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Carel UR053HL102 [3/72] Attention
![Carel UR053HL102 [3/72] Attention](/views2/1339072/page3/bg3.png)
3
ENG
“heaterSteam” +0300075EN - rel. 1.2 - 29.09.2015
WARNINGS
The humidifi ers manufactured by CAREL Industries are advanced products,
whose operation is specifi ed in the technical documentation supplied with
the product that can be downloaded, even prior to purchase, from the
website www.carel.com. Every product made by CAREL Industried, in relation
to its advanced level of technology, requires a qualifi cation/ confi guration /
setup phse in order to best fulfi l your specifi c application. The lack of such
phase of study, as indicated in the manual, can cause the fi nal product to
malfunction, of which CAREL Industries cannot be held responsible. The
client (builder, developer or installer of the fi nal equipment) assumes all
responsibility and risk relating to the confi guration of the product in order to
achieve the expected results in relation to the specifi c fi nal installation and/
or equipping. In this case, subject to specifi c agreements, CAREL Industries
acts as a consultant for the success of the installation / start-up / use of the
machine, but in no case does it accept liability for proper operation of the
humidifi er and of the fi nal plant, should the warnings and recommendations
in this manual or in any other technical documentation of the product not
be followed. In particular, in addition to the obligation to observe the above
mentioned warnings and recommendations for proper use of the product, we
recommend paying attention to the following warnings:
DANGER ELECTRIC SHOCK: The humidifi er includes live electrical parts.
Disconnect the power supply before accessing internal parts, in case of
maintenance and during installation.
DANGER WATER LEAKS: The humidifi er automatically and constantly fi lls/
drains quantities of water. Malfunctions in the connections or humidifi er may
cause leaks.
DANGER OF BURNS: The humidifi er contains hot parts and delivers steam
at 100 °C / 212 °F.
• The product is designed exclusively to humidify rooms either directly or
through distribution systems (ducts).
• Installation, operation and maintenance must be performed by qualifi ed
personnel, aware of the necessary precautions and able to perform the
required operations correctly.
• All operations on the product must be carried out according to the
instructions given in this manual and on the labels applied to the
product. Any uses or modifi cations unauthorized by the manufacturer are
considered improper. CAREL Industries denies all responsibility for such
unauthorized uses.
• Do not attempt to open the humidifi er in any way other than the ones
described in the manual.
• Follow all local regulations while installing the humidifi er.
• Keep the humidifi er out of the reach of children and pets.
• Do not install and use the product near objects that can be damaged
by contact with water (or condensate). CAREL Industries denies all
responsibility for direct or indirect damage as a result of loss of water from
the humidifi er.
• Do not use corrosive chemicals, aggressive solvents or detergents to clean
the internal or external parts of the humidifi er, unless specifi cally indicated
in the user’s manual.
CAREL Industries adopts a continuous development policy. Therefore, CAREL
reserves the right to carry out modifi cations and improvements to any
product described in this document without prior notice. The technical data
in the manual can undergo modifi cations without forewarning. The liability
of CAREL Industries in relation to its own product is governed by CAREL
Industries general contract conditions published on the website www.carel.
com and/or by specifi c agreements with clients; in particular, within the limits
set by the applicable law, in no way will CAREL Industries, its employees or
its branch offi ces/affi liates be responsible for any lack of earnings or sales,
loss of data and information, cost of replacement goods or services, damage
to objects or persons, work interruptions, or any direct, indirect, accidental,
patrimonial, coverage, punitive, special or consequential damage in any way
caused, be they contractual, out-of-contract, or due to negligence or other
responsibility originating from the installation, use or inability of use of the
product, even if CAREL Industries or its branch offi ces/affi liates have been
warned of the possible damage.
ATTENTION
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!
Separate the probe cables and the digital input cables as much as possible
from the inductive load and power cables to prevent possible electro-
magnetic interference.
Never introduce power cables and signal cables (including those of electric
control board) into the same cable troughs.
The installation of the product must absolutely include the grounding
connection, using the special yellow-green terminal on the terminal block.
Do not use the neutral as grounding connection.
DISPOSAL
The humidifi er consists of metal parts and plastic parts. With reference to the
European Parliament and Council Directive 2002/96/EC issued on 27 January
2003 and the related national implementation legislation, please note that:
1. WEEE cannot be disposed of as municipal waste, said waste must be
collected separately;
2. the public or private waste collection systems defi ned by local legislation
must be used.
3. the equipment may contain hazardous substances: the improper use or
incorrect disposal of such may have negative eff ects on human health
and on the environment;
4. the symbol (crossed-out wheeley bin) shown on the product or on the
packaging and on the instruction sheet indicates that the equipment has
been introduced onto the market after 13 August 2005 and that it must
be disposed of separately;
5. in the event of illegal disposal of electrical and electronic waste, the
penalties are specifi ed by local waste disposal legislation.
Warranty for materials: 2 years (from the manufacture date, excluding
consumables).
Certifi cation: the quality and safety of CAREL products are guaranteed by
CAREL’s ISO 9001 certifi ed design and production system, as well as
marking.
Содержание
- Electric resistance humidifi er 1
- H i g h e f f i c i e n c y s o l u t i o n s 1
- Heatersteam ur 1
- User manual 1
- Attention 3
- Disposal 3
- Warnings 3
- Advanced functions 67 5
- Alarms 31 5
- Commissioning 23 5
- Configuration parameters 29 5
- Content 5
- Electrical connections 18 5
- General features and models 61 5
- Hydraulic connections 12 5
- Introduction and installation 7 5
- Preparing for operation 22 5
- Spare parts and maintenance 35 5
- Steam distribution 15 5
- Supervisor network 22 5
- Wiring diagrams 45 5
- Dimensions and weights 7
- Heatersteam ur 7
- Introduction and installation 7
- Positioning 7
- Wall mounting 7
- When opening the packaging 7
- Heatersteam 0300075en rel 1 29 9 015 8
- Mounting the front panel 8
- Piano di foratura drilling template 8
- Removing the front panel 8
- Tab 1 c 8
- Hydraulic circuit 9
- Made in italy 9
- Material supplied with the appliance 9
- Technical data plate 9
- Structure of models ur002 ur0013 10
- Fig 1 m 11
- Structure of models ur020 ur0080 11
- Hydraulic connections 12
- Set up for hydraulic connections 12
- Heatersteam 0300075en rel 1 29 9 015 13
- Hydraulic connections heights 13
- Drain water 14
- Limit values for the resistance humidifiers waters 14
- Not recommended 14
- Supply water 14
- Carel jet distributors sdpoem00 15
- Linear distributors for air ducts dp dr0 from carel 15
- Steam distribution 15
- Carel ventilated steam distributors for rooms vsdu0a only models ur002 ur013 16
- Condensate drain pipe 16
- Steam transport pipe 16
- Electrical connections 18
- Power supply cable connection 18
- Set up for power cables passageway 18
- Control board 19
- G h k i j 19
- Main board 19
- Control with humidity probes 20
- Steam production command signals 20
- Alarm contact 21
- Final checks 21
- Preliminary checks 22
- Preparing for operation 22
- Removing the heating element centring spring only for three phase models 22
- Rs 485 supervisor network 22
- Supervisor network 22
- Commissioning 23
- Example 1 number 215 is displayed 24
- Example 2 the appliance has been operational for 2300 hours 24
- Fig 7 f fig 7 g 24
- Fig 7 h 24
- Fig 7 i 24
- Fig 7 j 24
- Heatersteam 24
- Heatersteam 0300075en rel 1 29 9 015 24
- In case of alarm standard display alternates with the codes of all the alarms that are active during programming the display shows the codes and values of the parameters 24
- Note display standard view can be selected by confi guring parameter c00 24
- Note the numerical values from 200 to 255 of the parameter a4 are displayed with the symbol in the place of the hundreds digit 2 24
- Press and hold the buttons up and down until complete drainage of the cylinder 24
- Tab 7 a 24
- The display shows various types of variables temperature c or f relative humidity amount of steam kg lb h electrical conductivity ms cm and so on the unit of measurement can be changed by means of parameter a1 the symbols of the unit of measurement are described inthe table 24
- The front panel contains the display and keyboard made up from 4 keys which pressed individually or together allow to perform all of the controller programming operations 24
- To avoid stagnations drain the water in the cylinder by simultaneously pressing and holding the up and down keys 24
- Turn the switch to 0 off 24
- Keypad 25
- Programming 25
- Setting the set point st 25
- Modifi cation of the confi guration parameters 26
- Setting the adjusting and reading parameters 26
- Heatersteam 27
- Procedures 27
- Recalling the default generic parameters 27
- Release software view 27
- Counter reset 28
- Heatersteam 28
- Total drainage manual 28
- Auxiliary function parameters 29
- Basic operation parameters 29
- Configuration parameters 29
- Parameter access and setting 29
- 1 in proportional operation a0 1 d1 is expressed in of operating range selected with a2 30
- Control parameters 30
- Measurement reading parameters 30
- Serial communication parameters 30
- Alarms 31
- Alarms table 31
- The table below lists the alarm indications the causes the conditions and the possible solutions 32
- Autotest retry procedure fault tolerance 33
- Tab 9 c 34
- Troubleshooting 34
- Exploded view models ur002 ur013 35
- Spare parts and maintenance 35
- Exploded view models ur002 ur080 36
- Fig 10 b 36
- Fig 10 c 37
- Fig 10 d 37
- Hydraulic ur 2 13 kg h 37
- Hydraulic ur 20 80 kg h 37
- Important warning do not use detergents or solvents to clean the plastic components to remove the deposits use a 20 acetic acid solution then rinse thoroughly with water 37
- Other hydraulic parts 37
- Electric components 38
- Maintenance 39
- Maintenance frequency 39
- Maintenance of the cylinder boiler 39
- Maintenance operations 39
- Models ur020 ur080 40
- Feeding drain tempering solenoid valve 41
- Fill tray 41
- Parts replacement 41
- Drain pump 42
- Heaters 42
- Heaters fuses humidifi ers ur027 at 230 v ur060 ur080 at 460 575 v ur053 460 v 42
- Models ur002 ur013 42
- Ntc temperature sensor 42
- Ptc temperature sensor 42
- Mechanical discharge of water in the cylinder 43
- 2 3 4 5 6 7 8 9 three phase power supply terminals 1 2 single phase power supply terminals 44
- 9 4 5 6 44
- Electrical connection of boiler heaters 44
- Alarm relay 45
- Control module 45
- External signals 45
- Main board 45
- Qc1 ntc 45
- Relay 1 45
- Remote on off 45
- Serial line 45
- Steam boiler unit 45
- To steam ventilated distributor 45
- To wire dp 45
- Wiring diagram ur002 ur004 single phase 208 v 45
- Wiring diagrams 45
- Alarm relay 46
- Bridging connection 46
- Control module 46
- External signals 46
- Main board 46
- Qc1 ntc 46
- Relay 1 46
- Remote on off 46
- Serial line 46
- Steam boiler unit 46
- To steam ventilated distributor 46
- To wire dp 46
- Wiring diagram ur002 ur004 single phase 230 v 46
- Alarm relay 47
- Bridging connection 47
- Control module 47
- External signals 47
- Main board 47
- Ptc3 ptc2 ptc1 47
- Qc1 ntc 47
- Relay 1 47
- Remote on off 47
- Serial line 47
- Steam boiler unit 47
- To steam ventilated distributor 47
- To wire dp 47
- Wiring diagram ur006 single phase 208 v 47
- Bridging connection 48
- Wiring diagram ur006 single phase 230 v 48
- Alarm relay 49
- Bridging connection 49
- Control module 49
- External signals 49
- Main board 49
- Qc1 ntc 49
- Relay 1 49
- Remote on off 49
- Serial line 49
- Steam boiler unit 49
- To steam ventilated distributor 49
- To wire dp 49
- Wiring diagram ur006 ur010 208 230 460 575 v ur013 three phase 230 460 575 v 49
- Alarm relay 50
- Bridging connection 50
- Control module 50
- External signals 50
- Main board 50
- Ptc3 ptc2 ptc1 50
- Qc1 ntc 50
- Relay 1 50
- Remote on off 50
- Serial line 50
- Steam boiler unit 50
- To steam ventilated distributor 50
- To wire dp 50
- Wiring diagram ur006 ur010 ur013 three phase 400 v 50
- Alarm relay 51
- Bridging connection 51
- Control module 51
- External signals 51
- Main board 51
- Ntc llc 51
- Relay 1 51
- Remote on off 51
- Serial line 51
- To wire dp 51
- Wiring diagram ur020 ur027 three phase 208 230 460 575 v 51
- Alarm relay 52
- Bridging connection 52
- Control module 52
- External signals 52
- Main board 52
- Ntc llc 52
- Relay 1 52
- Remote on off 52
- Serial line 52
- To wire dp 52
- Wiring diagram ur020 ur027 three phase 400 v 52
- Wiring diagram ur027 three phase 230 v 53
- Alarm relay 54
- Bridging connection 54
- Control module 54
- External signals 54
- Main board 54
- Ntc llc 54
- Relay 1 54
- Remote on off 54
- Serial line 54
- To wire dp 54
- Wiring diagram ur040 ur053 three phase 460 575 v 54
- Alarm relay 55
- Bridging connection 55
- Control module 55
- External signals 55
- Main board 55
- Ntc llc 55
- Relay 1 55
- Remote on off 55
- Serial line 55
- To wire dp 55
- Wiring diagram ur040 ur053 three phase 400 v 55
- Wiring diagram ur053 three phase 460 v 56
- Alarm relay 57
- Bridging connection 57
- Control module 57
- External signals 57
- Main board 57
- Ntc llc 57
- Relay 1 57
- Remote on off 57
- Serial line 57
- To wire dp 57
- Wiring diagram ur060 three phase 575 v 57
- Wiring diagram ur060 460 575 v 58
- Bridging connection 59
- Wiring diagram ur060 ur080 three phase 400 v 59
- Wiring diagram ur080 three phase 460 575 v 60
- General features and models 61
- Heatersteam models and electrical features 61
- Models of steam nozzles with concentrated jet 62
- Steam duct pipe models 62
- Tab 12 b 62
- Tab 12 c 62
- Tab 12 d 62
- Technical features 62
- Heatersteam 0300075en rel 1 29 9 015 63
- Models of linear nozzles and typical installations 63
- Tab 12 e 63
- Table of parameter b1 64
- Variables accessible in serial mode only 65
- Production control via variables a52 and a53 66
- Advanced functions 67
- Operating principle 67
- Regulation principles 67
- Application for steam baths t type control module 68
- Automatic total drain due to inactivity 68
- Independent control with relative humidity transducer and one for delivery humidity limitation parameter a0 3 68
- Setting the alarm thresholds type h or t control module 68
- User adjustable duration of dilution drain 68
- Parameter b8 69
- Parameter ba 69
- Pwm fi lls after dilution and high level foam drains 69
- Reduced fi lls to restore water level after evaporation 69
- User adjustable max allowed no of evaporation cycles between 2 dilution drains 69
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