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Emotron CDU/CDX 48-037 [7/82] Safety notice
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EMOTRON DSV 5445/5444
21.04.09 Emotron
Page 7
2 Safety Notice
The installation, commissioning and parameter configuration may be performed only by
qualified personnel, who have thoroughly read and understood these commissioning
instructions.
The technical documents and program versions issued by the manufacturer must always be
used for commissioning.
One must be prepared for unexpected responses by the whole drive during commissioning as
a result of incorrect settings, incorrect connection and/or defective components.
Before commencing commissioning, at least the EMERGENCY OFF functions, voltage
isolation and fall of the mechanical brake must be installed and tested.
The unauthorised removal of parts of the enclosure, improper use and incorrect installation or
operation can cause fatal or serious injury and material damage.
Pay attention before every commissioning that all persons and objects are removed from the
danger area.
The frequency converter described in these operation instructions is specially intended for use
in the lift industry. The frequency converter is to be used only for the step less speed control of
three-phase motors. The operation of other electrical consumers is not permitted and can lead
to destruction of the equipment.
Commissioning, i.e. the commencement of operation for the intended purpose, is permitted
only subject to the applicable EMC directives.
Oil lubrication in a power or force transmission systems with an oil-filled gear casing (geared
motor) or reduction gears can deteriorate during operation at low speeds. Information on the
permissible continuous speed range must be obtained from the gear manufacturer.
The motor and the rotary encoder must have the same direction of rotation. The exact phase
connection is to be taken into account on the motor terminal panel for synchronous motors in
addition to the phase sequence (rotating field).
If reactive power compensation equipment is installed in the power mains, it is to be checked
for correct function.
If earth-leakage relays are employed, their sensitivity should be 300 mA or more per converter.
The earth-leakage relays must be suitable for pulsed DC currents.
Check the required motor current at all speeds after completing commissioning (current
measurement or evaluation of terminal A6).
Check the function of the brake resistor after completing commissioning; the resistor must not
glow! Pay attention to the risks of ignition/inflammation and fire.
Содержание
- Emotron dsv 5445 5444 1
- Emotron dsv 5445 5444 lift 1
- Operating instructions 1
- Dear customer user 2
- Emotron dsv 5445 5444 3
- List of contents 3
- Emotron dsv 5445 5444 4
- Emotron dsv 5445 5444 5
- Explanation of terms 5
- Emotron the leading brand for lift and conveyor technology 6
- Introduction 6
- Safety notice 7
- Electrical data 8
- Emotron dsv 5445 5444 8
- Technical data 8
- Type code dsv lift 8
- Dsv 5445 150 400 bgr 5 is an old type don t use it for new applications if the bgr 4 can be used here gsv 5445 series see separate manual for dc brushed motors 9
- Emotron dsv 5445 5444 9
- Motor type 9
- Page 9 9
- Power connection and accessories 9
- The allocation dsv 5445 to motor power has to be verified by means of the lift data network fuse the type gl can be used for the network fuse in case of using semiconductor fuses the nominal current has to be increased line reactors depending on the operating time mechanical and electrical specifications of the system the nominal data of the line reactor can drift conductor cross section the given cross sections are standard values regardless the ambient conditions used cable types and network fuses because of this the cross sections can vary depending on the applicable regulations installation position as pictures s chapter 13 perpendicularly connecting terminals left installation distances min 100mm upward and downward min 10mm sideways brake resistor the dimensioning of the brake resistor has to be verified by means of the lift data dsv 5445 size 2 flat the values are according to the table above 9
- Connection of frequency converter 10
- Installation instructions 10
- Six golden rules for switchgear cubicle design 10
- Emotron dsv 5445 5444 11
- Power connection 11
- Connection of equipment fans for devices size 4 and 5 12
- Emotron dsv 5445 5444 12
- Digital inputs outputs 13
- Emotron dsv 5445 5444 13
- Connection example lift7tz with normal inputs for speed and direction 0e50 0 14
- Connection examples for the control inputs 14
- Emotron dsv 5445 5444 14
- Connection example 7tz with binary inputs for speed and direction 0e50 255 256 15
- Emotron dsv 5445 5444 15
- Page 15 15
- Be sure to connect the input int to output a5 to get the stop normal mode like the picture in 4 here 16
- Connection example 7tz with mixed decimal coded inputs value of 0e50 15 16
- Emotron dsv 5445 5444 16
- In some cases an older or very simple lift plc needs an additional schematic to hold both direction signals to high during the full ride to the floor because the direction signal goes to low same time as levelling speed 16
- Page 16 16
- Preface spec firmware from october 2008 or later for example tudxxxn makes it possible to use the inverter together with some chinese lift plc s signal isp must be set to 1 before signals e0 e6 will work 16
- Emotron dsv 5445 5444 17
- Lift7tz with analogue velocity setpoint setting 0e3c 0 17
- Connection example dcp acp 10sz kom for dcp acp bus option 18
- Emotron dsv 5445 5444 18
- Emotron dsv 5445 5444 19
- Interface x4 19
- Emotron dsv 5445 5444 20
- Timing diagram 20
- Braking distances gear down points 21
- Emotron dsv 5445 5444 21
- Typical braking distances for dsv systems with tudy tudx normal gear systems 21
- Typical braking distances for dsv systems with tudz firmware gearless winches 21
- Emotron dsv 5445 5444 22
- Encoder 22
- Jumper jp3 22
- Pin assignment of rotational encoder and connector x3 22
- Absolute value encoder with 1vpp 4 channel sine cosine and analogue resolver systems 23
- Emotron dsv 5445 5444 23
- Encoder technology 23
- Setting encoder devices and number of pulses 23
- Vpp 4 channel sine cosine 23
- Emotron dsv 5445 5444 24
- Encoder cable screening 24
- Htl 2 channel 24
- Mounting of encoder and coupling 24
- Ttl 4 channel 24
- Commissioning 25
- Fc control 25
- Operation of fu control 25
- Emotron dsv 5445 5444 26
- Menu prompts for fu control 26
- Page 26 26
- Emotron dsv 5445 5444 27
- Fault and event memory 27
- Fine adjustment of the lift 27
- Parameter configuration in frequency converter using fu control 27
- Password 27
- Run lift 27
- Commissioning with emosoftlift w95 w98 me w2000 nt4 xp vista 28
- Emotron dsv 5445 5444 28
- Installation of emosoftlift 28
- Application 29
- Comport interface 29
- Emosoftlift start message 29
- Emotron dsv 5445 5444 29
- Select converter 29
- Emotron dsv 5445 5444 30
- Online update 30
- Backup of parameters and variables 31
- Changing data in the dsv 31
- Emosoftlift parameter editor and online help 31
- Emotron dsv 5445 5444 31
- Transmission of parameters and variables to dsv 31
- Actual value curve 32
- Emotron dsv 5445 5444 32
- Fault memory 32
- Hints for using the program emosoftlift 32
- Program functions 32
- Save as 32
- Terminal 32
- Application and function of the firmware 33
- Emotron dsv 5445 5444 33
- Firmware tudy tudx asyn gearbox lift and tudz syn gearless lift 33
- Firmware tudy tudx tudz au with command program kom 33
- Lift programs firmware 33
- Emotron dsv 5445 5444 34
- Important master programs factory setting 34
- Command programs 35
- Current firmware 35
- Emotron dsv 5445 5444 35
- Mhz tudyxxn or 50 mhz tudxxxn for all standard lift winches 35
- Mhz tudzxxn reglerkarte for all gearless or alpha winches 35
- Old device series 20 mhz dsv 5444 or 20 mhz dsv 5442 35
- Selection of special lift program versions 35
- Update programs 35
- Emotron dsv 5445 5444 36
- Adr parameter fu control remarks tudy x tudz 37
- Emotron dsv 5445 5444 37
- Overview parameters and variables 37
- Page 37 37
- Parameters and variables list 37
- Emotron dsv 5445 5444 38
- Page 38 38
- Adr variable in fu control remarks tudy x tudz 39
- Emotron dsv 5445 5444 39
- Linear ramp normalst linear section of the ramp during emergency fixed in the factory 39
- Max acc of vi linear section of the ramp during inspection mode fixed in the factory 39
- Page 39 39
- Emotron dsv 5445 5444 40
- Page 40 40
- Adr variable in fu control remarks tudy x tudz 41
- Emotron dsv 5445 5444 41
- Page 41 41
- Adr variable in fu control remarks tudy x tudz 42
- Emotron dsv 5445 5444 42
- Page 42 42
- Adr variable in fu control remarks tudy x tudz 43
- Emotron dsv 5445 5444 43
- Important the parameter t for asynchronous gearless motors under tudzxxn is twice as high as shown in the commissioning table for synchronous gearless motors t is constant and f0 specifies the type of motor because of this you must not change f0 randomly don t change t f0 43
- Page 43 43
- Adjustment of parameters f0 and t dependent upon the installed motor 44
- Emotron dsv 5445 5444 44
- Explanations of parameters 44
- F0 rotor flux 44
- Page 44 44
- Rotor flux f0 is responsible for the no load current field of an asynchronous motor we recommend the use of the values in the tables and or the project related settings if the flux is too large the motor heats up unnecessarily while if the flux is too small the starting torque is reduced the flux serves the coding of the motor in the case of synchronous motors do not change the setting under any circumstances one sets the maximum necessary current is set with f0 in encoder free mode the values are then normally 4 digit in this case 44
- T rotor time constant 44
- The above named values in the tables for f0 and t apply only to asynchronous motors with gearbox tudyxxn or tudxxxn firmware value t is doubled for tudzxxn firmware using for example asynchronous gearless note tud version is written on dsv typeplate all gearless asynchronous are preset the values can deviate from the above mentioned table only the values set in the factory are valid for synchronous motors they may not be altered since this removes the winch type code in the converter see details also chapter operation of synchronous gearless motors 44
- The rotor time constant t is responsible for the motor torque rotor it is dependent upon the motor cos ϕ if cos ϕ is poor then t is also small if the value of t is too large torque losses occur values that are too small lead to oscillations in the acceleration range use the values in the table and or any preset project values the exact value for the motor specific parameter t can also be obtained from the motor manufacturer attention the double table value must be entered for asynchronous gearless new motor line e g klose 18 kw has t 600 at f0 500 44
- Emotron dsv 5445 5444 45
- Formula to estimate the start values for f0 and t 45
- Motor characteristics 45
- Optimisation of parameters f0 and t 45
- Emotron dsv 5445 5444 46
- Parameters and variables of the speed and position controller 46
- Remarks on parameter overview normal winch 40mhz devices 46
- Emotron dsv 5445 5444 47
- Pointed arch drive 47
- Emotron dsv 5445 5444 48
- Tips tricks and troubleshooting 49
- Emotron dsv 5445 5444 51
- Error check list 51
- Page 51 51
- Emotron dsv 5445 5444 52
- Error messages 52
- Page 52 52
- Emotron dsv 5445 5444 53
- Fault handling for automatic reset 53
- Inspect interface messages 53
- Operating messages 53
- Page 53 53
- The recommended default settings of 0e58 no reset on error is 20 that means all faults will be reset automatically except bit 2 encoder error and bit 4 program halt so the value for 0e58 is generated by adding the value of bit 2 and bit 4 4 16 20 53
- Digital input output assignment list analogue beringer process 54
- Emotron dsv 5445 5444 54
- Hydraulic lifts epm ecd alpha synchronous gearless 54
- Hydraulic lifts with dsv 544 lift analogue beringer process 54
- Data setting via internal or external fu control 55
- Emotron dsv 5445 5444 55
- Setting the data via emosoftlift 55
- Table of parameters and variables analogue beringer process 55
- Emotron dsv 5445 5444 56
- Epm ecd 100 300 500 lift gears from alpha getriebebau gmbh 56
- Sub d connector assignment for resolver interface 15 pole sub d connector 56
- Sub d connector assignment on the option card resolver interface 9 pole sub d connector 56
- Emotron dsv 5445 5444 57
- First initialisation of epm ecd with resolver interface 57
- Hardware connection to epm ecd synchronous lift motor resolver 57
- Emotron dsv 5445 5444 58
- Execution of first initialisation 58
- Execution of first initialisation without manual resolver adjusting 58
- First initialisation with internal or external fu control 58
- First initialisation with pc laptop variable e5c auto rho search atb 58
- Emotron dsv 5445 5444 59
- First initialisation allocation of absolute value encoder and rotor 59
- Lift programs for synchronous gearless winches 59
- Operation of synchronous gearless motors with dsv 544 lift 59
- Synchronous winches with absolute encoder ssi option or second encoder atb 59
- Emotron dsv 5445 5444 60
- First initialisation with internal or external fu control 60
- Preparation of the first initialisation 60
- Starting the first initialisation 60
- Check first initialisation 61
- Emotron dsv 5445 5444 61
- Encoder atb option 61
- First initialisation with pc laptop terminal only for old programs or under firmware audz 61
- First initialisation with pc laptop variable e5c auto rho search atb 61
- Important addresses for ssi endat and 61
- Important addresses for ssi endat and 2nd encoder atb option 61
- Tips for first initialisation only ssi or sincos 61
- Emotron dsv 5445 5444 62
- Endat is a registered trade mark of the company dr johannes heidenhain gmbh 62
- Figure 72 shows the mini post connector 12 pole designated with type g in the table ecn 1313 as it is mounted on the connection side of the rotary encoder internally in the encoder figure 67 shows the miniature screwed connector 12 pole designated with type b in the table ern 1313 as it is used between the rotary encoder and the rotary encoder cable figure 68 shows the ip65 screwed connector 17 pole designated with type c in the table ern 1313 as it is used between the rotary encoder and the rotary encoder cable figure 69 shows the normal sub d 15 pole female designated with type g in the table ecn 1313 as it is mounted on the connection side e g of a frequency converter 62
- Option ssi endat 62
- Page 62 62
- The rotary encoder connection for ecn 1313 ern 113 ssi or endat and electrically compatible systems e g hengstler 2048 is 13 bit gray code with 17 pole angled connector on the motor side and a normal 15 pole sub d male 2 row on the converter side screen attached at both ends 62
- Emotron dsv 5445 5444 63
- Option 2nd encoder atb 63
- Page 63 63
- Synchronous gearless winches with 8 track encoder i e for dsv 5445 with option 2nd encoder atb currently always require the first initialisation described above 63
- The rotary encoder connection for heidenhain ern 1387 ern 1385 and electrically compatible systems with 17 pole angled connectors and 15 pole high density sub d male 3 row on the converter side screen attached at both ends 63
- Emotron dsv 5445 5444 64
- Overview of rotary encoder connection 64
- Emotron dsv 5445 5444 65
- Further processing of encoder signals with option x6 x7 optional available 65
- Option can dcp acp bus interface 65
- Options 65
- Connection sp5 of the böhnke partner control bp306 to dsv5445 5444 3 wire 66
- Emotron dsv 5445 5444 66
- Pin assignment on option card dcp acp bus interface 66
- Connector position xc can interface 67
- Emotron dsv 5445 5444 67
- Option it net 67
- Emotron dsv 5445 5444 68
- Special version of lift devices integrated contactors integrated reactance coil 68
- Dsv5445 plus circuit 69
- Emotron dsv 5445 5444 69
- Emergency evacuation using battery 70
- Emergency evacuation using ups device instead of 240 v battery 70
- Emotron dsv 5445 5444 70
- Option link circuit terminals for emergency evacuation and power recovery 70
- Accessories 71
- Circuit ups dsv 5445 emergency evacuation 71
- Emotron dsv 5445 5444 72
- Power recovery unit revcon series svc 72
- Appendix 73
- Dimensions and weight 73
- Dimensions and weight dsv 5445 plus 74
- Emotron dsv 5445 5444 74
- Dimensions and weight size 2 flat 75
- Emotron dsv 5445 5444 75
- Dimensions and weight of size 5 76
- Emotron dsv 5445 5444 76
- Addon filter size 5 77
- Emotron dsv 5445 5444 77
- Emotron dsv 5445 5444 78
- Emotron dsv 5445 5444 79
- Emotron dsv 5445 5444 80
- Sources for rotary encodes 80
- Emotron dsv 5445 5444 81
- Hotline note 81
- Tel 49 7025 101 29 42 fax 49 7025 5824 81
- Emotron dsv 5445 5444 82
- Technical data for enquiry order 82
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