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Graco PR70f [2/84] Contents
2 334984C
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Product Configuration . . . . . . . . . . . . . . . . . . . . . 3
Product Pump Selection . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component Identification . . . . . . . . . . . . . . . . . . . . 7
Advanced Display Module (ADM) . . . . . . . . . . . . 9
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Locate and Mount the PR70f . . . . . . . . . . . . . . 11
Make Connections . . . . . . . . . . . . . . . . . . . . . . 11
Flush the System . . . . . . . . . . . . . . . . . . . . . . . 11
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Using the Advanced Display Module . . . . . . . . 12
ADM Screen Navigation Diagram . . . . . . . . . . . 13
ADM Run Home Screen . . . . . . . . . . . . . . . . . . 14
Home Screen Features . . . . . . . . . . . . . . . . . . . 15
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pump Position Calibration . . . . . . . . . . . . . . . . . 17
Pump Size, SG, and Flow Mode . . . . . . . . . . . . 20
Prime the Dispense Valve . . . . . . . . . . . . . . . . . 20
Open the Dispense Valve (ODV) Position . . . . 22
Phasing Adjustment . . . . . . . . . . . . . . . . . . . . . 22
Adjust the Dispense Valve Snuff Back . . . . . . . 24
Flow Control and Restriction . . . . . . . . . . . . . . . 25
Flow Change During Active Operator Mode
Dispense . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Flow Change During Active Shot Mode Dispense
30
Edit Functions Setup . . . . . . . . . . . . . . . . . . . . . 31
Options Setup . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Dispense Check Options . . . . . . . . . . . . . . . . . 37
Advanced Functions Setup . . . . . . . . . . . . . . . . 38
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Sequence Mode . . . . . . . . . . . . . . . . . . . . . . . . 40
Variable Ratio Controls . . . . . . . . . . . . . . . . . . . 40
Dispense Amount Accuracy . . . . . . . . . . . . . . . 42
System Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Manual Overrides . . . . . . . . . . . . . . . . . . . . . . . 46
Shot Counters and Sequences . . . . . . . . . . . . . 47
Error History . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Event History . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Bead Dispense Operation . . . . . . . . . . . . . . . . . . . 49
Pump Loading Feature . . . . . . . . . . . . . . . . . . . 49
Dynamic Pre-charge Percent . . . . . . . . . . . . . . 49
Dispense Pause or Stepping . . . . . . . . . . . . . . . 50
Bead Thickness Changes . . . . . . . . . . . . . . . . . 51
Flow Rate Changes Sudden or Gradual Option 52
External Control Interface Setup . . . . . . . . . . . . . 53
Ready-Output Status Line . . . . . . . . . . . . . . . . . 53
Fault-Output Status Line . . . . . . . . . . . . . . . . . . 54
Dispense Request Line . . . . . . . . . . . . . . . . . . . 54
Interrupt - Cancel Line . . . . . . . . . . . . . . . . . . . . 54
Shot Number Select, New Flow Lines . . . . . . . . 55
External Control Interface Timing . . . . . . . . . . . 56
USB Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
USB Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Download Procedure . . . . . . . . . . . . . . . . . . . . . 57
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 58
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Clean the Pump Shafts . . . . . . . . . . . . . . . . . . . 59
Disassemble and Clean the Dispense Valve . . . 59
Flush the Pneumatic Air Motor 82/0216/11 . . . . 60
Lubricate the Pneumatic Air Motor . . . . . . . . . . 60
Lubricate the Gear Box of the Pneumatic Air Motor
01/0368-1/11 . . . . . . . . . . . . . . . . . . . . . . . . 60
Install the Upgrade Token . . . . . . . . . . . . . . . . . 61
Flow Control Parts . . . . . . . . . . . . . . . . . . . . . . . . . 62
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Appendix A - Error Codes . . . . . . . . . . . . . . . . . . . 66
Light Tower Accessory (Optional) . . . . . . . . . . . 69
Light Tower (Optional) . . . . . . . . . . . . . . . . . . . . 69
System Behavior Descriptions . . . . . . . . . . . . . . 70
Appendix B - ADM Screen Icons . . . . . . . . . . . . . 71
Appendix C - Product Pump Selection Guide . . . 72
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 84
Содержание
- Operation maintenance 1
- Contents 2
- Hydracheck option 3
- Models 3
- Product configuration 3
- Product pump selection 3
- Related manuals 3
- Warnings 4
- Accessories are available from graco make certain all accessories are adequately sized and pressure rated for your system 7
- Component identification 7
- This section provides a guide for identifying system components contact your graco distributor or graco ohio customer service for assistance in designing a system to suit your particular needs 7
- Typical fixed ratio pr70f without hoses 7
- Advanced display module adm 9
- Module status led diagnostics 9
- Grounding 10
- Installation 10
- Unpacking 10
- Flush the system 11
- Locate and mount the pr70f 11
- Make connections 11
- Startup 12
- Using the advanced display module 12
- Adm screen navigation diagram 13
- Run screens 13
- Setup screens 13
- Adm run home screen 14
- Dw dl dm dw dn 14
- Home screen legend 14
- Change the operating mode 15
- Change the shot amount shot sequence modes 15
- Change the shot number 15
- Change the torque percentage dispense rate 15
- Home screen features 15
- Select constant torque or flow 15
- Start and stop a dispense 16
- Prepare the machine for calibration 17
- Pump position calibration 17
- Extended piston position 18
- Retracted piston position 18
- Metering tube position 19
- Prime the dispense valve 20
- Pump size sg and flow mode 20
- Open the dispense valve odv position 22
- Phasing adjustment 22
- Adjust the piston phase adjustment screw 23
- Prepare the machine 23
- Adjust the dispense valve snuff back 24
- Flow control and restriction 25
- Set flow control mode 25
- Flow change during active operator mode dispense 27
- Manual flow change from the home screen 27
- Automatic one time flow change 28
- Flow changes using the shot select inputs 29
- One time flow changes from the trigger input 29
- Flow change during active shot mode dispense 30
- Edit functions setup 31
- Sequence definition and mode description 31
- Shot definition 31
- Fluid options 33
- Options setup 33
- Heat options 35
- System options 36
- Dispense check options 37
- Low pressure error generation feature 37
- Ratio verification feature 37
- About the material counters 38
- Advanced functions setup 38
- Advanced screen 1 38
- Advanced screen 2 38
- Advanced screen 3 38
- Reset the batch material counters 39
- Operation 40
- Sequence mode 40
- Variable ratio controls 40
- Run screen ratio set point 41
- Dispense amount accuracy 42
- Machine cycles 45
- Reset the current machine cycles counter 45
- Software version 45
- System data 45
- Manual overrides 46
- Error history 47
- Reset shot and sequence counters 47
- Shot counters and sequences 47
- Event history 48
- Bead dispense operation 49
- Dynamic pre charge percent 49
- Pump loading feature 49
- Dispense pause or stepping 50
- Bead thickness changes 51
- Flow rate changes sudden or gradual option 52
- Connector 1 53
- Connector 2 53
- Dispensing in progress user is programming the display module active error code that has not been acknowl edged auto sequencing in progress 53
- External control connectors 53
- External control interface electrical diagram 53
- External control interface setup 53
- Ready output status line 53
- The external control interface allows an external machine to control the pr70f the external machine can use connector 1 to send dispense requests and abort commands also connector 1 indicates to the external machine whether the pr70f is ready to dispense connector 2 is used to select a shot number see fig ure 13 for the location of the connectors on the pr70f 53
- The following conditions will make the machine not ready to accept a dispense request 53
- The ready output status line ready output in figure 12 connector 1 pin 2 is a signal provided to the external control the line indicates whether a shot or dispense request will be accepted by the machine the output of the ready output status line is a high 24 vdc signal when the system is ready to dispense the output is a low 15 vdc signal when the system is not ready to dispense see figure 14 on page 53 for a sample timing diagram 53
- Dispense request line 54
- Fault output status line 54
- Interrupt cancel line 54
- Shot number select new flow lines 55
- External control interface timing 56
- Download procedure 57
- Error log 57
- Event log 57
- Usb data 57
- Usb logs 57
- Pressure relief procedure 58
- Shutdown 58
- Clean the pump shafts 59
- Disassemble and clean the dispense valve 59
- Maintenance 59
- Schedule 59
- Check the oil level 60
- Flush the pneumatic air motor 82 0216 11 60
- Lubricate the gear box of the pneumatic air motor 01 0368 1 11 60
- Lubricate the pneumatic air motor 60
- Replace the oil 60
- Install the upgrade token 61
- Flow control parts 62
- Troubleshooting 64
- Appendix a error codes 66
- Light tower accessory optional 69
- Light tower optional 69
- System behavior descriptions 70
- Appendix b adm screen icons 71
- Appendix c product pump selection guide 72
- 100 120 140 160 180 200 220 240 260 280 300 320 73
- 320 pump sizes 73
- Appendix c product pump selection guide 73
- Table 1 pr70f fixed ratio a b volumetric ratios with super and standard pump sizes 73
- 334984c 74
- 400 440 480 520 560 600 640 720 800 880 960 74
- 960 pump sizes 74
- Appendix c product pump selection guide 74
- Table 1 pr70f fixed ratio a b volumetric ratios with super and standard pump sizes 74
- 100 120 140 160 180 200 220 75
- 220 pump sizes 75
- Appendix c product pump selection guide 75
- Table 2 pr70f maximum and minimum single stroke shot mode dispense sizes cc with super and standard pump sizes 75
- 260 280 300 320 360 400 440 76
- 334984c 76
- 440 pump sizes 76
- Appendix c product pump selection guide 76
- Table 2 pr70f maximum and minimum single stroke shot mode dispense sizes cc with super and standard pump sizes 76
- 520 560 600 640 720 800 880 960 77
- 960 pump sizes 77
- Appendix c product pump selection guide 77
- Table 2 pr70f maximum and minimum single stroke shot mode dispense sizes cc with super and standard pump sizes 77
- 100 120 140 160 180 200 220 78
- 220 pump sizes 78
- 334984c 78
- Appendix c product pump selection guide 78
- Table 3 pr70f maximum and minimum flow rates cc s with super and standard pump sizes 78
- 260 280 300 320 360 400 440 79
- 440 pump sizes 79
- Appendix c product pump selection guide 79
- Table 3 pr70f maximum and minimum flow rates cc s with super and standard pump sizes 79
- 334984c 80
- 520 560 600 640 720 800 880 960 80
- 960 sizes 80
- Appendix c product pump selection guide 80
- Table 3 pr70f maximum and minimum flow rates cc s with super and standard pump sizes 80
- Dimensions 81
- Pr70f with on board tanks fixed ratio chassis 81
- Technical data 82
- For patent information se 84
- For the latest information about graco products visi 84
- Graco headquarters minneapolis international offices belgium china japan korea 84
- Graco inc and subsidiaries p o box 1441 minneapolis mn 55440 1441 usa copyright 2016 graco inc all graco manufacturing locations are registered to iso 9001 www graco com revision 84
- Graco information 84
- Graco standard warranty 84
- To place an order contact your graco distributor or call to identify the nearest dis tributor phone 612 623 6921 or toll free 1 800 746 1334 fax 330 966 3006 84
- Www graco com 84
- Www graco com patents 84
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