Graco Manzel MHH [11/28] Locating and repairing blockages
![Graco Manzel MHH [11/28] Locating and repairing blockages](/views2/1193421/page11/bgb.png)
Repair
312497A 11
Locating and Repairing
Blockages
Blocks will cause a higher than normal pumping pressure.
Depending on the application or system design, this blockage
will usually result in a complete loss of lubricant flow into the
total system and no bearing will be receiving lubrication.
The loss of flow due to a blockage is first indicated with the
higher than normal system pressure that is developed by the
pump as it attempts to overcome this blockage. Higher
pressure is limited, isolated and signaled through the use of
various performance indicators, reset and relief, incorporated
into the system design.
Performance Indicators
Performance indicators are pressure-sensitive devices that
pinpoint excessive pressure in the lubricating system.
These devices are installed in the indicator ports of divider
valves, signal a fault either by causing an indicator pin to
protrude or by releasing lubricant into the atmosphere.
Reset Indicator with Memory
Reset indicators stop lube system operation when a fault
occurs. These devices can be used in either master or
secondary divider valves.
When a lube line becomes blocked, the resultant high
pressure pushes the indicator pin through the opening in the
cap. The high pressure prevents the affected divider valve
piston from completing its cycle, causing a pressure backup
through the divider valve which trips a pressure switch
upstream from the valve and shuts off the pump.
The indicator pin remains extended until it is reset manually.
This helps locate the lube line that is blocked.
Rupture Indicator
Rupture indicators are used on MSP/MH divider valve
applications where lube system pressure exceed 2500 psi.
The high pressure from the lube line blockage causes a disc to
rupture. The lubricant then forces an indicator to protrude,
locating the blockage. The high pressure backs up through the
system and trips a switch to shut the system off. When the
fault is corrected, the disc must be replaced and the pin reset
manually.
Automatic Relief Indicator
An automatic relief indicator pinpoints lube line blockage but
allows the lube system to continue supplying lubricant to
points that are not blocked. They are used primarily in
secondary divider valves. The excessive pressure created by
line blockage moves a piston, enabling the lubricant to escape
through a vent. When the pressure is relieved, the spring
resets the piston. Because these devices permit the lube
system to keep operating when a lube point is blocked, a
separate pressure switch connected to an audible alarm
should be used to warn of high pressure.
CAUTION
Never block a lube outlet that is designed to discharge lubri-
cant.
Содержание
- Instructions 1
- Trabon divider valves 1
- Warning 2
- Warnings 2
- Component identification 3
- Pressure relief procedure 3
- Table 3 typical divider valve combinations 3
- Caution 4
- Filling master to secondary lube lines 4
- Filling secondary to lube point lines 4
- Prefilling lubricant distributor lines 4
- Filling master divider valve 5
- Caution 6
- Page 10 adding or replacing any component in module in a secondary divider valve assembly 6
- Page 6 replacing line between a secondary divider valve and lube point 6
- Page 7 replacing a line between the master divider valve and a secondary divider valve 6
- Page 8 replacing a line between pump and master divider valve 6
- Page 9 adding or replacing any component in a master divider valve assembly 6
- Purging air from the system 6
- Repair 6
- Section 1 purging air from secondary divider valve lube to lube point lines 6
- Section page air purging after 6
- Steps 1 6 refer to 6
- Section 2 purging air from master to secondary divider valve lube lines 7
- Steps 1 9 refer to 7
- Section 3 purging air from pump to master divider valve lines 8
- Steps 1 3 refer to 8
- Section 4 purging air after adding or replacing a master divider valve module 9
- Steps 1 7 refer to 9
- Section 5 purging air after adding or replacing a secondary divider valve module 10
- Steps 1 8 refer to 10
- Automatic relief indicator 11
- Caution 11
- Locating and repairing blockages 11
- Performance indicators 11
- Reset indicator with memory 11
- Rupture indicator 11
- Caution 12
- Locating and repairing blockages 12
- Assembly torque ft lbs 13
- Caution 13
- Inlet 10t 20s 10t 30s end 13
- Mj md mv mvh msp mh mx mxp mgo 13
- Page 3 13
- Table 4 torque values see 13
- Contamination blockage 14
- Separation blockage 14
- Divider valve mj mj ss ms mh ms nickel mx mxp mgo 15
- Part numbers 15
- 0 8 ccm torque ratings assembly bolts 8 9 ft lbs enclosure plugs 11 13 ft lbs indicator plug 15 ft lbs outlet plugs 6 7 ft lbs 16
- 1 1 ccm md 6 0 60 in 16
- 312497a 16
- Dimensions 16
- Material steel pressure max 3 000 psi 207 bar lubricant oil or grease net weight approx 1 lb 8 oz 0 8 kg volume lubricant to cycle divider valve one complete cycle md 2 md 3 md 4 0 80 in 16
- Md series 16
- Specifications 16
- Technical data 16
- Dimensions 17
- Mj series 17
- Specifications 17
- Technical data 17
- 312497a 18
- Dimensions 18
- Mh series 18
- Specifications 18
- Buna n o rings 422 010 060 19
- Technical data 19
- Viton o rings 527 000 840 19
- Dimensions 20
- Msp series 20
- Technical data 21
- Dimensions 22
- Mx series 22
- Specifications 22
- Technical data 22
- Dimensions 24
- Mxp series 24
- Technical data 25
- Dimensions 26
- Mgo series 26
- Technical data 27
- For complete warranty information contact your local graco distributor call graco customer service at 1 800 690 2894 or visit our website www graco com 28
- Standard lubriquip warranty 28
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