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Graco Reactor 2 E-30 FP2110 [2/78] Contents contents contents
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Contents Contents
Contents
Warnings...........................................................3
ImportantIsocyanateInformation.........................7
Models...............................................................9
Approvals...........................................................11
Accessories........................................................11
SuppliedManuals...............................................12
RelatedManuals................................................12
TypicalInstallation,withoutcirculation..................13
TypicalInstallation,withsystemuidmanifold
todrumcirculation.................................14
TypicalInstallation,withgunuidmanifoldto
drumcirculation.....................................15
ComponentIdentication.....................................16
AdvancedDisplayModule(ADM)........................18
ADMDisplayDetails....................................20
NavigatetheScreens...................................20
ElectricalEnclosure............................................23
MotorControlModule(MCM)..............................24
TemperatureControlModule(TCM)Cable
Connections..........................................25
Installation..........................................................26
AssembletheProportioner...........................26
MounttheSystem........................................26
Setup.................................................................27
Grounding...................................................27
GeneralEquipmentGuidelines.....................27
ConnectPower............................................28
SupplyWetCupsWithThroatSealLiquid
(TSL).............................................29
InstallFluidTemperatureSensor..................29
ConnectHeatedHosetoProportioner...........30
AdvancedDisplayModule(ADM)
Operation..............................................31
AdvancedSetupScreens.............................34
System1.....................................................35
System2.....................................................35
System3.....................................................35
Recipes.......................................................36
CellularScreen............................................36
RunMode...................................................37
Startup...............................................................43
FluidCirculation..................................................46
CirculationThroughReactor.........................46
CirculationThroughGunManifold.................47
JogMode...........................................................47
Spraying............................................................48
SprayAdjustments.......................................49
HoseControlModes....................................50
EnableHoseResistanceMode.....................51
DisableHoseResistanceMode....................52
EnableHoseManualMode...........................52
DisableHoseManualMode..........................53
CalibrationProcedure...................................54
Shutdown....................................................56
PurgeAirProcedure.....................................58
PressureReliefProcedure............................60
Flushing......................................................61
Maintenance......................................................62
PreventativeMaintenanceSchedule.............62
ProportionerMaintenance............................62
FlushInletStrainerScreen...........................63
PumpLubricationSystem.............................64
Errors................................................................65
ViewErrors..................................................65
TroubleshootErrors.....................................65
Troubleshooting..................................................66
ErrorCodesandTroubleshooting..................66
USBData...........................................................67
DownloadProcedure....................................67
USBLogs....................................................67
SystemCongurationSettings......................68
CustomLanguageFile.................................69
UploadProcedure........................................69
PerformanceCharts............................................70
TechnicalSpecications......................................74
CaliforniaProposition65.....................................76
GracoExtendedWarrantyforReactor®2
Components.........................................77
2
333023T
Содержание
- Operation 1
- Reactor reactor reactor 222 eee 30 30 30 and and and eee xp2 xp2 xp2 proportioning proportioning proportioning systems systems systems 1
- Contents contents contents 2
- Danger danger danger 3
- Warning warning warning 3
- Warnings 3
- Warnings warnings warnings 3
- Warning warning warning 4
- Warning warning warning 5
- Warning warning warning 6
- Important important important isocyanate isocyanate isocyanate information information information 7
- Important isocyanate information 7
- Isocyanate isocyanate isocyanate conditions conditions conditions 7
- Changing changing changing materials materials materials 8
- Foam foam foam resins resins resins with with with 245 245 245 fafa fa blowing blowing blowing agents agents agents 8
- Keep keep keep components components components aaa and and and bbb separate separate separate 8
- Material material material self self self ignition ignition ignition 8
- Moisture moisture moisture sensitivity sensitivity sensitivity ofof of isocyanates isocyanates isocyanates 8
- Notice notice notice 8
- All elite systems include fluid inlet sensors ratio monitoring and xtreme wrap 50 ft 15 m heated hose for part numbers see accessories page 11 9
- Models 9
- Models models models 9
- Reactor reactor reactor 222 eee 30 30 30 and and and eee 30 30 30 elite elite elite 9
- 333023t 10
- All elite systems include fluid inlet sensors and xtreme wrap 50 ft 15 m heated hose for part numbers see accessories page 11 10
- Models 10
- Reactor reactor reactor 222 eee xp2 xp2 xp2 and and and eee xp2 xp2 xp2 elite elite elite 10
- Accessories 11
- Accessories accessories accessories 11
- Approvals 11
- Approvals approvals approvals 11
- Related manuals 12
- Related related related manuals manuals manuals 12
- Supplied manuals 12
- Supplied supplied supplied manuals manuals manuals 12
- Typical installation without circulation 13
- Typical typical typical installation installation installation without without without circulation circulation circulation 13
- Typical installation with system fluid manifold to drum circulation 14
- Typical typical typical installation installation installation with with with system system system fluid fluid fluid manifold manifold manifold toto to drum drum drum circulation circulation circulation 14
- Typical installation with gun fluid manifold to drum circulation 15
- Typical typical typical installation installation installation with with with gun gun gun fluid fluid fluid manifold manifold manifold toto to drum drum drum circulation circulation circulation 15
- 333023t 16
- Component component component identification identification identification 16
- Component identification 16
- Figure 4 16
- Advanced advanced advanced display display display module module module adm adm adm 18
- Advanced display module adm 18
- Notice notice notice 18
- Adm adm adm display display display details details details 20
- Adm display details 20
- Menu menu menu bar bar bar 20
- Navigate navigate navigate the the the screens screens screens 20
- Navigate the screens 20
- Power power power up up up screen screen screen 20
- Icons icons icons 21
- Notice notice notice 22
- Soft soft soft keys keys keys 22
- Electrical electrical electrical enclosure enclosure enclosure 23
- Electrical enclosure 23
- Motor control module mcm 24
- Motor motor motor control control control module module module mcm mcm mcm 24
- Temperature control module tcm cable connections 25
- Temperature temperature temperature control control control module module module tcm tcm tcm cable cable cable connections connections connections 25
- Assemble assemble assemble the the the proportioner proportioner proportioner 26
- Assemble the proportioner 26
- Installation 26
- Installation installation installation 26
- Mount mount mount the the the system system system 26
- Mount the system 26
- General equipment guidelines 27
- General general general equipment equipment equipment guidelines guidelines guidelines 27
- Grounding 27
- Grounding grounding grounding 27
- Notice notice notice 27
- Setup setup setup 27
- Connect connect connect power power power 28
- Connect power 28
- Install fluid temperature sensor 29
- Install install install fluid fluid fluid temperature temperature temperature sensor sensor sensor 29
- Supply supply supply wet wet wet cups cups cups with with with throat throat throat seal seal seal liquid liquid liquid tsl tsl tsl 29
- Supply wet cups with throat seal liquid tsl 29
- Connect connect connect heated heated heated hose hose hose toto to proportioner proportioner proportioner 30
- Connect heated hose to proportioner 30
- Notice notice notice 30
- Advanced advanced advanced display display display module module module adm adm adm operation operation operation 31
- Advanced display module adm operation 31
- Set set set password password password 32
- Setup setup setup mode mode mode 32
- Advanced advanced advanced screen screen screen 111 general general general 34
- Advanced advanced advanced screen screen screen 222 units units units 34
- Advanced advanced advanced screen screen screen 333 usb usb usb 34
- Advanced advanced advanced screen screen screen 4 4 4 software software software 34
- Advanced advanced advanced setup setup setup screens screens screens 34
- Advanced screen 1 general 34
- Advanced screen 2 units 34
- Advanced screen 3 usb 34
- Advanced screen 4 software 34
- Advanced setup screens 34
- System 1 35
- System 2 35
- System 3 35
- System system system 111 35
- System system system 222 35
- System system system 333 35
- Add add add recipe recipe recipe 36
- Add recipe 36
- Cellular cellular cellular screen screen screen 36
- Cellular screen 36
- Enable enable enable or or or disable disable disable recipes recipes recipes 36
- Enable or disable recipes 36
- Recipes 36
- Recipes recipes recipes 36
- Reset reactor key 36
- Reset reset reset reactor reactor reactor key key key 36
- Run mode 37
- Run run run mode mode mode 37
- Home home home screen screen screen system system system active active active 38
- Home home home screen screen screen system system system off off off 38
- Home screen system active 38
- Home screen system off 38
- Cycles cycles cycles screens screens screens 39
- Cycles screens 39
- Home home home screen screen screen system system system with with with error error error 39
- Home screen system with error 39
- Maintenance maintenance maintenance screen screen screen 39
- Maintenance screen 39
- Targets screen 39
- Targets targets targets screen screen screen 39
- Errors errors errors screens screens screens 40
- Errors screens 40
- Events events events screens screens screens 40
- Events screens 40
- Troubleshooting screens 40
- Troubleshooting troubleshooting troubleshooting screens screens screens 40
- Diagnostic diagnostic diagnostic screen screen screen 41
- Diagnostic screen 41
- Job data screen 41
- Job job job data data data screen screen screen 41
- Recipes recipes recipes screen screen screen 41
- Recipes screen 41
- System system system events events events 42
- Notice notice notice 43
- Startup 43
- Startup startup startup 43
- Circulation circulation circulation through through through reactor reactor reactor 46
- Circulation through reactor 46
- Fluid circulation 46
- Fluid fluid fluid circulation circulation circulation 46
- Notice notice notice 46
- Circulation circulation circulation through through through gun gun gun manifold manifold manifold 47
- Circulation through gun manifold 47
- Jog jog jog mode mode mode 47
- Jog mode 47
- Notice notice notice 47
- Spraying 48
- Spraying spraying spraying 48
- Notice notice notice 49
- Spray adjustments 49
- Spray spray spray adjustments adjustments adjustments 49
- Hose control modes 50
- Hose hose hose control control control modes modes modes 50
- Enable enable enable hose hose hose resistance resistance resistance mode mode mode 51
- Enable hose resistance mode 51
- Notice notice notice 51
- Disable disable disable hose hose hose resistance resistance resistance mode mode mode 52
- Disable hose resistance mode 52
- Enable enable enable hose hose hose manual manual manual mode mode mode 52
- Enable hose manual mode 52
- Disable disable disable hose hose hose manual manual manual mode mode mode 53
- Disable hose manual mode 53
- Calibration calibration calibration procedure procedure procedure 54
- Calibration procedure 54
- Notice notice notice 54
- Notice notice notice 56
- Shutdown 56
- Shutdown shutdown shutdown 56
- Notice notice notice 58
- Purge air procedure 58
- Purge purge purge air air air procedure procedure procedure 58
- Pressure pressure pressure relief relief relief procedure procedure procedure 60
- Pressure relief procedure 60
- Flushing 61
- Flushing flushing flushing 61
- Dust protection 62
- Fluid inlet strainer screens 62
- Grease circulation valves 62
- Gun check valve screens 62
- Gun mix chamber ports 62
- Iso lubricant level 62
- Maintenance 62
- Maintenance maintenance maintenance 62
- Moisture 62
- Packing nuts 62
- Preventative maintenance schedule 62
- Preventative preventative preventative maintenance maintenance maintenance schedule schedule schedule 62
- Proportioner maintenance 62
- Proportioner proportioner proportioner maintenance maintenance maintenance 62
- Vent holes 62
- Wet cup 62
- Flush flush flush inlet inlet inlet strainer strainer strainer screen screen screen 63
- Flush inlet strainer screen 63
- Pump lubrication system 64
- Pump pump pump lubrication lubrication lubrication system system system 64
- Errors 65
- Errors errors errors 65
- Troubleshoot errors 65
- Troubleshoot troubleshoot troubleshoot errors errors errors 65
- View errors 65
- View view view errors errors errors 65
- Error codes and troubleshooting 66
- Error error error codes codes codes and and and troubleshooting troubleshooting troubleshooting 66
- Troubleshooting 66
- Troubleshooting troubleshooting troubleshooting 66
- Download download download procedure procedure procedure 67
- Download procedure 67
- Event event event log log log 67
- Event log 67
- Usb data 67
- Usb logs 67
- Usb usb usb data data data 67
- Usb usb usb logs logs logs 67
- Blackbox blackbox blackbox log log log file file file 68
- Blackbox log file 68
- Daily daily daily log log log 68
- Daily log 68
- Diagnostics diagnostics diagnostics log log log file file file 68
- Diagnostics log file 68
- Job job job log log log 68
- Job log 68
- System configuration settings 68
- System software log 68
- System system system configuration configuration configuration settings settings settings 68
- System system system software software software log log log 68
- Create create create custom custom custom language language language strings strings strings 69
- Create custom language strings 69
- Custom custom custom language language language file file file 69
- Custom language file 69
- Upload procedure 69
- Upload upload upload procedure procedure procedure 69
- Notice notice notice 70
- Performance charts 70
- Performance performance performance charts charts charts 70
- Proportioners proportioners proportioners for for for foam foam foam 70
- Proportioners proportioners proportioners for for for coatings coatings coatings 71
- 333023t 72
- Flow gal min l min 72
- Note note note electric unit performance curves are based on typical operating conditions periods of continuous spraying or very high ambient temperatures reduce the performance envelope 72
- Performance charts 72
- Pressure psi bar 72
- Table table table 888 fusion fusion fusion mechanical mechanical mechanical purge purge purge round round round pattern pattern pattern 72
- Table table table 999 fusion fusion fusion mechanical mechanical mechanical purge purge purge flat flat flat pattern pattern pattern 72
- Delta t in degrees f degrees c 73
- Flow rate in gpm lpm 73
- Heater heater heater performance performance performance chart chart chart 73
- Heater performance data is based on testing with 10 wt hydraulic oil and 230v across heater power wires 73
- K 10 kw l 15 kw 73
- Key key key 73
- Performance charts 73
- Technical specifications 74
- Technical technical technical specifications specifications specifications 74
- California california california proposition proposition proposition 65 65 65 76
- California proposition 65 76
- All other reactor 2 parts 12 months 77
- Components components components 77
- Graco extended warranty for reactor 2 components 77
- Graco graco graco extended extended extended warranty warranty warranty for for for reactor reactor reacto 77
- Graco graco graco part part part number number number description description description warranty warranty warranty period period period 77
- U050 24u051 electric motor 36 months or 3 million cycles 77
- U831 motor control module 36 months or 3 million cycles 77
- U832 motor control module 36 months or 3 million cycles 77
- U854 advanced display module 36 months or 3 million cycles 77
- U855 heater control module 36 months or 3 million cycles 77
- For the latest information about graco products visit www graco com 78
- Graco graco graco information information information 78
- Phone phone phone 612 623 6921 or or or toll toll toll free free free 1 800 328 0211 fax fax fax 612 378 3505 78
- To to to place place place an an an order order order contact your graco distributor or call to identify the nearest distributor 78
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