![Kawasaki KR250 [22/183] Fuel system](/img/pdf.png)
Kawasaki KR250 [22/183] Fuel system
![Kawasaki KR250 [22/183] Fuel system](/views2/1121209/page22/bg16.png)
Содержание
- Quick reference guide 2
- General information 3
- Table of contents 3
- Genera 5
- 8 general information 10
- Air cleaner e i em ent rep lace 5 cleanings 10
- Air cleaner element clean 10
- Battery electrolyte level check f month 10
- Brake fluid change 2 years 10
- Brake fluid level check t month 10
- Brake light switch check f 10
- Brake pad wear check f 10
- Caliper piston seal and dust seal replace 2 years 10
- Check f 10
- Clutch adjust 10
- Coolant change 2 years 10
- Cylinder head bolts check f 10
- Drive chain lubricate every 300 km 10
- Drive chain slack check f every 800 km_______________________ 10
- Drive chain wear check f 10
- For higher odometer readings repeat at the frequency interval established here t replace add adjust or torque if necessary 10
- Frequency 10
- Front fork oil change 10
- Fuel hose replace 4 years 10
- Fuel system clean 10
- General lubrication perform 10
- Good running condition 10
- Idle speed check f 10
- Master cylinder cup and dust seal replace brake hose replace 10
- Nuts bolts fasteners check t 10
- Oh pump and carburetor synchronization 10
- Operation 10
- Periodic maintenance chart 10
- Radiator hoses connections check f year 10
- Spark plug clean and gap t 10
- Steering play check 10
- Steering stem bearing lubricate 2 years 10
- Swing arm pivot lubricate 10
- The initial maintenance is vitally important and must not be neglected 10
- The scheduled maintenance must be done in accordance with this chart to keep the motorcycle in 10
- Throttle grip play check t 10
- Tire wear check 10
- Transmission oil change year 10
- Whichever con hrsth _ odometer reading 10
- Years 4 years 10
- 1 11 0 13
- Coolant temperature sensor 15 1 11 ss 13
- Electrical system 13
- Fastener torque 13
- General information 1 11 13
- Magneto rotor bolt 69 7 13
- Neutral switch 13
- Nm kg m ft lb 13
- Remarks 13
- Side stand switch mounting screws 13
- Spark plugs 27 2 13
- 12 general information 14
- Suggested wiring cable ar hase routing 14
- General information 1 13 15
- General information 16
- V iflfeiv v j j 16
- ______ 16
- General information 1 15 17
- 16 general information 18
- General information 1 17 19
- 18 general information 20
- General information 1 19 21
- Fuel system 22
- Table of contents 22
- Fuel system 25
- Specifications special tools 25
- Fuel system 2 5 26
- Grip play inspection 26
- Throttle grip and cables 26
- Throttle grip play adjustment 26
- Warning 1 26
- 3 fuel system 27
- Choke cable adjustment 27
- Choke cables 27
- Throttle cable inspection 27
- Throttle cable lubrication 27
- Throttle cable removal note 27
- Warmins 27
- Carburetors 28
- Choke cable inspection 28
- Choke cable lubrication 28
- Choke cable removal 28
- Fuel system 2 7 28
- I die speed adjustment 28
- Warning i 28
- 8 fuel system 29
- Fuel level inspection 29
- Float removal 30
- Fuel level adjustment 30
- Fuel system 2 9 30
- Fuel system cleanliness inspection 30
- Warn img 30
- Carburetor cleaning 31
- Carburetor installation notes 31
- Carburetor removal 31
- Id fuel system 31
- Warnin 31
- Warning i 31
- Carburetor inspection 32
- Fuel system 2 11 32
- Warming 32
- 12 fuel system 33
- Air cleaner 33
- Air cleaner element removal installation 33
- Caution 33
- Element inspection and cleaning 33
- Warning 33
- A ir cleaner housing removal 34
- Air cleaner housing installation note 34
- Fuel system 2 13 34
- Fuel tank 34
- Fuel tank removal 34
- Warning 34
- Warning j 34
- 14 fuel system 35
- Fuel tank and tap cleaning 35
- Fuel tap assembly note 35
- Fuel tap inspection 35
- Fuel tap installation note 35
- Wardin 35
- Fuel system 2 15 36
- Fuel tank and cap inspection 36
- Reed valve 36
- Reed valve inspection 36
- Reed valve removal 36
- 16 fuel system 37
- Idle speed adjustment from page 2 8 37
- Warming 37
- Cooling system 38
- Table of contents 38
- 2 cooling system 39
- Exploded view 39
- 1 cooling system 41
- Cautio 41
- Coolant 41
- Coolant deterioration 41
- Coolant draining 41
- Coolant level inspection 41
- Warniwc 41
- Caution 42
- Coolant filling 42
- Cooling system 3 5 42
- Caution 43
- Cooling system 43
- Cooling system flushing 43
- Cooling system pressure testing 43
- Visual leak inspection 43
- Caution 44
- Cooling system 3 7 44
- Disassembly and assembly precautions 44
- Pump cover removal 44
- Pump impeller removal installation notes 44
- Water pump disassembly 44
- Water pump mechanical seal 44
- 8 cooling system 45
- Pump assembly notes 45
- Cooling system 3 9 46
- Mechanical seal inspection 46
- Radiator 46
- Radiator inspection 46
- Radiator removal 46
- 10 cooling system 47
- Radiator cap inspection 47
- Thermostat 47
- Thermostat inspection 47
- Thermostat installation note 47
- Cautíorh 48
- Cooling system 3 11 48
- Installation notes 48
- Removal caution 48
- Water temperature sensor 48
- Engine top end 49
- Table of contents 49
- Engine top end 4 3 51
- Caution 53
- Compression measurement 53
- Cylinder head 53
- Cylinder head removal 53
- Engine top end 4 53
- 6 engine top end 54
- Cylinder head installation notes 54
- Cylinder head warp inspection 54
- Exhaust valve kips 54
- Exhaust valve operating unit removal 54
- Cautio 55
- Engine top end 4 7 55
- Exhaust valve installation notes 55
- Exhaust valve operating unit installation 55
- 8 engine top end 56
- Cylinder assembly note 56
- Cylinder installation notes 56
- Cylinder piston 56
- Cylinder removal 56
- Cylinder wear inspection 56
- Caution 57
- Engine top end 4 9 57
- Piston installation notes 57
- Piston removal notes 57
- 10 engine top end 58
- Piston cylinder clearance 58
- Piston diameter measurement 58
- Piston ring piston ring groove inspection 58
- Connecting rod wear inspection 59
- Engine top end 4 11 59
- Muffler 59
- Muffler removal 59
- Piston piston pin 59
- Piston rins end gap 59
- Engine top eno 60
- Muffler installation notes 60
- Engine right side 61
- Table of contents 61
- Clutch 64
- Clutch adjustment 64
- Dutch adjustment check 64
- Engine right side 64
- Washing 64
- Caihion 65
- Clutch cable removal 65
- Clutch cover installation note 65
- Clutch cover removal 65
- Clutch removal 65
- Dutch release lever shaft installation note 65
- Engine right side 5 5 65
- 6 engine right side 66
- Caution 66
- Clutch installation notes 66
- Clutch spring free length measurement 67
- Engine right side 5 7 67
- Friction or steel plate warp inspection 67
- Friction plate wear damage inspection 67
- 8 engine right side 68
- Clutch housing finger inspection 68
- Dutch hub spline inspection 68
- Right engine cover 68
- Right engine cover removal 68
- Caution 69
- Engine right side 5 9 69
- Right engine cover installation 69
- Engine right side 70
- Kickstarter 70
- Kickstarter installation notes 70
- Kickstarter removal 70
- Engine lubrication system 71
- Table of contents 71
- 2 engine lubrication system 72
- Exploded view 72
- Engine lubrication system 74
- Oh changing 74
- Oh level inspection 74
- Warn ims 74
- Bleeding the oh pump 75
- Engine lubrication system 6 5 75
- Engine oil pump 75
- Oil pump and carburetor synchronization 75
- Synch roniza tion a djus men t 75
- Synchronization inspection 75
- 6 engine lubrication system 76
- Off pump check valve inspection 76
- Oh pump performance test 76
- Cautio 77
- Engine lubrication system 6 7 77
- Engine oil tank 77
- Engine oil tank removal 77
- Oh pump removal 77
- Oil pump assembly caution 77
- Oil pump installation notes 77
- 8 engine lubrication system 78
- Cautio 78
- Ou tank installation notes 78
- Engine removal lnstallation 79
- Table of contents 79
- Engine removal installation 7 3 81
- Engine removal instanation 81
- Nstahation 81
- Removal 81
- Warnin 81
- Crankshaft transmission 82
- Table of contents 82
- Crankshaft transmission 8 3 84
- Crankcase assembly notes 86
- Crankcase replacement 86
- Crankcase splitting 86
- Crankshaft transmission 8 5 86
- Connecting rod big end radial clearance 87
- Crankfhah connecting rod 87
- Crankshaft installation notes 87
- Crankshaft transmissiqn 87
- Connecting hod big end seizure 88
- Connecting hod big end side clearance 88
- Crankshaft alignment 88
- Crankshaft runout 88
- Crankshaft transmission 8 7 88
- Caution 89
- Cran kshaft transmission 89
- Externa shift mechanism installation notes 89
- External shift mechanism removal 89
- Shift pedal installation note 89
- Transmission 89
- C ran kshaft tr ansmission 8 9 90
- Shift drum installation notes 90
- Shift drum removal 90
- Transmission shaft shift fork 90
- Warming 90
- 10 crankshaft transmission 91
- Transmission assembly notes 91
- Transmission disassembly 91
- Balancer 92
- Balancer shaft installation 92
- Balancer shaft removal 92
- Crankshaft transmission 8 11 92
- 12 crankshaft transmission 93
- Balancer cover replacement 93
- Cautio 93
- Table of contents 94
- Wheels tîres 94
- Exploded view 95
- Wheels ures 95
- Bead breaker fp n 57001 1072i 97
- Special tools 97
- Tire irons p n 5700 f 1073j sre included in the 97
- Wheels tires 97
- Cautionj 98
- Front wheel installation notes 98
- Front wheel removal 98
- Wheels rims 98
- Wheels tires 9 98
- 6 wheels tires 99
- Rear wheel removal 99
- Warning 99
- Balance weight installation 100
- Cautionj 100
- Rear wheel installation notes 100
- Wheel rim inspection 100
- 8 wheels tires 101
- Balance weight removal 101
- Tire air pressure inspection 101
- Fiemovaf 102
- Hub bearings 102
- Tire fnstaftàtion 102
- Tire inspection 102
- Wheels tires 9 9 102
- 10 wheels tires 103
- Cautio 103
- Disassembly and assembly 103
- Inspection 103
- Installation 103
- Lubrication 103
- Speedometer gear housing 103
- Final drive 104
- Table of contents 104
- 2 final drive 105
- Exploded view 105
- Drive chain 107
- Drive chain slack adjustment 107
- Wheel alignment adjustment 107
- Л final drive 107
- Юл final drive 107
- Drive chain installation notes 108
- Drive chain removal 108
- Drive chain wear inspection 108
- Final drive 10 5 108
- Warning 108
- 6 final drive 109
- Caution 109
- Drive chain lubrication 109
- Engine sprocket installation notes 109
- Engine sprocket removal 109
- Sprocket coupling 109
- Warning 109
- Coupling bearing installation note 110
- Coupling bearing lubrication 110
- Final drive 10 7 110
- Rear sprocket installation votes 110
- Rear sprocket removal 110
- Sprocket warp 110
- Warming 110
- Brakes 111
- Table of contents 111
- Brakes 11 3 113
- Brake pedal 115
- Brake pedal position adjustment 115
- Brakes 11 5 115
- Caliper 115
- Front caliper removal 115
- 6 brakes 116
- Assembly notes 116
- Caliper insta flation notes 116
- Disassembly notes 116
- Rear caliper removal 116
- Warning i 116
- Brake pads 117
- Brakes 11 7 117
- Front master cylinder installation 117
- Installation notes 117
- Lining wear 117
- Master cylinders 117
- Removal 117
- Torque link assembly note 117
- Warning 117
- 8 brakes 118
- Disassembly 118
- Inspection and adjustment after installation 118
- Note the following 118
- Rear master cylinder installation 118
- Rear master cylinder removal 118
- Assembly 119
- Brake disc 119
- Brakes 11 9 119
- From disc installation notes 119
- Inspection visually i 119
- Apply non permanent locking agent to the threads of 120
- Brake di1c 120
- Brake disc 2 measuring area 120
- Brake disc mounting nuts front axle clamp bolts front 120
- Brake fluid 120
- Check the brake fluid level in the reservoir 120
- Fluid level inspection 120
- General information chapter 120
- Ii runout exceeds the service limit replace the disc 120
- Lower level line 2 lipper level 120
- Measuring area 120
- Nut brake caliper mounting bolts side stand bracket mounting bolts 120
- Replace the disc if it has worn past the service limit 120
- Side stand bracket mounting bolts 120
- Tighten the following parts to the specified torque see 120
- Tv10 brakes 120
- Warning 120
- Alter a clear plastic hose to the bleed valve on the 121
- Brake fluid change 121
- Brakes 11 11 121
- Caliper and run the other end of rhe hose into a container 121
- Change the brake fluid as fellows 121
- Check the fluid level in the reservoir often replenishing 121
- Fluid level 121
- Follows changing the rear brake fluid is the sarne as for the front brake 121
- Hold the reservoir horizontal when checking brake 121
- I open the bleed valve 2 apply the brake and hold it 3 close the bleed valvp 4 release the brake lever 121
- If the fluid in the reservoir runs completely out any 121
- It as necessary 121
- Lower level line 2 upper level line 121
- On the bleed valve 121
- Procedure to change the front brake fluid is as 121
- Remove the reservoir cap and remove the rubber cap 121
- Tf the fluid level is lower than the lower level line fill 121
- The reservoir to the upper level line of the reservoir 121
- Time during fluid changing the bleeding operation must be done over again from the beginning since air win have entered the line 121
- Warning 121
- 12 brakes 122
- Bleeding the brake line 122
- Warning 122
- Brakes 11 13 123
- Warnin 123
- Suspension 124
- Table of contents 124
- 2 suspension 125
- Exploded view 125
- Front fork 127
- Suspension 127
- Warning 127
- Suspension 12 5 128
- 6 suspension 129
- Warning 129
- Assembly notes 130
- Guide bush inspection 130
- Inner tube inspection 130
- Suspension 12 7 130
- 8 suspension 131
- I ii hl 131
- Oh seal and dust seal inspection 131
- Rear shock absorber 131
- Rear suspension uni trak 131
- Rebound damping force adjustment 131
- Spring force adjustment 131
- Spring tension 131
- Suspension 12 9 132
- Swing arm 132
- Warning 132
- 10 suspension 133
- Caution 133
- Tie rod rocker arm 133
- Warning j 133
- Bearing lubrication 134
- Needle bearing inspection 134
- Rocker arm installation 134
- Rocker arm removal 134
- Suspension 12 11 134
- Tie rod installation 134
- Tie rod rocker arm needle 134
- Tie rod rocker arm sleeve inspection 134
- Steering 135
- Table of contents 135
- 2 steering 136
- Exploded view 136
- Special tools 137
- Steering 13 3 137
- Steering 138
- Steering stem 138
- Warning 138
- Installation 139
- Steering 13 5 139
- 6 steering 140
- Bearing lubrication 140
- Bearing wear damage 140
- Steering stem bearing 140
- Steering stem warp 140
- Stem cap deterioration damage 140
- Table of contents 141
- Fairings fender 144
- Lower fairing installation note 144
- Lower fairing removal 144
- Rear fender front section removal 144
- Rear fender rear section removal 144
- Upper fairing removal 144
- Frame 14 5 145
- Seat cover 145
- Seat cover installation 145
- Electrical system 146
- Table of contents 146
- Electrical system 15 3 148
- Precautions 148
- Electrical system 149
- Parts location 149
- Australian and south african models 150
- Bk r rk v 150
- Electrical system 155 150
- Kr250 b1 b2 wiring diagram 150
- Küilüüh 150
- Isiisi 151
- Kr250b2 wiring diagram 151
- Other than australian and south african models 151
- Electrical system 15 8 154
- Electrical system 15 10 156
- Sealant 156
- Special tools 156
- The flywheel holder p n 57001 1313 can be used instead of the flywheel holder p n 57001 306 156
- 11 electrical system 157
- Battery 157
- Battery case the electrolyte level should be between the upper and the lower level lines 157
- Battery needs to be charged 157
- Electrolyte level inspection check the level with the electrolyte level gauge on the 157
- Electrolyte specific gravity inspection check battery condition by testing the specific gravity 157
- Fill each cell to the upper level line on the battery case 157
- For example if the battery is rated at 12 ah the charging rate would be 1 a 157
- If the level of electrolyte in any cell is below the lower 157
- If the specific gravity is below 1 0 charge 60 the 157
- Initial charging 157
- Level line add only distilled water to cell until the level is at the upper level line 157
- Of the electrolyte in each cell with a hydrometer 157
- Olf the electrolyte level drops add electrolyte to the 157
- Oread the level of the electrolyte on the floating scale 157
- Read here 157
- Set the charging rate at 1 10 the battery capacity and 157
- Upper level line 2 lower level line 157
- Upper level une before charging 157
- Warning 157
- With fresh electrolyte special gravity 1 80 at a temperature of 30 c 86 f or less let the battery stand for about 30 minutes before charging 157
- A flywheel holder 57001 306 b rotor bolt 158
- A flywheel puller 57001 252 b adapter 57001 1279 158
- A mounting bolts b magneto cover 158
- Charge until the electrolyte gravity becomes 1 80 ata temperature of 30 c 86 f or less 158
- Charging system 158
- Check the electrolyte level after charging 158
- Electrical system 15 12 158
- Flywheel from rotating unscrew the rotor bolt 158
- Lower fairing 158
- Magneto cover removal remove the following 158
- Magneto rotor removal remove the magneto cover using the flywheel holder special tool to keep the 158
- Ordinary charging 158
- Set the charging rate at 1 10 the battery capacity and 158
- Using the flywheel puller special tool and adapter special tool remove the magneto rotor 158
- Warning 158
- 13 electrical system 159
- Battery 159
- Caution 159
- Charging system wiring diagram 159
- Flywheel can cause the magneto to lose their magnet ism 159
- Ignition switch 2 6 pin connector 3 load 4 6 pin connector 5 stator coil 159
- Magneto rotor installation notes using a high flash point solvent wash the tapered 159
- Obe careful not to strike the flywheel itself striking the 159
- Pin connector 7 regulator rectifier 8 20a fuse 9 6 pin connector 159
- Portions of flywheel rotor and crankshaft 159
- Seat side covers fuel tank 159
- See general information chapter 159
- Stator coil removal remove the magneto rotor remove the following 159
- Tighten the magneto rotor bolt to the specified torque 159
- Electrical system 15 14 160
- 15 electrical system 161
- Caution 161
- Electrical system 15 16 162
- Ignition system 162
- Safety instructions 162
- Warning 162
- 17 electrical system 163
- Electrical system 15 18 164
- 19 electrical system 165
- Warning 165
- Electrical system 15 20 166
- 21 electrical system 167
- Electrical system 15 22 168
- Lighting system 168
- 23 electrical system 169
- Headlight bulb replacement notes 169
- License plate light replacement notes 169
- Tail brake light bulb 169
- Wedge base type bulb replacement note 169
- A connector b speedometer cable upper end 170
- A mounting bolts b meter assembly 170
- A triangular mark 170
- Check the coolant temperature gauge circuit wiring 170
- Coolant temperature gauge 170
- Electrical system 15 24 170
- Gauge and or wiring 170
- If all wiring and components other than the coolant 170
- In the housing so that the traiangular mark points down and turn it clockwise 170
- Insert the socket by aligning the tangs with the catches 170
- Lf these readings are not correct the trouble is with the 170
- Lower fairing upper fairing 170
- Meter gauge 170
- Operation inspection 170
- Prepare an auxiliary wire and check the operation of 170
- Removal 170
- Remove the following 170
- See wiring inspection 170
- Temperature gauge unit check out good the gauge is defective 170
- The gauge 170
- 25 electrical system 171
- Oh level warning light inspection 171
- Rear brake light switch adjustment 171
- Switches and sensors 171
- Tachometer inspection 171
- Caution 172
- Coolant temperature sensor inspection 172
- Electrical system 15 26 172
- Installation note 172
- Right and left switch housing 172
- 27 electrical system 173
- Electrical system 15 28 174
- Fuse box 174
- Turn signal relay 174
- Appendix 175
- Table of contents 175
- 2 appendix 176
- Additional considerations 176
- Carburetors 176
- For racing 176
- Spark plug 176
- Appendix 16 3 177
- Spark plug inspection 177
- Appendix 178
- Engine doesn t start starting difficulty 178
- Poor running at low speed 178
- Poor running no power at high speed 178
- Troubleshooting guide 178
- Appendix 16 5 179
- Fuel and oil consumption excessive 179
- Overcooling 179
- Overheating 179
- 6 appendix 180
- Abnormal drive train noise 180
- Abnormal engine noise 180
- Abnormal frame noise 180
- Clutch operation faulty 180
- Exhaust smoke 180
- Gear shift faulty 180
- Appendix 16 7 181
- Battery discharged 181
- Battery overcharged 181
- Brake doesn t hold 181
- Handling and or stability unsatisfactory 181
- 8 appendix 182
- General lubrication nut bolt and fastener tighteness 182
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FUEL SYSTEM 2 1 Fuel System Table of Contents Exploded View 2 2 Specifications 2 4 Special Tools 2 4 Throttle Grip and Cable 2 5 Throttle Grip Play Inspection 2 5 Throttle Grip Play Adjustment 2 5 Throttle Cable Removal Note 2 6 Throttle Cable Lubrication 2 6 Throttle Cable Inspection 2 6 Choke Cables 2 6 Choke Cable Adjustment 2 6 Choke Cable Removal 2 7 Choke Cable Lubrication 2 7 Choke Cable Inspection 2 7 Carburetors 2 7 Idle Speed Adjustment 2 7 Fuel Level Inspection 2 8 Fuel Level Adjustment 2 9 Float Removal 2 9 Fuel System Cleanliness Inspection 2 9 Carburetor Removal 2 10 Carburetor Installation Notes 2 10 Carburetor Cleaning 2 10 Carburetor Inspection 2 11 Air Cleaner 2 12 Air Cleaner Element Removal lnstallation 2 12 Element Inspection and Cleaning 2 12 Air Cleaner Housing Removal 2 13 Air Cleaner Housing Installation Note 2 13 Fuel Tank 2 13 Fuel Tank Removal 2 13 Fuel Tap Installation Note 2 14 Fuel Tap Assembly Note 2 14 Fuel Tank and Tap Cleaning 2 14 Fuel Tap Inspection 2 14 Fuel Tank and Cap Inspection 2 15 Reed Valve 2 15 Reed Valve Removal 2 15 Reed Valve Inspection 2 15
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