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ABB ACS355-01E-06A7-2 [5/76] Table of contents
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5
Table of contents
1. Safety
About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Use of warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety in installation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2. Introduction
About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. Operating principle and hardware description
About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Solar pump inverter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Control modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Control panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
MPPT overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
I-V characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Dual supply mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4. Quick start-up
About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Free space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Installing power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Installing control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Default I/O connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5. Start-up and controls
About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Start-up procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Selecting the Auto/Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Содержание
- List of related manuals 2
- Safety 3
- Solar pump inverter n827 3
- Start up and controls 3
- Supplement acs355 3
- Table of contents 3
- Table of contents 5
- About this chapter 7
- Safety 7
- Use of warnings 7
- Electrical safety 8
- Safety in installation and maintenance 8
- Grounding 9
- About this chapter 11
- Compatibility 11
- Introduction 11
- Purpose 11
- Target audience 11
- Contents 12
- Related documents 12
- Terms and abbreviations 12
- About this chapter 15
- Control modes 15
- Operating principle and hardware description 15
- Solar pump inverter overview 15
- Control panels 16
- Mppt overview 16
- Operation 16
- Theory 16
- Dual supply mode 17
- I v characteristics 17
- Note use two poles of the changeover switch in series to ensure that the voltage applied across each pole is half of the full dc voltage 17
- The i v curve is not constant since intensity and temperature changes during day time under constant temperature current changes linearly with intensity and voltage changes logarithmically with intensity since the voltage variation is small with respect to intensity changes maximum power varies proportionally with intensity 17
- The solar pump inverter operates in dual supply mode either with a three phase input supply from the grid or with dc input supply from pv cells a four pole changeover switch enables switching between the two supply modes at a given time only one supply pv cell or grid will be connected to the drive 17
- About this chapter 19
- Quick start up 19
- Safety instructions 19
- Connection diagram 20
- Do not use an asymmetrically constructed motor cable 20
- Fasten the clamping plate to the plate at the bottom of the inverter with the provided screws for frame sizes r0 r2 fasten the i o clamping plate to the clamping plate with the provided screws 20
- Free space requirements 20
- In back mounting fasten the inverter to the wall with screws using four mounting holes in side mounting with frame sizes r0 r2 fasten the inverter to the wall with screws using three mounting holes the inverter can also be mounted onto a din rail 20
- Installing power cables 20
- Make sure that the maximum cable lengths are not exceeded for detailed information see the user s manual 20
- Mechanical installation 20
- Route the motor cable input power cable and control cables separately 20
- The maximum ambient air temperature is 50 c 122 f at the rated current the current is derated for 40 to 50 c 104 to 131 f 20
- When placing inverters on top of each other in the panel or cabinet make sure that the hot air from the inverters below do not enter directly to the inverter above 20
- Connection procedure 21
- Default i o connections 22
- Installing control cables 22
- Quick start up 22
- Connection procedure 23
- If the inverter power rating matches the motor power rating the inverter is ready to run if any parameter tuning such as acceleration and deceleration times maximum and minimum speeds and so on is required see acs355 user s manual 3aua0000066143 english 24
- Operating instructions 24
- The solar pump inverter is developed using the acs355 firmware install the inverter as defined in sections mechanical installation installing power cables and installing control cables before operating the inverter set the required parameters defined in the following steps 24
- About this chapter 25
- Selecting the auto manual mode 25
- Start up and controls 25
- Start up procedure 25
- Auto manual sel 26
- Cancel save 26
- Dir menu 26
- Exit edit 26
- Exit enter 26
- Exit sel 26
- Flow calculation 26
- Hz 0 a 0 26
- Manual 26
- Operating data 26
- Options 99 start up data 26
- Parameters assistants changed par 26
- Pump control 26
- Pv cell min volt 6003 start dc volt 6002 manual start cmd 26
- Rem 0rp m 26
- Rem main menu 26
- Rem par edit 26
- Rem par groups 26
- Rem parameters 26
- To select auto manual mode in the control panel follow these steps 26
- Auto manual sel 27
- Calculated flow 27
- Cumula year flow 27
- Operating data 03 fb actual signals 04 fault history 27
- Pump run hour 27
- Pv cell min volt 6003 start dc volt 6002 manual start cmd 27
- Start stop dir 11 reference select 27
- Today flow 018 27
- Viewing pump signals 27
- Auto manual sel 6002 manual start cmd 6003 start dc volt 28
- Editing pump parameters 28
- Flow calculation 28
- Operating data 28
- Options 99 start up data 28
- Pump control 28
- Pv cell min volt 28
- Start dc volt 28
- Cancel save 29
- Dry run trp time 6018 dry run rst time 29
- Exit edit 29
- Fault reset time 29
- Min load current 29
- Rem par edit 29
- Rem parameters 29
- About this chapter 31
- Boost voltage factor 31
- Diagnostics 31
- Dry run function 31
- Program features 31
- Settings 31
- Diagnostics 32
- Settings 32
- Speed limits 32
- Voltage limits 32
- Flow calculation 33
- Pq curve 33
- Settings 33
- Diagnostics 34
- Pid control macro 34
- Pump cleaning 34
- Settings 34
- Excluded functions 35
- Settings 35
- About this chapter 37
- Actual signals 37
- Actual signals and parameters 37
- Operating data 37
- This chapter describes the actual signals and user adjustable parameters of the mppt function specific to the solar pump inverter refer these parameters in addition to the actual signals and parameters described in the acs355 user s manual 3aua0000066143 english 37
- Fb actual signals 38
- Parameters 42
- Start stop dir 42
- Reference select 44
- System controls 48
- Limits 50
- Accel decel 52
- Acs355 user s manual 3aua0000066143 english 52
- Start stop 52
- Motor control 53
- Fault functions 55
- Pump control 56
- Flow calculation 59
- Qm³ h 59
- Start up data 61
- Output 64
- About this chapter 67
- Alarm and fault indications 67
- Fault tracing 67
- Safety 67
- Control panel or assistant control panel through digital input or fieldbus or by switching off the supply voltage for a while the source for the fault reset signal is selected by parameter 1604 fault reset sel you can restart the motor after the fault is removed 68
- During a fault condition you can reset the inverter by pressing the keypad key basic 68
- Fault history 68
- Fault messages 68
- For more information see section fault logger mode in acs355 user s manual 3aua0000066143english 68
- How to reset 68
- Parameters 0401 last fault 0412 previous fault 1 and 0413 previous fault 2 store the most recent faults parameters 0401 409 show the inverter operation data at the time the latest fault occurred the assistant control panel provides additional information about the fault history 68
- The fault history stores all the detected faults the latest faults are stored together with the time stamp 68
- The following faults messages are generated by the solar pump inverter 68
- The four digit code number in parenthesis after the fault is for the fieldbus communication see chapters fieldbus control with embedded fieldbus and fieldbus control with fieldbus adapter in acs355 user s manual 3aua0000066143english 68
- Alarm messages 69
- The following alarm messages are generated by the solar pump inverter 69
- About this chapter 71
- For input fuse connection see fuse ratings in the table below refer to gg for ac and ur or gg for dc the ur fuse ratings are determined by the maximum instantaneous dc current because the fuse works fast 71
- For technical specifications of acs355 drives see acs355 user s manual 3aua0000066143 english 71
- Fuse ratings 71
- Important select fuses with current ratings two times higher than the dc current calculated from the nominal power for gg fuses select fuses with current ratings one size smaller than the dc current 71
- Technical data 71
- This chapter contains the technical specifications of the solar pump inverter for example fuse ratings sizes and technical requirements it also includes the solar status word list 71
- Use standard fuses with all abb general machinery drives for fuse ratings of acs355 drives refer the technical data on power cable sizes and fuses in the acs355 user s manual 3aua0000066143 english 71
- The acs355 drive is an ip20 ul open or nema 1 type drive to be used in a heated indoor controlled environment the drive must be installed in clean air according to enclosure classification cooling air must be clean free from corrosive materials and 72
- Ul checklist 72
- Document library on the internet 75
- Further information 75
- Product and service inquiries 75
- Product training 75
- Providing feedback on abb drives manuals 75
- Contact us 76
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