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Telwin DIGITAL PULLER 5500 400В (828128) [6/112] Signals that the key must be pressed to prepare the machine for welding
![Telwin DIGITAL PULLER 5500 400В (828128) [6/112] Signals that the key must be pressed to prepare the machine for welding](/views2/1885767/page6/bg6.png)
- 6 -
sectionofthishandbook.
- When using machines on wheels: disconnect the spot welder from the
electricandpneumatic(ifpresent)powersuppliesbeforemovingtheunit
toanotherworkarea.Payattentiontoobstaclesandunevennessonthe
ground(forexamplecablesandpiping).
- UNINTENDED USE
Itisdangeroustousethespotwelderforanypurposeotherthanthatfor
whichitisintended(seeINTENDEDUSE).
STORAGE
- Placethemachineanditsaccessories(withorwithoutpackaging)inclosed
areas.
- Therelativehumidityoftheairmustnotexceed80%.
- Theenvironmentaltemperaturemustbebetween-15°Cand45°C.
Ifthemachinehasawatercoolingunitandtheenvironmentaltemperatureis
lower than 0°C: add the indicated antifreeze liquid or completely empty the
hydrauliccircuitandthewatertank.
Alwaysusesuitable measuresforprotectingthemachine fromhumidity,dirt
andcorrosion.
2.INTRODUCTIONANDGENERALDESCRIPTION
2.1INTRODUCTION
Mobile resistance welding system (spot welding machine) with digital control by
microprocessor. The system can perform numerous hot and spot welding operations
on the sheet metal that are specic to the automobile body shop sector and those with
similar processing of sheet metal.
Their main characteristics are:
- automatic choice of the welding parameters;
- possibility of varying the welding time compared to the value selected automatically;
- limitation of line overcurrent at insertion (insertion cos φ check);
- backlit LCD display that shows the controls and the set parameters;
- specic programme for welding of the earth to the sheet metal to repair.
The spot welding machine also enables connection of two studder guns and rapid
use of one or the other gun with independent programmes (for “DUO” version only).
The spot welding machine can work on sheet metal in iron with low carbon content or
on sheet metal in zinc-plated iron.
2.2STANDARDACCESSORIES
- Studder gun with trigger (for “DUO” version only).
- Studder gun without trigger.
- Earth cable with earth to spot weld.
- Extractor with blowback.
- Electrode for star washers.
- Star washers for traction.
For further details please consult the latest catalogue.
2.3OPTIONALACCESSORIES
- Consumables box.
- Trolley.
- Ringvolver.
- Quick connection cable.
- Various tools for traction.
For other accessories please consult the latest catalogue
3.TECHNICALDATA
3.1RATINGPLATE(FIG.A)
The main data relating to use and performance of the spot-welder are summarised on
the rating plate and have the following meanings:
1- Number of phases and frequency of power supply.
2- Power supply voltage.
3- Rated mains power with 50% duty cycle.
4- Mains power with permanent running (100%).
5- Maximum loadless voltage over electrodes.
6- Maximum current when electrodes are shorted.
7- Safety symbols, the meaning of which is given in chapter 1 “General safety rules
for resistance welding”.
8- Current to secondary when running permanently (100%).
Note:
The rating plate shown is an example to show the meaning of the symbols and
numbers; the exact values of the technical properties of your spot-welder can be found
on the rating plate of the spot-welder itself.
3.2OTHERTECHNICALDATA
Generalspecications
- (*)Power supply voltage and frequency: 400V ~ 2ph-50/60 Hz
or: 230V ~ 1ph-50/60 Hz
- Electrical protection class: I
- Insulation class: H
- Enclosure protection rating: IP 22
- Weight: 18kg
Input
- Max. power when spot-welding (S max): 13kVA
- Power factor at Smax (cosφ): 0.8
- Main supply delayed fuses: 10A (400V)/16A (230V)
- Automatic circuit-breaker: 10A (400V)/16A (230V)
- Power supply cable (L≤4m): 3G x 2.5mm
2
Output
- Loadless secondary voltage (U
0
max): 5.6V
- Max. spot-welding current (I
2
max): 2.5kA
- Spot-welding capacity (low carbon steel): max 1.5 + 1.5mm
(*)NOTES:
- The spot-welder can be supplied for a 400V or 230V power supply; make sure the
value on the data plate is correct.
4.SPOTWELDINGMACHINEDESCRIPTION
4.1THESPOTWELDINGMACHINEANDITSMAINCOMPONENTS(Fig.B)
Atthefront:
1 - Control panel;
2 - Studder gun cable attachment with trigger;
3 - Studder gun 14 pin connector attachment with trigger;
4 - Studder gun cable attachment without trigger or rapid connection cable (see
catalogue);
5 - Earth cable.
Attheback:
6 - Power cable input.
4.2CONTROLANDADJUSTMENTDEVICES
4.2.1Controlpanel(Fig.C)
1.
Multifunctionbutton
a) “START”FUNCTION:
startsthemachineatrststartingorafteranalarmstate.
NOTE:Whenevernecessary,thedisplayindicatestotheoperatorthathe
mustpressthe“START”buttontousethemachine.
b)“MODE” FUNCTION:
selects the programme of the tool in use (g. C-8a / 8e).
c) CHOOSING THE UNIT of MEASUREMENT:
keeping this key pressed for 3 seconds, the operator can set the units for
measuring the thickness of the sheets in “millimetres” [mm], “gauge” [ga] or
inches [in].
2-3.
- / + Doublefunctionbuttons
a) SHEET THICKNESS FUNCTION:
keeping the [+] key pressed increases the sheet thickness, while pressing the
[-] key decreases it.
b) TIME
SELECTION FUNCTION :
by keeping the [-] key pressed for 3 seconds, the welding time
can be
increased or decreased as to the value set automatically by the machine
;
4. LCDdisplay
5.
Signals that the key must be pressed to prepare the machine for welding.
6.
Displays the programme " " for welding the earth clamp; also displays the
thickness of the sheet metal and any alarm codes.
7.
Indicates the Studder gun without trigger (contact version) or with trigger (for
“DUO” version only).
8a.
Indicates spot welding of plugs, rivets, washers, slotted washers, bits for special
traction with specic hammers (see catalogue).
8b.
Indicates the spot welding of screws having a diameter of 4-6 and rivets having a
diameter of 5 with suitable electrode.
8d.
Indicates sheet tempering with the carbon electrode.
8e.
Indicates sheet upsetting with the relative electrode.
9.
Indicates the level of the welding time respect at the automatically set value
.
12.
Indicates that the clamp being used is energised.
13.
activated using the Studder gun.
16.
Is the thickness of the sheet to be welded.
17.
Indicates that the machine is being thermostatically protected.
19.
Indicates the measurement unit of the metal sheet thickness .
4.3SAFETYFUNCTIONSANDINTERLOCK
4.3.1Safeguardsandalarms(TAB.1)
a) Thermostatic safeguard:
Intervenes if the spot welding machine overheats because the cooling liquid is
missing or is insufcient, or due to a work cycle that exceeds the permitted limit.
The icon on the display (g. C-17) switches on to signal intervention and with:
AL1 = machine thermal alarm.
AL2 = clamp, studder thermal alarm (if planned).
EFFECT: current block (welding inhibited).
RESET: manual (action on “START” button after falling within the allowed
temperature limits - icon switch off).
b) “START”button(Fig. C-5).
This push-button must be pressed to control welding in each of the following
conditions:
Содержание
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- سيبدتلاب ماحل ةلآ 1
- ليغشتلا ليلد 1
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- ةــنيؤم ــغ تاعاعــش ضرــعتلا رــطخ 2
- ةــيئابرهكلا ةــمدصلا رــطخ 2
- ةــيقاو تاراــظن ءادــتراب ما ــل ا 2
- ةــيقاولا تازاــفقلا ءادــتراب ما ــل ا 2
- ةــيقاولا ســب ملا ءادــتراب ما ــل ا 2
- ةفيثك ةيسيطانغم لوقح رطخ 2
- راــجفن ا رــطخ 2
- رظحلاو مازل او رطخلا زومر حيتافم 2
- قــيرح ع دــنإ ببــستلا رــطخ 2
- قورحل ضرعتلا رطخ 2
- ماــحللا ةادأ قــيلعتل ةليــسوك ضــبقملا مادختــسا رــظحي 2
- ماــحللا ةــنخدأ رــطخ 2
- ماــحللا نــع ةــجتانلا ةيجــسفنبلا تــحت ةعــش ل ضرــعتلا رــطخ 2
- ماــع رــطخ 2
- مــهل ح ــم ــغلا صاخــش ا ــع لوــخدلا رــظحي 2
- او عاــنق مادختــساب ما ــل ا 3
- ةــطنغمم تاــقاطبو تاعاــس ةــيندعم ءايــشأ مادختــسا رــظحي 3
- ةــكرحتم ءازــجأ هــبتنإ 3
- ةــيندعملا عمــسلا ةزــهجا يمدختــسم ــع ةــل ا مادختــسا رــظحي 3
- ةــيويحلا ةــينو كل او ةــيئابرهكلا ةزــهج ا ــماحل ةــل ا مادختــسا رــظحي 3
- ةـيولعلا فارــط ا ســهد رــطخ 3
- ــش ي زــمر اــهب ح ــ ملا تاــيافنلا عــيمجت زــكارم إ هــجوتلا هــيلع لــب ةــطلتخملا ةــبلصلا ةــيدلبلا تاــيافن هــنأكو زاــهجلا اذــه نــم صــلختلا مدــع مدختــسملا ــع بــجي ةــينو كل او ةــيئابرهكلا ةزــهج ل لــصفنملا عــيمجتلا إ 3
- مــهل ح ــم ــغلا صاخــش ا لــبق نــم مادختــس ا رــظحي 3
- نذ ا ةــيامحب مازــل ا 3
- ةحفص ةنايصلاو مادختس ل تاميلعت 4
- Signals that the key must be pressed to prepare the machine for welding 6
- Indice 9
- Sommaire 13
- Índice 17
- Inhaltsverzeichnis 21
- Оглавление 25
- Indice 29
- Inhoud 33
- Καταλογοσ περιεχομενων 37
- Cuprins 41
- Innehållsförteckning 45
- Kazalo 53
- Spis treści 57
- Sisällysluettelo 61
- Indholdsfortegnelse 65
- Innholdsfortegnelse 69
- Kazalo 73
- Tartalomjegyzék 81
- Turinys 85
- Sisukord 89
- Saturs 93
- Съдържание 97
- ةحفصةحفص 101
- ةيبرعلا ةغلل 101
- سرهفلا 101
- Make sure the holes for ventilation of the machine are not blocked and that the fan is working properly reduce the rate of spot welding 109
- Warningledsondisplay segnalazioni del display 109
- Ar نامضلا تبثملا ةنيكاملا ليغشت خيرات نم رهش 12 ل خ كلذو عينصتلا بويعو ةداملا ةدوج ءوس ببسب اهفلت ةلاح ا ناجم عطق لادبتساب دهعتت اهنأ امك تانيكاملا ةدوج ةعنص ملا ةك لا نمضت علس تع ت لا تانيكاملا ررقم وه امك ءانثتساب كلذو ملتسملا باسح ع مهعاج سا متيو لسر ملا باسح ع نامضلا تناك نإو ح ةعج سملا تانيكاملا لس س ةداهشلا اهعم ناك اذإ طقف نامضلا ةداهش ي ت ورو ا داحت ا ءاضع ا لودلا طقف اهعيب متي لاو ce 44 1999 ورو ا داحت ا 1999 ماعل 44 مقر ورو ا هيجوتلل ا قفو ةيك هتسا ة ابملا غو ة ابملا را ا عيمج نع ةيلوئسم يأ لمحتت اهنأ امك لامه ا وأ ثبعلا وأ مادختس ا ءوس نع ج تنت لا لكاشملا نامضلا لمشي ميلست ةركذم وأ لاصيإ 112
- En date of buying it data di acquisto fr date d achat es fecha de compra de kauftdatum ru дата продажи pt data de compra nl datum van aankoop el ημερομηνία αγοράς ro data achiziţiei sv inköpsdatum cs datum zakoupení hr sr datum kupnje pl data zakupu fi ostopäivämäärä da købsdato no innkjøpsdato sl datum nakupa sk dátum zakúpenia hu vásárlás kelte lt pirkimo data et ostu kuupäev lv pirkšanas datums вg дата на покупката ar 112
- Lvd 2014 35 eu amdt emc 2014 30 eu amdt rohs 2011 65 eu amdt 112
- Mod mont мод űrlap mudel модел št br 112
- Nr ariqm è č номер 112
- نامضلا ةداهش 112
- هيجوت 112
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