Daikin EHYKOMB33AA3 [3/44] Table of contents

Daikin EHYKOMB33AA3 [3/44] Table of contents
Table of contents
Installation and operation manual
3
EHYKOMB33A
Daikin Altherma hybrid heat pump – gas boiler module
4P353067-1K – 2020.10
Table of contents
1 About the product 3
2 About the documentation 4
2.1 About this document.................................................................. 4
3 General safety precautions 4
3.1 About the documentation .......................................................... 4
3.1.1 Meaning of warnings and symbols.............................. 4
3.2 For the installer.......................................................................... 5
3.2.1 General ....................................................................... 5
3.2.2 Installation site ............................................................ 5
3.2.3 Water .......................................................................... 6
3.2.4 Electrical ..................................................................... 6
3.2.5 Gas ............................................................................. 7
3.2.6 Gas exhaust................................................................ 7
3.2.7 Local legislation .......................................................... 7
4 About the box 8
4.1 Gas boiler .................................................................................. 8
4.1.1 To unpack the gas boiler............................................. 8
4.1.2 To remove the accessories from the gas boiler.......... 8
5 About the units and options 9
5.1 Identification .............................................................................. 9
5.1.1 Identification label: Gas boiler..................................... 9
5.2 Combining units and options ..................................................... 9
5.2.1 Possible options for the gas boiler.............................. 9
6 Preparation 11
6.1 Preparing the gas boiler installation .......................................... 11
7 Installation 12
7.1 Opening the units ...................................................................... 12
7.1.1 To open the gas boiler ................................................ 12
7.1.2 To open the switch box cover of the gas boiler........... 12
7.2 Mounting the gas boiler ............................................................. 12
7.2.1 To install the gas boiler............................................... 12
7.2.2 To install the condensate trap..................................... 13
7.3 Condensate pipe work............................................................... 13
7.3.1 Internal connections.................................................... 13
7.3.2 External connections................................................... 14
7.4 Connecting water piping............................................................ 14
7.4.1 Connecting the water piping of the gas boiler............. 14
7.5 Connecting the electrical wiring................................................. 15
7.5.1 To connect the main power supply of the gas boiler... 15
7.5.2 To connect the communication cable between gas
boiler and indoor unit .................................................. 15
7.6 Connecting the gas piping......................................................... 16
7.6.1 To connect the gas pipe.............................................. 16
7.7 Connecting the boiler to the flue gas system ............................ 17
7.7.1 To change the gas boiler to 80/125 concentric
connection................................................................... 17
7.7.2 To change the 60/100 concentric connection to a
dual pipe connection ................................................... 17
7.7.3 Calculate the total piping length.................................. 18
7.7.4 Appliance categories and pipe lengths ....................... 18
7.7.5 Applicable materials.................................................... 20
7.7.6 Flue pipe position........................................................ 21
7.7.7 Insulation of the gas exhaust and air intake................ 21
7.7.8 Fitting a horizontal flue system ................................... 21
7.7.9 Fitting a vertical flue system........................................ 22
7.7.10 Plume management kit ............................................... 22
7.7.11 Flues in voids .............................................................. 22
7.7.12 Flue gas materials (C63) available on the market ...... 22
7.7.13 About securing the flue system................................... 23
7.8 Finishing the gas boiler installation ........................................... 24
7.8.1 To close the gas boiler................................................ 24
7.8.2 To install the cover plate.............................................. 25
8 Configuration 25
8.1 Gas boiler ................................................................................... 25
8.1.1 Overview: Configuration............................................... 25
8.1.2 Basic configuration....................................................... 25
9 Operation 30
9.1 Overview: Operation................................................................... 30
9.2 Heating ....................................................................................... 30
9.3 Domestic hot water..................................................................... 30
9.4 Operation modes........................................................................ 30
10 Commissioning 31
10.1 To perform a gas pressure test .................................................. 31
10.2 To perform a test run on the gas boiler ...................................... 32
11 Maintenance and service 32
11.1 Maintenance safety precautions................................................. 32
11.1.1 Opening the gas boiler................................................. 32
11.2 To disassemble the gas boiler.................................................... 32
11.3 To clean the inside of the gas boiler........................................... 34
11.4 To assemble the gas boiler ........................................................ 34
12 Troubleshooting 35
12.1 General guidelines ..................................................................... 35
12.2 Precautions when troubleshooting ............................................. 35
12.3 Solving problems based on symptoms....................................... 35
12.3.1 Symptom: The burner does NOT ignite ....................... 35
12.3.2 Symptom: The burner ignites noisily............................ 35
12.3.3 Symptom: The burner resonates ................................. 35
12.3.4 Symptom: No space heating by the gas boiler ............ 35
12.3.5 Symptom: The power is reduced ................................. 35
12.3.6 Symptom: Space heating does NOT reach the
temperature.................................................................. 36
12.3.7 Symptom: No domestic hot water ................................ 36
12.3.8 Symptom: Hot water does NOT reach the
temperature (no tank installed) .................................... 36
12.4 Solving problems based on error codes..................................... 36
12.4.1 Error codes: Overview ................................................. 36
13 Glossary 36
14 Technical data 38
14.1 Components ............................................................................... 38
14.1.1 Components: Gas boiler .............................................. 38
14.2 Wiring diagram ........................................................................... 39
14.2.1 Wiring diagram: Gas boiler .......................................... 39
14.3 Technical specifications ............................................................. 39
14.3.1 Technical specifications: Gas boiler............................. 39
1 About the product
Especially for UK:
The Benchmark Scheme
Benchmark places responsibilities on both manufacturers and
installers. The purpose is to ensure that customers are provided with
the correct equipment for their needs, that it is installed,
commissioned and serviced in accordance with the manufacturer’s
instructions by competent persons and that it meets the
requirements of the appropriate Building Regulations. The
Benchmark Checklist can be used to demonstrate compliance with
Building Regulations and should be provided to the customer for
future reference.

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