Yamaha YX600 (1984-1992) [10/200] 12 maintenance techniques tools and working facilities

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0 12 Maintenance techniques tools and working facilities Maintenance and minor repair tool kit The tools in this list should be considered the minimum required for performance of routine maintenance servicing and minor repair work We recommend the purchase of combination wrenches box end and open end combined in one wrench while more expensive than open ended ones they offer the advantages of both types of wrench Combination wrench set 6 mm to 22 mm Adjustable wrench 8 in Spark plug socket with rubber insert Spark plug gap adjusting tool Feeler gauge set Standard screwdriver 5 16 in x 6 in Phillips screwdriver No 2x6 in Allen hex wrench set 4 mm to 12 mm Combination slip joint pliers 6 in Hacksaw and assortment of blades Tire pressure gauge Control cable pressure iuber Grease gun Oil can Fine emery cloth Wire brush Hand impact screwdriverand bits Funnel medium size Safety goggles Drain pan Work light with extension cord Repair and overhaul tool set These tools are essential for anyone who plans to perform major repairs and are intended to supplement those in the Maintenance and minor repair tool kit Included is a comprehensive set of sockets which though expensive are invaluable because of their versatility especially when various extensions and drives are available We recommend the 3 8 inch drive over the 1 2 inch drive for general motorcycle maintenance and repair ideally the mechanic would have a 3 8 inch drive set and a 1 2 inch drive set Socket set s Reversible ratchet Extension 6 in Universal joint Torque wrench same size drive as sockets Ball peen hammer 8 oz Soft taced hammer plastic rubber Standard screwdriver 1 4 in x 6 in Standard screwdriver stubby 5 16 in Phillips screwdriver No 3x8 in Phillips screwdriver stubby No 2 Pliers locking Pliers lineman s Pliers needle nose Pliers snap ring internal and external Cold chisel 1 2 in Scriber Scraper made from flattened copper tubing Center punch Pin punches 1 16 1 8 3 16 in Steel rule straightedge 12 in Pin type spanner wrench A selection of files Wire onush large Note Another tool which is often useful is an electric drill with a chuck capacity of 3 8 inch and a sot of good quality drill bits Special tools The tools in this list include those which are not used regularly are expensive to buy or which need to be used in accordance with their manufacturer s instructions Unless these tools will be used frequently it is not very economical to purchase many of them A consideration would be to split the cost and use between yourself a a friend or friends i e members of a motorcycle club This list primarily contains tools and instruments widely availa to the public as well as some special tools produced by the vehi manufacturer for distribution to dealer service departments As result references to the manufacturer s special tools are occasiona included in the text of this manual Generally an alternative method doing the job without the special tool is offered However sometim there is no alternative to their use Where this is the case and the t can t be purchased or borrowed the work should be turned over to dealer service department or a motorcycle repair shop Valve spring compressor Piston ring removal and installation tool Piston pin puller Telescoping gauges Split ball gauges Micrometerfs and or dial Vemier calipers Cylinder deglazing hone Cylinder compression gauge Dial indicator set with clamp and or magnetic base Multimeter Adjustable spanner Manometer or vacuum gauge set Small air compressor with blow gun and tire chuck Buying tools For the do it yourselfer who is just starting to get involved motorcycle maintenance and repair there are a number of optio available when purchasing tools If maintenance and minor repair is extent of the work to be done the purchase of individual tools satisfactory If on the other hand extensive work is planned it wo be a good idea to purchase a modest tool set from one of the lar retail chain stores A set can usually be bought at a substantial savin over the individual tool prices and they often come with a tool box additional tools are needed add on sets individual tools and a larg tool box can be purchased to expand the tool selection Building a t set gradually allows the cost of the tools to be spread over a lon period of time and gives the mechanic the freedom to choose o those tools that will actually be used Tool stores and motorcycle dealers will often be the only sou of some of the special tools that are needed but regardless of whe tools are bought try to avoid cheap ones especially when buy screwdrivers and sockets because they won t last very long There plenty of tools around at reasonable prices but always aim purchase items which meet the relevant national safety standards T expense involved in replacing cheap tools will eventually be grea than the Initial cost of quality tools It is obviously not possible to cover the subject of tools fully he For those whc wish to learn more about tools and their use there i book entitled Motorcycle Workshop Practice Manual Book no 145 available from the publishers of this manual It also provides introduction to basic workshop practice which will be of interest to home mechanic working on any type of motorcycle Care and maintenance of tools Good tools are expensive so it makes sense to treat them w respect Keep them clean and in usable condition and store th properly when not in use Always wipe off any dirt grease or me chips before putting them away Never leave tools lying around in work area Some tools such as screwdrivers pliers wrenches and socke can be hung on a panel mounted on the garage or workshop w while others should be kept in a tool box or tray Measur instruments gauges meters etc must be carefully stored where th can t be damaged by weather or impact from other tools When tools are used with care and stored properly they will las very long time Even with the best of care tools will wear out if us frequently When a tool is damaged or worn out replace it subsequ jobs will be safer and more enjoyable if you do

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