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GSX-R750 (1993-1995)
Инструкция по эксплуатации Страница: 256

Suzuki GSX-R750 (1993-1995) [256/352] Cooling system hose routing

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Chassis 3
Foreword 3
Group index 3
Important 3
Suzuki motor corporation 3
General information 5
Fuel oil and coolant recommendation 6
Serial number location 6
Suzuki gsx r750wp 93 model 6
Anti freeze engine coolant 7
Brake fluid 7
Engine coolant 7
Engine oil 7
Front fork oil 7
Liquid amount of water engine coolant 7
Water for mixing 7
Break in procedures 8
Cylinder identification 8
Emery cloth and the like how to use them and where to use them are described in the text of this 9
Kept on hand for ready use they supplement such standard materials as cleaning fluids lubricants 9
Manual 9
Special materials 9
The materials listed below are needed for maintenance work on the gsx r750w and should be 9
Material part page 10
Aterial part page 11
Precautions and general instructions 12
Replacement parts 12
Information labels 13
Dimensions and dry mass 15
Engine 15
Specifications 15
Transmission 15
Capacities 16
Chassis 16
Electrical 16
Country or area 17
Periodic maintenance and 19
Tune up procedures 19
Periodic maintenance chart 20
Periodic maintenance schedule 20
Before lubricating each part dean off any rusty spots and wipe off any grease oil dirt or grime 21
Lubricate exposed parts which are subject to rust with oil or grease 21
Lubrication points 21
Major lubrication points are indicated below 21
Motorcycle 21
Proper lubrication is important for smooth operation and long life of each working part of the 21
Air cleaner 22
Exhaust pipe bolts 22
Maintenance and tune up 22
Procedures 22
Tappet clearance 23
Tappet shim selection table intake tappet shim no 1 2892 05c00 x x x tappet shim set no 12800 05820 z 25
Tappet shim selection table exhaust tappet shim n0 1 2892 05c00 x x x tappet shim set no 12800 05820 26
Spark plug 27
Engine oil and oil filter 28
Carburetor 29
Fuel cock filter 29
Fuel line 29
Clutch 30
Drive chain 30
Cooling system 32
Steering 36
Front fork 37
Rear suspension 37
Chassis bolts and nuts 38
Compression pressure check 40
Compression test procedure 40
Oil pressure check 41
Oil pressure test procedure 41
Engine 43
Engine components removable with engine in place 44
Engine removal 45
Engine removal and reinstallation 45
Engine reinstallation 51
Engine disassembly 53
Caution 55
Cylinder head service 64
Engine components inspection and service 64
Cylinder head distortion 65
Valve face wear 65
Valve head radial runout 65
Valve stem deflection 65
Valve stem runout 65
Valve guide servicing 66
Valve stem wear 66
Valve seat servicing 67
Valve seat width 67
Reassembly 69
Valve spring 69
Camshaft 70
Cam wear 71
Camshaft journal wear 71
Cam sprocket 72
Camshaft runout 72
Reassembly 72
Cam chain 20 pitch length 73
Cam chain guide 73
Cam chain tensioner 73
Cylinder block distortion 73
Cylinder bore 74
Piston cylinder clearance 74
Piston diameter 74
Piston ring groove clearance 74
Piston ring free end gap and piston 75
Ring end gap 75
Conrod big end side clearance 76
Conrod small end i d 76
Piston pin and pin bore 76
Conrod crank pin bearing selection 77
Bearing assembly 78
Crankcase crankshaft bearing 79
Selection 79
Crankshaft thrust clearance 81
Crankshaft runout 82
Clutch drive and driven plates 83
Clutch release bearing 83
Clutch release pinion and rack 83
Clutch spring free length 83
Oil pump 83
Transmission 84
Gearshift fork groove clearance 87
Starter clutch 88
Engine reassembly 90
Fuel and lubrication system 111
Fuel system 112
Fuel cock removal 113
Fuel tank and fuel cock 113
Fuel tank removal 113
Inspection and cleaning 113
Carburetor 114
Construction calif model 114
Construction except for calif model 115
I d no location 116
Specifications 116
Diaphragm and piston operation 117
Slow system 118
Main system 119
Float system 120
Starter system 120
Disassembly 121
Removal 121
Float height adjustment 124
Inspection and adjustment 124
Needle valve inspection 124
Reassembly and remounting 124
Balance of carburetors 125
Lubrication system 127
Oil filter 127
Oil pressure 127
Oil sump filter 127
Engine lubrication system 129
Engine oil cooling system 130
Cooling system 131
Cooling system 132
Description 132
Construction 133
Cooling solution 135
Cooling system removal and 136
Disassembly 136
Radiator 136
Water hoses and thermostat case 136
And cooling fan thermo switch 137
Cooling fan 137
Engine coolant temperature gauge 137
Thermostat 137
Water pump 137
Inspection 139
Installation 139
Radiator 139
Removal 139
Engine coolant temperature gauge 140
Inspection 140
Removal 140
Cooling fan 141
Cooling fan thermo switch 141
Inspection 141
Reassembly 141
Removal 141
Inspection 142
Reassembly 142
Removal 142
Inspection 143
Reassembly 143
Removal 143
Thermostat 143
Inspection 144
Reassembly 144
Removal and disassembly 144
Water pump 144
Electrical system 147
Changes the stator a c voltages to a d c voltage which appears at the generator output terminal 148
Charging system 148
Description generator with ic regulator 148
Housing a rectifier bridge connected to the stator windings contains six diodes and electrically 148
Lator voltage setting cannot be adjusted 148
Ponents are enclosed into a solid mold and this unit is attached to the brush holder frame the regu 148
The generator features a solid state regulator that is mounted inside the generator all regulator com 148
The stator windings are assembled on the inside of a laminated core that forms part of the generator 148
Two brushes carry current through the two slip rings to the rotor coil mounted on the rotor 148
Charging output check 149
Removal and disassembly 149
Inspection 151
Reassembly and remounting 154
Reasembly information 156
Description 157
Ignition system digital ignitor 157
Inspection 158
Monitor 161
Revolution 161
Description 162
Removal and disassembly 162
Starter system 162
Inspection 163
Reassembly 164
Starter relay inspection 165
Description 166
Down this is or warming up the engine 166
Left down the system is operated by an electric circuit provided between the battery and ignition coil 166
On the position of the transmission and side stand with the neutral and side stand switches 166
Side stand ignition interlock system 166
The circuit consists of relay lamp diode and switches and decides to live the ignition coil depending 166
The current flow turns on the relay and the ignition coil lives even the side stand is kept 166
The ignition coil lives only in two situations as follows 166
This side stand ignition interlock system is to prevent starting the motorcycle with the side stand 166
Transmission neutral on side stand down off 166
Working mutually 166
Inspection 167
Combination meter 169
Inspection 169
Removal and disassembly 169
Engine coolant temperature meter 171
Inspection 171
Oil pressure switch 173
Switches 173
Turn signal light 173
Side stand relay 174
Starter relay 174
Turn signal relay 174
Battery 175
Initial charging 175
Specifications 175
Servicing 176
Recharging operation 177
Chassis 179
Frame cover and cowling 180
Removal 181
Front wheel 185
Removal 185
Inspection and disassembly 186
Reassembly and remounting 187
Cause of this we recommend using a tire changer which is also more efficient than tire levers 190
For tire removal the following tools are required 190
Mark the tire with chalk to note the position of the tire 190
On the rim and rotational direction of the tire 190
Remove the valve core from the valve stem and deflate 190
The most critical factor of a tubeless tire is the seal between the wheel rim and the tire bead be 190
The tire completely 190
Tire and wheel 190
Tire removal 190
Inspection 192
Tire mounting 193
Brake pad replacement 195
Front brake 195
Caliper removal and disassembly 196
Caliper and disc inspection 197
Caliper reassembly and remounting 197
Disassembly 198
Disc inspection 198
Disc servicing 198
Master cylinder removal and 198
Master cylinder inspection 200
Master cylinder reassembly and 200
Remounting 200
Front fork 201
Removal and disassembly 201
Inspection 204
Reassembly and remounting 204
Suspension setting 209
Steering damper 210
Removal and disassembly 211
Steering 211
Disassembly 212
Inspection 212
Reassembly and remounting 213
Steering tension adjustment 214
Combination meter 215
Ignition switch 215
Brake pad replacement 216
Rear brake 216
Caliper removal and disassembly 217
Caliper inspection 218
Caliper reassembly and remounting 219
Disassembly 219
Master cylinder removal and 219
Master cylinder inspection 220
Master cylinder reassembly and 221
Remounting 221
Rear wheel 222
Removal and disassembly 222
Inspection and disassembly 224
Reassembly and remounting 225
Rear suspension 228
Swingarm 228
Shock absorber and cushion lever 229
Removal 230
Inspection 232
Reassembly and remounting 234
Reassembly onto frame 234
Adjustment 235
Swingarm pivot thrust clearance 235
Final inspection and adjustment 236
Suspension setting 237
Servicing informa tion 239
Engine 240
Troubleshooting 240
Carburetor 243
Radiator 243
Electrical 244
Battery 245
Chassis 246
Brakes 247
X 3wlz x a 250
Wire routing 251
Ignition coil 252
Wire routing 252
Cable routing 253
C x vh f 254
The air cleaner drain hose by removing the drain plug 255
When you dean the air deaner element drain water from 255
Cooling system hose routing 256
Front brake hose routing 258
Rear brake hose routing 259
Handlebars 260
Reservoir tank hose routing 260
Frame cover set up 262
Under cowl cushion 262
Prop stand 263
Canister hose routing only for california model 264
Xi i o 265
Special tools 267
When ordering the special tool please confirm whether it is available or not 269
Engine 270
Tightening torque 270
Chassis 271
Tightening torque chart 272
Service data 273
Valve guide 273
Camshaft cylinder head 274
Cylinder piston piston ring 274
Conrod crankshaft 275
Oil pump 275
Clutch 276
Thermostat radiator fan 276
Transmission drive chain 276
Carburetor 277
Electrical 279
Wattage 279
Brake wheel 280
Fuel oil engine coolant 281
Suspension 281
Tire pressure 281
Emission control informa tion 283
115 n b 284
Emission control carburetor components 284
M 30 i o cd m 30 o c 286
Pair control valve 287
Pair reed valve 287
Pair system diagram only for california model 287
30 i o v m 33 o c 288
Foreword 291
Gsx r750wr 94 model 291
Dimensions and dry mass 292
Engine 292
Specifications 292
Transmission 292
Capacities 293
Chassis 293
Electrical 293
Service data 294
Valve guide 294
Camshaft cylinder head 295
Cylinder piston piston ring 295
Conrod crankshaft 296
Oil pump 296
Clutch 297
Thermostat radiator fan 297
Transmission drive chain 297
Carburetor 298
Electrical 300
Specification 300
Wattage 300
Brake wheel 301
Fuel oil engine coolant 302
Suspension 302
Tire pressure 302
Clutch 303
Note measuring point of the clutch lever play has been changed as follows 303
Service information 304
Special tools 304
Starter clutch 305
Engine mounting 307
Test jv 308
Xo j s 308
Front brake 309
Steering damper 312
Front fork 313
Swingarm pivot thrust clearance adjustment 314
Front suspension setting 316
Rear suspension setting 317
Drive chain 318
Drive chain adjustment 321
Drive chain cover set up 322
Bl blue p pink b r black with red tracer o r orange with red tracer 323
Br brown r red b w black with white tracer o w orange with white tracer 323
G green w white b y black with yellow tracer o y orange with yellow tracer 323
Gr gray y yellow bl b blue with black tracer w b white with black tracer 323
Gsxr750wr c94 m0del 10 32 323
Lbl light blue b bi black with blue tracer g y green with yellow tracer y g yellow with green tracer 323
Lg light green b br black with brown tracer o b orange with black tracer y w yellow with white tracer 323
W h hw 323
Wire color 323
В black 0 orange b g black with green tracer o bi orange with blue tracer 323
Wire harness cable and hose routing 324
Wire harness routing 324
High tension cord routing 327
Speedometer cable routing 328
Cable routing 329
Seat lock cable routing 330
Front brake hose routing 331
Rear brake hose routing 332
Cooling system hose routing 333
Foreword 335
Gsx r750ws 95 model 335
Dimensions and dry mass 336
Engine 336
Specifications 336
Transmission 336
Capacities 337
Chassis 337
Electrical 337
Service data 338
Valve guide 338
Camshaft cylinder head 339
Cylinder piston piston ring 339
Conrod crankshaft 340
Oil pump 340
Clutch 341
Thermostat radiator fan 341
Transmission drive chain 341
Carburetor 342
Electrical 344
Wattage 344
Brake wheel 345
Item standard limit 345
Fuel oil engine coolant 346
Suspension 346
Tire pressure 346
Service information 348
The windscreen fitting method has been changed from pin type to bolt type 348
Windscreen 348
Carburetor 349

Suzuki GSX-R750 (1993-1995) [256/352] Cooling system hose routing

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