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Подвесной Лодочный Мотор
F150
Сервис Мануал Страница: 1

Yamaha F150 Сервис Мануал онлайн

F150A

FL150A

SERVICE MANUAL

63P-28197-3F-11

290503

Содержание

English 1
Caution 2
Important information 2
Notice 2
Warning 2
Bracket unit 3
Contents 3
Electrical systems 3
Fuel system 3
General information 3
Lower unit 3
Periodic checks and adjustments 3
Power unit 3
Specifications 3
Troubleshooting 3
Gen info 4
General information 4
2 3 4 5 6 7 8 9 5
Caution 6
Disassembling the drive shaft 6
Disassembling the forward gear 6
Gen info 6
How to use this manual 6
Manual format 6
Removing the drive shaft 6
2 3 4 5 6 7 8 9 7
Chk adj 7
Gen info 7
Symbols 7
Trbl shtg 7
Fire prevention 8
Gen info 8
Parts lubricants and sealants 8
Safety while working 8
Self protection 8
Ventilation 8
2 3 4 5 6 7 8 9 9
Disassembly and assembly 9
Good working practices 9
Applicable models 10
Gen info 10
Identification 10
Serial number 10
2 3 4 5 6 7 8 9 11
Crankshaft and cylinder 11
Features and benefits 11
Balancer 12
Gen info 12
Piston and piston ring 12
2 3 4 5 6 7 8 9 13
Connecting rod 13
Cylinder head cover 13
1 cylinder 14
2 cylinder 14
3 cylinder 14
4 cylinder 14
Gen info 14
Initial injection timing btdc10 14
Intake system 14
2 3 4 5 6 7 8 9 15
Top cowling 15
E type power trim and tilt unit 16
Gen info 16
2 3 4 5 6 7 8 9 17
Cooling system 17
Gen info 18
Lubrication system 18
Fuel system 20
Gen info 20
Electronic control system 22
Gen info 22
Technical tips 22
2 3 4 5 6 7 8 9 23
Fail safe control 23
Gen info 24
Warning control 24
2 3 4 5 6 7 8 9 25
Fuel pump control 25
Over revolution control 25
Shift cut control 25
Gen info 26
Propeller selection 26
Propeller size 26
Selection 26
2 3 4 5 6 7 8 9 27
Caution 27
Checking the battery 27
Checking the engine oil level 27
Checking the fuel system 27
Checking the gear oil level 27
Predelivery checks 27
Caution 28
Checking the outboard motor mounting height 28
Checking the remote control cables 28
Gen info 28
2 3 4 5 6 7 8 9 29
Checking the engine start switch and engine stop lanyard switch 29
Checking the gear shift and throttle operation 29
Checking the power trim and tilt system 29
Checking the steering system 29
After test run 30
Break in 30
Checking the cooling water pilot hole 30
Gen info 30
Test run 30
Specifications 31
General specifications 32
2 3 4 5 6 7 8 9 33
Maintenance specification 34
Power unit 34
2 3 4 5 6 7 8 9 35
2 3 4 5 6 7 8 9 37
Lower unit 37
Electrical 38
2 3 4 5 6 7 8 9 39
Dimensions 40
Exterior 40
Specifications 40
2 3 4 5 6 7 8 9 41
Clamp bracket 41
Maintenance specification 41
Specified torques 42
Tightening torques 42
2 3 4 5 6 7 8 9 43
General torques 44
2 3 4 5 6 7 8 9 45
Chk adj 45
Periodic checks and adjustments 45
Chk adj 46
Special service tools 46
2 3 4 5 6 7 8 9 47
Maintenance interval chart 47
Checking the fuel filter 48
Checking the fuel joint and fuel hoses fuel joint to fuel injector 48
Checking the top cowling 48
Chk adj 48
Fuel system 48
Top cowling 48
2 3 4 5 6 7 8 9 49
Changing the engine oil using an oil changer 49
Checking the engine oil 49
Power unit 49
Changing the engine oil by draining it 50
Chk adj 50
Replacing the oil filter 50
2 3 4 5 6 7 8 9 51
Checking the spark plugs 51
Checking the timing belt 51
Checking the valve clearance 51
Replacing the timing belt 51
Checking the thermostat 52
Chk adj 52
2 3 4 5 6 7 8 9 53
Adjusting the throttle link and throttle cable 53
Checking the cooling water passage 53
Checking the engine idle speed 53
Control system 53
Chk adj 54
2 3 4 5 6 7 8 9 55
Adjusting the throttle link and throttle cable operation using a thickness gauge 55
Caution 55
Caution 56
Checking the gear shift operation 56
Chk adj 56
2 3 4 5 6 7 8 9 57
Caution 57
Checking the ignition timing 57
Checking the gear oil level 58
Checking the power trim and tilt fluid level 58
Checking the power trim and tilt operation 58
Chk adj 58
Lower unit 58
Power trim and tilt unit 58
Warning 58
2 3 4 5 6 7 8 9 59
Changing the gear oil 59
Caution 60
Checking the anodes 60
Checking the lower unit for air leakage 60
Checking the propeller 60
Chk adj 60
General 60
2 3 4 5 6 7 8 9 61
Caution 61
Checking the battery 61
Lubricating the outboard motor 61
Warning 61
Chk adj 62
2 3 4 5 6 7 8 9 63
Fuel system 63
Special service tools 64
2 3 4 5 6 7 8 9 65
Fuel and blowby hoses 65
Hose routing 65
Fuel filter fuel pump and intake silencer 66
2 3 4 5 6 7 8 9 67
3 8 7 6 67
Fuel filter fuel pump and intake silencer 67
Fuel system 68
2 3 4 5 6 7 8 9 69
Checking the fuel pumps 70
Disassembling a fuel pump 70
2 3 4 5 6 7 8 9 71
Assembling a fuel pump 71
Checking the diaphragm and valves 71
Intake assembly and vapor separator 72
2 3 4 5 6 7 8 9 73
Intake assembly and vapor separator 73
6 5 4 3 74
Fuel system 74
2 3 4 5 6 7 8 9 75
6 5 4 3 75
Intake assembly and vapor separator 75
Checking the pressure regulator 76
Measuring the fuel pressure 76
Warning 76
2 3 4 5 6 7 8 9 77
Checking the check valve 77
Warning 77
Checking the vapor separator 78
Reducing the fuel pressure 78
Warning 78
2 3 4 5 6 7 8 9 79
Caution 79
Synchronizing the throttle valves 79
Adjusting the throttle position sensor 80
2 3 4 5 6 7 8 9 81
Adjusting the throttle position sensor when disassembling or replacing the throttle body 81
Power unit 84
2 3 4 5 6 7 8 9 85
Special service tools 86
2 3 4 5 6 7 8 9 87
Power unit 88
2 3 4 5 6 7 8 9 89
Power unit 89
Power unit 90
2 3 4 5 6 7 8 9 91
Power unit 91
10 678 92
13 12 15 92
Power unit 92
10 678 93
13 12 15 93
2 3 4 5 6 7 8 9 93
Power unit 93
Power unit 94
2 3 4 5 6 7 8 9 95
Power unit 95
Caution 96
Checking the compression pressure 96
Checking the oil pressure 96
2 3 4 5 6 7 8 9 97
Checking the oil pressure sensor 97
Checking the valve clearance 97
2 3 4 5 6 7 8 9 99
2 3 4 5 6 7 8 9 101
Caution 101
Replacing the timing belt 101
Caution 102
2 3 4 5 6 7 8 9 103
Caution 103
Removing the power unit 103
2 3 4 5 6 7 8 9 105
Caution 105
Removing the oil filter 105
Removing the timing belt and sprockets 105
Checking the timing belt and sprockets 106
Installing the sprockets and timing belt 106
2 3 4 5 6 7 8 9 107
Cylinder head 108
Power unit 108
2 3 4 5 6 7 8 9 109
Cylinder head 109
2 3 4 5 6 7 8 9 111
2 3 4 5 6 7 8 9 113
Caution 113
Checking the valve springs 113
Removing the cylinder head 113
Checking the valve guides 114
Checking the valves 114
2 3 4 5 6 7 8 9 115
Replacing the valve guides 115
Checking the valve seat 116
Refacing the valve seat 116
2 3 4 5 6 7 8 9 117
Caution 117
Caution 118
Checking the camshaft 118
2 3 4 5 6 7 8 9 119
Checking the cylinder head 119
Installing the valves 119
Caution 120
Installing the cylinder head 120
2 3 4 5 6 7 8 9 121
Checking the pressure control valve 122
Installing the pressure control valve 122
Removing the exhaust cover 122
2 3 4 5 6 7 8 9 123
Cylinder block 123
Cylinder head cylinder block 123
Power unit 124
2 3 4 5 6 7 8 9 125
Cylinder block 125
Checking the balancer assembly 126
Checking the piston diameter 126
Disassembling the cylinder block 126
2 3 4 5 6 7 8 9 127
A b c d 127
Checking the cylinder bore 127
Checking the piston clearance 127
Checking the piston rings 127
Checking the connecting rod big end side clearance 128
Checking the piston ring grooves 128
Checking the piston ring side clearance 128
2 3 4 5 6 7 8 9 129
Checking the crankshaft 129
Checking the crankpin oil clearance 130
2 3 4 5 6 7 8 9 131
Selecting the connecting rod bearing 131
Checking the crankshaft main journal oil clearance 132
2 3 4 5 6 7 8 9 133
Selecting the crankshaft main bearing 133
Assembling the oil pump 134
Checking the oil pump 134
Disassembling the oil pump 134
2 3 4 5 6 7 8 9 135
Assembling the pistons and cylinder block 135
Caution 135
2 3 4 5 6 7 8 9 137
Caution 137
2 3 4 5 6 7 8 9 139
Installing the power unit 140
2 3 4 5 6 7 8 9 141
Caution 142
Lower unit 144
2 3 4 5 6 7 8 9 145
Special service tools 146
2 3 4 5 6 7 8 9 147
2 3 4 5 6 7 8 9 149
Lower unit regular rotation model 149
Special service tools lower unit regular rotation model 149
Lower unit 150
2 3 4 5 6 7 8 9 151
Lower unit regular rotation model 151
Lower unit 152
2 3 4 5 6 7 8 9 153
Removing the lower unit 153
Removing the water pump and shift rod 153
Warning 153
Checking the water pump and shift rod 154
2 3 4 5 6 7 8 9 155
Lower unit regular rotation model propeller shaft housing regular rotation model 155
Propeller shaft housing regular rotation model 155
Lower unit 156
2 3 4 5 6 7 8 9 157
Disassembling the propeller shaft assembly 157
Disassembling the propeller shaft housing 157
Removing the propeller shaft housing assembly 157
Checking the propeller shaft 158
Checking the propeller shaft housing 158
2 3 4 5 6 7 8 9 159
Assembling the propeller shaft assembly 159
Assembling the propeller shaft housing 159
2 3 4 5 6 7 8 9 161
Drive shaft and lower case regular rotation model 161
Propeller shaft housing regular rotation model drive shaft and lower case regular rotation model 161
Caution 162
Disassembling the drive shaft housing 162
Disassembling the forward gear 162
Disassembling the lower case 162
Removing the drive shaft 162
2 3 4 5 6 7 8 9 163
Checking the bearings 163
Checking the drive shaft 163
Checking the lower case 163
Checking the pinion and forward gear 163
Assembling the drive shaft housing 164
Assembling the forward gear 164
Assembling the lower case 164
Caution 164
2 3 4 5 6 7 8 9 165
Caution 165
Installing the drive shaft 165
Caution 166
Installing the propeller shaft housing 166
Installing the water pump and shift rod 166
2 3 4 5 6 7 8 9 167
Installing the lower unit 168
2 3 4 5 6 7 8 9 169
Warning 169
Lower unit 170
Shimming regular rotation model 170
2 3 4 5 6 7 8 9 171
Selecting the pinion shims 171
Shimming 171
Selecting the forward gear shims 172
2 3 4 5 6 7 8 9 173
Selecting the reverse gear shims 173
Backlash regular rotation model 174
Measuring the forward and reverse gear backlash 174
2 3 4 5 6 7 8 9 175
2 3 4 5 6 7 8 9 177
Backlash regular rotation model lower unit counter rotation model 177
Lower unit counter rotation model 177
Lower unit 178
2 3 4 5 6 7 8 9 179
Lower unit counter rotation model 179
Lower unit 180
2 3 4 5 6 7 8 9 181
Removing the lower unit 181
Removing the water pump and shift rod 181
Warning 181
Checking the water pump and shift rod 182
2 3 4 5 6 7 8 9 183
Lower unit counter rotation model propeller shaft housing counter rotation model 183
Propeller shaft housing counter rotation model 183
Lower unit 184
2 3 4 5 6 7 8 9 185
Disassembling the forward gear 185
Disassembling the propeller shaft assembly 185
Removing the propeller shaft housing assembly 185
Assembling the propeller shaft housing 186
Checking the propeller shaft 186
Checking the propeller shaft housing 186
Disassembling the propeller shaft housing 186
2 3 4 5 6 7 8 9 187
Caution 187
2 3 4 5 6 7 8 9 189
Drive shaft and lower case counter rotation model 189
Propeller shaft housing counter rotation model drive shaft and lower case counter rotation model 189
Lower unit 190
2 3 4 5 6 7 8 9 191
Disassembling the drive shaft housing 191
Disassembling the lower case 191
Disassembling the reverse gear 191
Removing the drive shaft 191
Assembling the lower case 192
Caution 192
Checking the bearings 192
Checking the drive shaft 192
Checking the lower case 192
Checking the pinion and reverse gear 192
2 3 4 5 6 7 8 9 193
Assembling the drive shaft housing 193
Assembling the reverse gear 193
Caution 194
Installing the drive shaft 194
Installing the propeller shaft housing 194
2 3 4 5 6 7 8 9 195
Caution 195
Installing the water pump and shift rod 195
2 3 4 5 6 7 8 9 197
Installing the lower unit 197
Warning 198
2 3 4 5 6 7 8 9 199
Drive shaft and lower case counter rotation model shimming counter rotation model 199
Shimming counter rotation model 199
Selecting the pinion shims 200
Shimming 200
2 3 4 5 6 7 8 9 201
Selecting the reverse gear shims 201
Selecting the forward gear shims 202
2 3 4 5 6 7 8 9 203
Selecting the propeller shaft shims 203
2 3 4 5 6 7 8 9 205
Backlash counter rotation model 205
Measuring the forward and reverse gear backlash 205
2 3 4 5 6 7 8 9 207
2 3 4 5 6 7 8 9 209
Bracket unit 209
Special service tools 210
2 3 4 5 6 7 8 9 211
Bottom cowling 211
Bracket unit 212
15 1413 213
19 23 24 22 213
2 3 4 5 6 7 8 9 213
Bottom cowling 213
15 1413 214
19 23 24 22 214
Bracket unit 214
2 3 4 5 6 7 8 9 215
Bottom cowling upper case steering arm swivel bracket and clamp brackets 215
Upper case steering arm swivel bracket and clamp brackets 215
Bracket unit 216
15 14 13 1211 217
2 3 4 5 6 7 8 9 217
20 21 22 217
Upper case steering arm swivel bracket and clamp brackets 217
15 14 13 1211 218
20 21 22 218
Bracket unit 218
2 3 4 5 6 7 8 9 219
Upper case steering arm swivel bracket and clamp brackets 219
2 3 4 5 6 7 8 9 221
Assembling the oil pan 221
Checking the oil strainer 221
Disassembling the oil pan 221
Draining the engine oil 221
2 3 4 5 6 7 8 9 223
Installing the steering arm 223
Removing the steering arm 223
Installing the upper case 224
2 3 4 5 6 7 8 9 225
Clamp brackets 225
Upper case steering arm swivel bracket and clamp brackets clamp brackets 225
Bracket unit 226
2 3 4 5 6 7 8 9 227
Adjusting the trim sensor cam 227
Installing the clamp brackets 227
Removing the clamp brackets 227
Warning 228
2 3 4 5 6 7 8 9 229
Power trim and tilt unit 229
2 3 4 5 6 7 8 9 231
Power trim and tilt unit 231
11 12 13 14 232
16 17 18 19 232
4 5 6 7 232
11 12 13 14 233
16 17 18 19 233
2 3 4 5 6 7 8 9 233
4 5 6 7 233
Bracket unit 234
2 3 4 5 6 7 8 9 235
Removing the power trim and tilt unit 236
Warning 236
2 3 4 5 6 7 8 9 237
Checking the hydraulic pressure 237
2 3 4 5 6 7 8 9 239
Caution 239
Disassembling the power trim and tilt motor 239
Caution 240
Checking the power trim and tilt motor 240
2 3 4 5 6 7 8 9 241
Caution 241
Assembling the power trim and tilt motor 242
Caution 242
Removing the reservoir 242
2 3 4 5 6 7 8 9 243
Disassembling the gear pump housing 243
Assembling the gear pump housing 244
Caution 244
Checking the gear pump 244
Warning 244
2 3 4 5 6 7 8 9 245
Caution 246
Disassembling the tilt cylinder and trim cylinder 246
Warning 246
2 3 4 5 6 7 8 9 247
Checking the tilt cylinder and trim cylinder 247
Assembling the tilt piston and trim pistons 248
2 3 4 5 6 7 8 9 249
Assembling the power trim and tilt unit 249
Caution 250
2 3 4 5 6 7 8 9 251
Caution 251
Bleeding the power trim and tilt unit 252
2 3 4 5 6 7 8 9 253
Caution 253
Installing the power trim and tilt unit 253
Bleeding the power trim and tilt unit built in 254
Warning 254
2 3 4 5 6 7 8 9 255
D c b a 0 9 8 7 6 5 4 3 2 e f g 255
Power trim and tilt electrical system 255
Power trim and tilt unit power trim and tilt electrical system 255
Checking the fuse 256
Checking the power trim and tilt relay 256
Checking the power trim and tilt switch 256
2 3 4 5 6 7 8 9 257
Checking the trim sensor 257
2 3 4 5 6 7 8 9 259
Electrical systems 259
Special service tools 260
2 3 4 5 6 7 8 9 261
Checking the electrical components 261
Measuring the lower resistance 261
Measuring the peak voltage 261
Electrical components 262
Port view 262
2 3 4 5 6 7 8 9 263
Junction box assembly 263
Aft view 264
2 3 4 5 6 7 8 9 265
Top view 265
S63p8190 266
Wiring harness 266
2 3 4 5 6 7 8 9 267
3 4 5 6 7 8 9 0 a b c d 268
30 21 24 268
31 33 34 268
5 4 3 2 1 268
Electrical systems 268
Ignition and ignition control system 268
2 3 4 5 6 7 8 9 269
3 4 5 6 7 8 9 0 a b c d 269
5 4 3 2 1 269
B black g green o orange p pink r red y yellow b o black orange b w black white b y black yellow g b green black 269
G r green red g y green yellow l g blue green l y blue yellow p g pink green p w pink white r y red yellow w b white black w r white red y g yellow green 269
Ignition and ignition control system 269
Checking the ignition coils 270
Checking the ignition spark gap 270
Checking the spark plug wires 270
Warning 270
2 3 4 5 6 7 8 9 271
Checking the ecm 271
Checking the pulser coil 271
Checking the engine temperature sensor 272
Checking the intake air temperature sensor 272
Checking the throttle position sensor 272
2 3 4 5 6 7 8 9 273
Checking the neutral switch 273
Checking the shift cut switch 273
Checking the thermoswitch 273
18 19 20 274
3 4 5 6 7 8 9 0 a b c d 274
39 40 33 34 274
5 4 3 2 1 274
Electrical systems 274
Fuel control system 274
18 19 20 275
2 3 4 5 6 7 8 9 275
3 4 5 6 7 8 9 0 a b c d 275
39 40 33 34 275
5 4 3 2 1 275
B black g green l blue o orange p pink r red y yellow b y black yellow g b green black g r green red 275
Fuel control system 275
G y green yellow p g pink green pu b purple black pu g purple green pu r purple red pu y purple yellow r y red yellow w b white black w r white red y g yellow green 275
Checking the electric fuel pump 276
Checking the injectors 276
Checking the main relay 276
2 3 4 5 6 7 8 9 277
Fuel control system starting system 277
Starting system 277
Checking the fuses 278
Checking the starter relay 278
2 3 4 5 6 7 8 9 279
4 3 2 1 279
Starter motor 279
4 3 2 1 280
Electrical systems 280
2 3 4 5 6 7 8 9 281
Checking the armature 281
Checking the starter motor pinion 281
Removing the starter motor pinion 281
Caution 282
Checking the brushes 282
Checking the magnet switch 282
Checking the starter motor operation 282
2 3 4 5 6 7 8 9 283
Charging system 283
Starter motor charging system 283
Checking the rectifier regulator 284
Checking the stator coil 284
Troubleshooting 285
Special service tools 286
Trbl shtg 286
2 3 4 5 6 7 8 9 287
Contents 287
Features 287
Introduction 287
Yamaha diagnostic system 287
Hardware requirements 288
Trbl shtg 288
Power unit 290
Trbl shtg 290
2 3 4 5 6 7 8 9 291
Trbl shtg 292
Warning 292
2 3 4 5 6 7 8 9 293
Trbl shtg 294
2 3 4 5 6 7 8 9 295
Trbl shtg 296
Warning 296
2 3 4 5 6 7 8 9 297
Trbl shtg 298
2 3 4 5 6 7 8 9 299
Trbl shtg 300
2 3 4 5 6 7 8 9 301
Warning 301
Trbl shtg 302
2 3 4 5 6 7 8 9 303
Diagnosing the electronic control system 304
Self diagnosis 304
Trbl shtg 304
2 3 4 5 6 7 8 9 305
Numerics 306
2 3 4 5 6 7 8 9 307
2 3 4 5 6 7 8 9 309
Color code 310
Wiring diagram f150aet fl150aet 310
12 13 14 313
16 17 18 19 313
18 19 20 313
2 3 4 7 8 9 313
2 3 4 8 9 313
30 21 23 24 313
38 39 40 31 33 34 313
F150aet fl150aet 313
Wiring diagram f150aet fl150aet 313

Yamaha F150 Сервис Мануал онлайн

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