Invertek Drives ODV-42075-IN [4/24] Important safety information
![Invertek Drives ODV-42075-IN [4/24] Important safety information](/views2/1583407/page4/bg4.png)
1. Introduction
1.1. Important safety information
This variable speed drive product (Optidrive) is intended for professional incorporation into complete equipment or systems. If installed
incorrectly it may present a safety hazard. The Optidrive uses high voltages and currents, carries a high level of stored electrical
energy, and is used to control mechanical plant that may cause injury. Close attention is required to system design and electrical
installation to avoid hazards in either normal operation or in the event of equipment malfunction.
System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training
and experience. They must carefully read this safety information and the instructions in this Guide and follow all information regarding
transport, storage, installation and use of the Optidrive, including the specified environmental limitations.
Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.
Indicates a potentially hazardous situation which, if not
avoided, could result in injury or death.
Indicates a potentially hazardous situation which, if not
avoided, could result in damage to property.
Safety of machinery, and safety-critical applications
The level of integrity offered by the Optidrive control functions – for example stop/start, forward/reverse and maximum speed, is not
sufficient for use in safety-critical applications without independent channels of protection. All applications where malfunction could
cause injury or loss of life must be subject to a risk assessment and further protection provided where needed. Within the European
Union, all machinery in which this product is used must comply with Directive 89/392/EEC, Safety of Machinery. In particular, the
electrical equipment should comply with EN60204-1.
• Optidrives should be installed only by qualified electrical persons and in accordance with local and national regulations
and codes of practice. The Optidrive has an Ingress Protection rating of IP55. For higher IP ratings, use a suitable
enclosure.
• Electric shock hazard! Disconnect and ISOLATE the Optidrive before attempting any work on it. High voltages are
present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply.
• Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after
turning off the supply
• Ensure correct earthing connections. The earth cable must be sufficient to carry the maximum supply fault current which
normally will be limited by the fuses or MCB
• The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before
starting any work on it
• Parameter P-01 can be set to operate the motor at up to 60,000 rpm, hence use this parameter with care.
• If it is desired to operate the drive at any frequency/speed above the rated speed (P-09/ P-10) of the motor, consult the
manufacturers of the motor and the driven machine about suitability for over-speed operation.
• The fan (if fitted) inside of the Optidrive starts automatically when the heatsink temperature reaches approximately 45ºC.
• Carefully inspect the Optidrive before installation to ensure it is undamaged
• Indoor Use Only.
• Flammable material should not be placed close to the drive
• The entry of conductive or flammable foreign bodies should be prevented
• Relative humidity must be less than 95% (non-condensing).
• Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the Optidrive as
delivered.
• An isolator should be installed between the power supply and the drive.
• Never connect the mains power supply to the Output terminals U, V, W.
• Suitably rated fuses or MCB should be fitted in the mains supply to the drive
• Do not install any type of automatic switchgear between the drive and the motor
• Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at
90 degrees
• Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be
provided in accordance with the National Electrical Code and any additional local codes
1.2. Electromagnetic Compatibility (EMC)
Optidrive is designed to high standards of EMC and is optionally fitted with an internal EMC filter. This EMC filter is designed to reduce
the conducted emissions back into the supply via the power cables for compliance with harmonised European standards.
It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the
EMC legislation of the country of use. Within the European Union, equipment into which this product is incorporated must comply with
89/336/EEC, EMC.
For use on domestic supplies, screened motor cable must be used with the screen terminated to earth on both motor and drive
sides. The installation must be carried out by qualified installation engineers, observing good wiring practice such as power and signal
cable segregation and correct screening techniques to minimise emissions. When installed in this way, the Optidrive with built-in filter
has emission levels lower than those defined in EN61800-3 category C2 for 1
st
environments (domestic) for screened cable lengths of
up to 5m.
For cable lengths above 5m, the emission levels may exceed those defined by EN61800-3 cat C2. In this case, further mitigation
methods (such as fitting an external filter - Optifilter) must be employed if the emissions limits for domestic supplies are to be upheld.
4 Optidrive E2 IP55/NEMA 12 User Guide
www.invertek.co.uk
When used on industrial supplies, or 2
nd
environments, the installation must be carried out by qualified installation engineers,
observing good wiring practice such as power and signal cable segregation and correct screening techniques to minimise emissions.
The emissions limits defined by EN61800-3 cat C3 (2
nd
environment) are upheld for screened cable lengths of up to 25m. The cable
screen should be connected to earth on both the drive and motor sides.
Содержание
- Company information 2
- Declaration of conformity 2
- Electromagnetic compatibility emc 4
- Important safety information 4
- Introduction 4
- 115v 10 1 phase input 3 phase 230v output voltage doubler 5
- 240v 10 1 phase input 5
- 240v 10 3 phase input 5
- 480v 10 3 phase input 5
- Drive model numbers 5
- Each drive can be identified by its model number as shown in figure 1 drive model number format the model number is on the shipping label and the drive nameplate the model number includes the drive and any options drive model numbers for the optidrive e2 drives are provided in 10 rating tables 5
- Figure 1 drive model number format 5
- For ip55 nema 12 with switches switched change the for a s at the end of the product code for ip55 nema 12 without switches non switched change the for a n at the end of the product code 5
- General information and ratings 5
- Identifying the drive by model number 5
- Optidrive e2 ip55 nema 12 user guide www invertek co uk 5
- This chapter contains information about the optidrive e2 including how to identify the drive 5
- A b c d e f g h i j drive size 6
- Control terminal torque settings of 0 nm 4 lb in control terminal torque settings of 0 nm 4 lb in power terminal torque settings of 1 nm 9 lb in 6
- Ensure that all terminals are tightened to the appropriate torque setting 6
- General 6
- Install the optidrive on a flat vertical flame resistant vibration free mounting within a suitable enclosure according to en60529 if specific ingress protection ratings are required 6
- Mechanical dimensions and mounting 6
- Mechanical installation 6
- Optidrive e2 ip55 nema 12 user guide www invertek co uk 6
- Store the optidrive in its box until required storage should be clean and dry and within the temperature range 40 c to 60 c 6
- The ip55 nema 12 drive is intended for indoor use only 6
- The ip55 nema 12 optidrives can be installed side by side the ip55 nema 12 optidrives can be installed side by side with their heatsink flanges touching this gives adequate ventilation space between drives if the ip55 optidrive is to be installed above another drive or any other heat producing device the minimum vertical spacing is 150mm 5 inches 6
- The optidrive must be installed in a pollution degree 1 or 2 environment 6
- The size 3 product has 4 symmetrical mounting points 6
- Gland sizes lock off 7
- Removing the terminal cover 7
- Grounding guidelines 8
- Grounding the drive 8
- Power wiring 8
- Wiring precautions 8
- Connection diagrams 9
- Ip55 nema 12 switched 9
- Ip55 nema 12 non switched 10
- Drive and motor connections 11
- Motor terminal box connections 11
- Control terminal connections 12
- Control wiring 12
- Managing the keypad 12
- Operation 12
- Rj45 data connection 12
- Changing parameters 13
- Keypad control 13
- Reset factory default settings 13
- Terminal control 13
- Ìp def 13
- P 12 p 15 14
- Parameters to 14
- Set switch position 14
- Using the rev 0 fwd selector switch switched version only 14
- Parameters 15
- Standard parameters 15
- Extended parameters 16
- P 00 read only drive status parameters 18
- Parameter group zero access and navigation 18
- Analog and digital input configurations 19
- Analog speed input with 1 preset speed and fwd rev switch 19
- Analog speed input with 2 preset speeds 4 preset speeds and max speed select switch effectively giving 5 preset speeds 19
- Optidrive e2 ip55 nema 12 user guide www invertek co uk 19
- Terminal mode p 12 0 19
- Typical applications 19
- 2 analog inputs 20
- Analog speed input with 1 preset speed and motor thermistor trip 20
- Deceleration ramp 20
- Example wiring 20
- Keypad mode p 12 1 or 2 20
- Local or remote analog speeds 20
- Optidrive e2 ip55 nema 12 user guide www invertek co uk 20
- Push button fwd rev stop with fast stop using 20
- Remote push button speed control with fwd rev 20
- Example wiring 21
- Further information on configuring the pi controller for typical feedback applications please refer to the advanced user guide 21
- Further information the modbus rtu register map information and communication setup please refer to the advanced user guide 21
- Modbus control mode p12 3 or 4 21
- Optidrive e2 ip55 nema 12 user guide www invertek co uk 21
- Remote closed loop pi feedback control with local analog speed input 21
- Remote closed loop pi feedback control with local preset speed 1 21
- Remote closed loop pi feedback control with local preset speed 1 and motor thermistor trip 21
- User pi control mode p 12 5 or 6 21
- Data f 22
- E trip 22
- Environmental 22
- Fault messages 22
- Faulty 22
- I t trp 22
- O uo1t 22
- Operational ambient temperature range 0 40 c frost and condensation free storage ambient temperature range 40 60 c maximum altitude 2000m derate above 1000m 1 100m maximum humidity 95 non condensing 22
- Optidrive e2 ip55 nema 12 user guide www invertek co uk 22
- P loss 22
- Ps trp 22
- Sc flt 22
- Sc trp 22
- Spin f 22
- Technical data 22
- Th flt 22
- Troubleshooting 22
- U uo1t 22
- 115v 10 1 phase input 3 phase 230v output voltage doubler 23
- 240v 10 1 phase input 3 phase output 23
- 240v 10 3 phase input 3 phase output 23
- 480v 10 3 phase input 3 phase output 23
- Maximum supply ratings for ul compliance 23
- Rating tables 23
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