - 100 psi (0.5 - 0.7 MPa, 5.2 - 7 bar)
Air filter inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8 npt(f)
Air filtration for air logic and purge air
(Graco-supplied). . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 micron (minimum) filtration required; clean and dry air
Air filtration for atomizing air (user-supplied) . . . . . . 30 micron (minimum) filtration required; clean and dry air
Fluids handled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . one component:
• solvent and waterborne paints
• polyurethanes
•epoxies
• acid catalyzed varnishes
• moisture sensitive isocyanates
Viscosity range of fluid . . . . . . . . . . . . . . . . . . . . . . . 20- 5000 cps*
Fluid filtration (user-supplied) . . . . . . . . . . . . . . . . . . 100 mesh minimum
Fluid flow rate range*
G3000, G250 Meter
G3000HR, G250HR Meter
Coriolis Meter
S3000 Solvent Meter (accessory)
75 - 3800 cc/min. (0.02-1.00 gal./min.)
38 - 1900 cc/min. (0.01-0.50 gal./min.)
20 - 3800 cc/min. (0.005-1.00 gal./min.)
38 - 1900 cc/min. (0.01-0.50 gal./min.)
Fluid inlet sizes
Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dose Valve/Color Valve Adapters . . . . . . . . . . .
1/4 npt(f)
1/4 npt(f)
Fluid outlet size (static mixer). . . . . . . . . . . . . . . . . . 1/4 npt(f)
External Power Supply Requirements . . . . . . . . . . . 85 - 250 Vac, 50/60 Hz, 2 amps maximum draw
15 amp maximum circuit breaker required
8 to 14 AWG power supply wire gauge
Operating temperature range . . . . . . . . . . . . . . . . . . 41- 122° F (5-50° C)
Environmental Conditions Rating . . . . . . . . . . . . . . . indoor use, pollution degree (2), installation category II
Noise Level
Sound pressure level . . . . . . . . . . . . . . . . . . . . .
Sound power level . . . . . . . . . . . . . . . . . . . . . . .
below 70 dBA
below 85 dBA
Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303, 304 SST, Tungsten carbide (with nickel binder),
perfluoroelastomer; PTFE
Содержание
- A1163a 1
- Installation 1
- Procontro 1
- Contents 2
- Equipment approvals 3
- Related manuals 3
- Models 4
- System configuration and part numbers 4
- Standard features accessories 5
- Warning 6
- Warnings 6
- Warning 7
- Warning 8
- Changing materials 9
- Important two component material information 9
- Isocyanate conditions 9
- Keep components a and b separate 9
- Material self ignition 9
- Moisture sensitivity of isocyanates 9
- Component identification and definition 10
- Intrinsically safe installation requirements 12
- Location 12
- Location requirements 12
- Optional cables 12
- A1163a 13 13
- Advertissement la substitution de composants peut compromettre la securite intrinseque 13
- Class i div i group d t3 us and canada class i zone i group iia t3 atex only taub 20 c to 50 c 13
- Fm08atex0074 system assembly certificate 13
- Intrinsically safe installation 13
- Location 13
- Non hazardous location only hazardous classified location 13
- Note see intrinsically safe installation requirements on page 12 13
- Note this is control drawing also applies to the procontrol 1ks see also 13
- On page 15 13
- Warning substitution of components may impair intrinsic safety for installation maintenance or operation instructions see instruction manual 13
- General information 14
- Wall mounting 14
- A1163a 15 15
- Procontrol 1ks system layout drawing 15
- Wall mounting 15
- Air connections 17
- Air supply 17
- Requirements 17
- Fluid connections 18
- Fluid supply 18
- Requirements 18
- Connect main power 21
- Electrical 21
- Requirements 21
- Connect easykey to fluid station control 22
- 3a1163a 24
- Board to the color change board see 24
- Color change board 1 color change board 2 24
- Connect a 5 pin electrical cable from the labeled con 24
- Connect color change module 24
- Depending on the number of color change boards and color change modules being used in your system 24
- Effect on system 24
- Electrical 24
- For wiring between the color change board and the sole noids see the color change module electrical sche matic 24
- If you are using two color change modules to add colors connect a 5 pin electrical cable from the first color change board to the second color change board 24
- Nection port j11 on the fluid station control 24
- One color change board 24
- S3 s6 s5 s4 s3 s6 s5 s4 24
- Set switches s3 s6 on the color change board s as shown in table 2 and 24
- Table 2 color change board switch settings 24
- To install the color change module s see manual 312787 24
- Two color change boards 24
- 3a1163a 26
- Color change module electrical schematic 26
- Electrical 26
- Wiring diagram 26
- Air and fluid hoses 27
- All solvent pails used when purging 27
- Check resistance 27
- Color change module 27
- Easykey 27
- Feed pumps or pressure pots 27
- Flow meters 27
- Fluid supply container 27
- Grounding 27
- Gun flush box manual or semi automatic mode only 27
- Object being sprayed 27
- Spray gun 27
- Wall mount fluid station 27
- 3a1163a 28
- Control box 28
- Control box ground screw 28
- Control box ground wire 28
- Easykey display 28
- Easykey ground screw 28
- Easykey ground wire 28
- Electrical 28
- Grounding 28
- Robot ground wire connect to separate ground point see note on page 27 28
- Ti16331a 28
- True earth ground check your local code for requirements 28
- A1163a 29 29
- Control air 29
- Purge air 29
- Schematic diagrams 29
- System pneumatic schematic 29
- 3a1163a 30
- Non hazardous area 30
- Note the electrical schematic illustrates all possible wiring expansions in a procontrol 1ks system some compo nents shown are not included with all systems 30
- Schematic diagrams 30
- System electrical schematic 30
- A1163a 31 31
- Booth control board 31
- Flow control board 31
- Fluid press sens 31
- Ground terminal 31
- Hazardous area 31
- I s meters 31
- Note the electrical schematic illustrates all possible wiring expansions in a procontrol 1ks system some compo nents shown are not included with all systems 31
- Schematic diagrams 31
- System electrical schematic 31
- Tecno v p 31
- Dimensions and mounting hole layouts 32
- Wall panel mounting bracket only 32
- Technical data 35
- For the latest information about graco products visit www graco com 36
- Graco headquarters minneapolis international offices belgium china japan korea 36
- Graco inc p o box 1441 minneapolis mn 55440 1441 copyright 2010 graco inc is registered to iso 9001 www graco com 36
- Graco information 36
- Graco standard warranty 36
- To place an order contact your graco distributor or call to identify the nearest distributor phone 612 623 6921 or toll free 1 800 328 0211 fax 612 378 3505 36
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