Kawasaki KR250 [5/183] Genera

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GENERAL INFORMATION î 3 12 Oil Seal and Grease Seal Replace any oil or grease seals that were removed with new ones as removal generally damages seals When pressing in a seal which has manufacturer s marks press it in with the marks facing out Seals should be pressed into place using a suitable driver which contacts evenly with the side of seal until the face of the seal is even with the end of the hole 13 Seal Guide A seal guide is required for certain oil or grease seals during installation to avoid damage to the seal lips Before a shaft passes through a seal apply a little oil preferably high temperature grease on the tips to reduce rubber to metal friction 14 Circlip Retaining Ring Replace any circlips and retaining rings that were removed with new ones as removal weakens and deforms them When installing circlips and retaining rings take care to compress or expand them only enough to install them and no more 15 Cotter Pin Replace any cotter pins that were removed with new ones as removal deforms and breaks them 16 Lubrication Engine wear is generally at its maximum while the engine is warming up and before all the rubbing surfaces have an adequate lubricatlve film During assembly oil or grease whichever is more suitable should be applied to any rubbing surface which has lost its Iubricative film Old grease and dirty oil should be cleaned off Deteriorated grease has lost its Iubricative quality and may contain abrasive foreign particles Don t use just any oil or grease Some oils and greases in particular should be used only in certain applications and may be harmful if used in an application for which they are not in tended This manual makes reference to molybdenum disulfide grease MoS2 in the assembly of certain engine and chassis parts Always check manufacturer recommendations before using such special lubricants 17 Electrical Wires All the electrical wires are either single color or two color and with only a few exceptions must be connected to wires of the same color On any of the two color wires there is a greater amount of one color and a lesser amount of a second color so a two color wire is identified by first the primary color and then the secondary colon For example a yellow wire with thin red stripes Is referred to as a yellow red wire it would be a Ted yellow wire if the colors were reversed to make red the main color Wire cross section Name of Wire Color X Red i Wire stands Yellow Yellow red Red 18 Replacement Parts When there is a replacement instruction replace these parts with new ones every time they are removed These replacement parts will be damaged or lose their original function once removed 19 Inspection When parts have been disassembled visually inspect these parts for the following conditions or other damage If there is any doubt as to the condition of them replace them with new ones Abrasion Crack Hardening Warp Sent Dent Scratch Wear Color change Deterioration Seizure 20 Service Data Numbers of service data in this text have following meanings Standards Show dimensions or performances which brand new parts or systems have Service limits Indicate the usable limits If the measurement shows excessive wear or deteriorated performance replace the damaged parts

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