![Kawasaki NINJA ZX-12R (2002-2004) [11/613] General information](/img/pdf.png)
Kawasaki NINJA ZX-12R (2002-2004) [11/613] General information
![Kawasaki NINJA ZX-12R (2002-2004) [11/613] General information](/views2/1121158/page11/bgb.png)
GENERAL INFORMATION 1-1
1
General Information
Table of Contents
Before Servicing ..................................................................................................................... 1-2
Model Identification................................................................................................................. 1-5
General Specifications............................................................................................................ 1-6
Technical Information – KAWASAKI LOW EXHAUST EMISSION SYSTEM ......................... 1-9
Technical Information – Monocoque Frame ........................................................................... 1-12
Technical Information – Spark Plug ........................................................................................ 1-13
Technical Information – Immobilizer System (ZX1200-B3)..................................................... 1-14
Torque and Locking Agent...................................................................................................... 1-17
Special Tools and Sealant ...................................................................................................... 1-22
Cable, Wire, and Hose Routing (ZX1200-B1/B2)................................................................... 1-29
Cable, Wire, and Hose Routing (ZX1200-B3) ........................................................................ 1-46
Unit Conversion Table ............................................................................................................ 1-60
Содержание
- Tables 1
- Quick reference guide 3
- Motorcycle service manual 5
- Ninja zx 12r 5
- List of abbreviations 6
- Read owner s manual before operating 6
- Emission control information 7
- The phrase remove or render inoperative any device or element of design has been generally interpreted as follows 1 tampering does not include the temporary removal or rendering inoperative of de vices or elements of design in order to perform maintenance 2 tampering could include a maladjustment of vehicle components such that the emission standards are ex ceeded b use of replacement parts or accessories which adversely affect the performance or durability of the motorcycle c addition of components or accessories that result in the vehicle exceeding the stan dards d permanently removing disconnecting or rendering inoperative any component or element of design of the emission control systems 7
- Tampering with noise control system prohibited 8
- Foreword 9
- How to use this manual 9
- General information 11
- General information 1 1 11
- Table of contents 11
- 2 general information 12
- Before servicing 12
- Especially note the following 12
- Before servicing 13
- General information 1 3 13
- 4 general information 14
- Before servicing 14
- General information 1 5 15
- Model identification 15
- 6 general information 16
- General specifications 16
- General information 1 7 17
- General specifications 17
- 8 general information 18
- General specifications 18
- General information 1 9 19
- Honeycomb type catalytic converter 19
- Technical information kawasaki low exhaust emission system 19
- 10 general information 20
- Exhaust system zx1200 b1 b2 20
- Technical information kawasaki low exhaust emission system 20
- Exhaust system zx1200 b3 21
- General information 1 11 21
- Technical information kawasaki low exhaust emission system 21
- 12 general information 22
- Technical information monocoque frame 22
- Caution 23
- General information 1 13 23
- Technical information spark plug 23
- 14 general information 24
- Overview 24
- Related parts and function 24
- Technical information immobilizer system zx1200 b3 24
- General information 1 15 25
- Technical information immobilizer system zx1200 b3 25
- 16 general information 26
- Sequence of operation 26
- Technical information immobilizer system zx1200 b3 26
- Basic torque for general fasteners 27
- General information 1 17 27
- Torque and locking agent 27
- 18 general information 28
- Torque and locking agent 28
- General information 1 19 29
- Torque and locking agent 29
- 20 general information 30
- Torque and locking agent 30
- General information 1 21 31
- Torque and locking agent 31
- 22 general information 32
- Special tools and sealant 32
- General information 1 23 33
- Special tools and sealant 33
- 24 general information 34
- Special tools and sealant 34
- General information 1 25 35
- Special tools and sealant 35
- 26 general information 36
- Special tools and sealant 36
- General information 1 27 37
- Special tools and sealant 37
- 28 general information 38
- Special tools and sealant 38
- Cable wire and hose routing zx1200 b3 57
- General information 1 47 57
- Cable wire and hose routing zx1200 b3 59
- General information 1 49 59
- Cable wire and hose routing zx1200 b3 61
- General information 1 51 61
- Cable wire and hose routing zx1200 b3 63
- General information 1 53 63
- Cable wire and hose routing zx1200 b3 65
- General information 1 55 65
- Cable wire and hose routing zx1200 b3 67
- General information 1 57 67
- Cable wire and hose routing zx1200 b3 69
- General information 1 59 69
- 60 general information 70
- Prefixes for units 70
- Unit conversion table 70
- Units of force 70
- Units of length 70
- Units of mass 70
- Units of power 70
- Units of pressure 70
- Units of speed 70
- Units of temperature 70
- Units of torque 70
- Units of volume 70
- Periodic maintenance 71
- Periodic maintenance 2 1 71
- Table of contents 71
- Periodic maintenance 2 3 73
- Periodic maintenance chart 73
- 4 periodic maintenance 74
- Specifications 74
- Periodic maintenance 2 5 75
- Specifications 75
- 6 periodic maintenance 76
- Fuel system dfi 76
- Periodic maintenance procedures 76
- Periodic maintenance 2 7 77
- Periodic maintenance procedures 77
- Throttle grip free play 77
- 8 periodic maintenance 78
- Idle speed 78
- Periodic maintenance procedures 78
- Warning 78
- Engine vacuum 79
- Periodic maintenance 2 9 79
- Periodic maintenance procedures 79
- 10 periodic maintenance 80
- Periodic maintenance procedures 80
- Engine vacuum 81
- Periodic maintenance 2 11 81
- Periodic maintenance procedures 81
- 12 periodic maintenance 82
- Main throttle sensor output voltage 82
- Periodic maintenance procedures 82
- Periodic maintenance 2 13 83
- Periodic maintenance procedures 83
- Warning 83
- 14 periodic maintenance 84
- Periodic maintenance procedures 84
- Cooling system 85
- Periodic maintenance 2 15 85
- Periodic maintenance procedures 85
- Warning 85
- 16 periodic maintenance 86
- Periodic maintenance procedures 86
- Engine top end 87
- Periodic maintenance 2 17 87
- Periodic maintenance procedures 87
- Water and coolant mixture ratio recommended 87
- 18 periodic maintenance 88
- Periodic maintenance procedures 88
- Valve clearance 88
- Periodic maintenance 2 19 89
- Periodic maintenance procedures 89
- 20 periodic maintenance 90
- Inlet valve clearance adjustment chart 90
- Periodic maintenance procedures 90
- Exhaust valve clearance adjustment chart 91
- Periodic maintenance 2 21 91
- Periodic maintenance procedures 91
- 22 periodic maintenance 92
- Clutch 92
- Clutch lever free play 92
- Periodic maintenance procedures 92
- Warning 92
- Engine lubrication system 93
- Engine oil 93
- Periodic maintenance 2 23 93
- Periodic maintenance procedures 93
- 24 periodic maintenance 94
- Periodic maintenance procedures 94
- Tread depth 94
- Warning 94
- Wheels tires 94
- Chain slack 95
- Final drive 95
- Periodic maintenance 2 25 95
- Periodic maintenance procedures 95
- Warning 95
- 26 periodic maintenance 96
- Periodic maintenance procedures 96
- Warning 96
- Drive chain 20 link length 97
- Periodic maintenance 2 27 97
- Periodic maintenance procedures 97
- Rollers distance 97
- Warning 97
- 28 periodic maintenance 98
- Brakes 98
- Periodic maintenance procedures 98
- Periodic maintenance 2 29 99
- Periodic maintenance procedures 99
- Recommended disc brake fluid 99
- Warning 99
- 30 periodic maintenance 100
- Pad lining thickness 100
- Periodic maintenance procedures 100
- Brake light timing 101
- Brake master cylinder cup and dust seal replace 101
- Caliper piston dust seal replace 101
- Caution 101
- Front brake light switch inspection 101
- Pad lining thickness 101
- Periodic maintenance 2 31 101
- Periodic maintenance procedures 101
- Rear brake light switch inspection adjustment 101
- Rear brake pad wear inspection 101
- 32 periodic maintenance 102
- Periodic maintenance procedures 102
- Suspension 102
- Periodic maintenance 2 33 103
- Periodic maintenance procedures 103
- 34 periodic maintenance 104
- Fork oil 104
- Periodic maintenance procedures 104
- Oil level fully compressed without spring 105
- Periodic maintenance 2 35 105
- Periodic maintenance procedures 105
- 36 periodic maintenance 106
- Periodic maintenance procedures 106
- Periodic maintenance 2 37 107
- Periodic maintenance procedures 107
- 38 periodic maintenance 108
- Periodic maintenance procedures 108
- Fork oil 109
- Periodic maintenance 2 39 109
- Periodic maintenance procedures 109
- 40 periodic maintenance 110
- Oil level fully compressed without spring 110
- Periodic maintenance procedures 110
- Periodic maintenance 2 41 111
- Periodic maintenance procedures 111
- 42 periodic maintenance 112
- Front fork oil leak inspection 112
- Periodic maintenance procedures 112
- Rear shock absorber oil leak inspection 112
- Swingarm pivot lubrication 112
- Periodic maintenance 2 43 113
- Periodic maintenance procedures 113
- Steering 113
- 44 periodic maintenance 114
- Periodic maintenance procedures 114
- Electrical system 115
- General lubrication 115
- Periodic maintenance 2 45 115
- Periodic maintenance procedures 115
- 46 periodic maintenance 116
- Periodic maintenance procedures 116
- Nut bolt and fastener tightness 117
- Periodic maintenance 2 47 117
- Periodic maintenance procedures 117
- Fuel system dfi 119
- Fuel system dfi 3 1 119
- Table of contents 119
- 2 fuel system dfi 120
- Exploded view 121
- Fuel system dfi 3 3 121
- 4 fuel system dfi 122
- Exploded view 122
- Exploded view 123
- Fuel system dfi 3 5 123
- Exploded view 125
- Fuel system dfi 3 7 125
- Exploded view 127
- Fuel system dfi 3 9 127
- Exploded view 129
- Fuel system dfi 3 11 129
- 12 fuel system dfi 130
- Specifications 130
- Fuel system dfi 3 13 131
- Specifications 131
- 14 fuel system dfi 132
- Specifications 132
- Cable installation 133
- Cable lubrication 133
- Free play adjustment 133
- Free play inspection 133
- Fuel system dfi 3 15 133
- Throttle grip and cables 133
- Warning 133
- 16 fuel system dfi 134
- Cable lubrication 134
- Choke cable 134
- Choke cable free play 134
- Choke cable installation 134
- Free play adjustment 134
- Free play inspection 134
- Warning 134
- Caution 135
- Fuel system dfi 3 17 135
- Idle speed inspection 135
- Synchronization adjustment 135
- Synchronization inspection 135
- Throttle body assy 135
- Throttle body assy removal 135
- Throttle bore cleaning 135
- Warning 135
- 18 fuel system dfi 136
- Throttle body assy 136
- Warning 136
- Fuel system dfi 3 19 137
- Throttle body assy 137
- Warning 137
- 20 fuel system dfi 138
- Throttle body assy 138
- Warning 138
- Fuel system dfi 3 21 139
- Throttle body assy 139
- Warning 139
- 22 fuel system dfi 140
- Caution 140
- Throttle body assy 140
- Throttle body assy disassembly zx1200 b1 b2 140
- Fuel system dfi 3 23 141
- Throttle body assy 141
- 24 fuel system dfi 142
- Throttle body assy 142
- Fuel system dfi 3 25 143
- Throttle body assy 143
- 26 fuel system dfi 144
- Air cleaner element cleaning and inspection 144
- Air line 144
- Caution 144
- Element installation 144
- Element removal 144
- Oil draining 144
- Warning 144
- Air inlet duct installation 145
- Air inlet duct removal 145
- Air line 145
- Front duct removal installation 145
- Fuel system dfi 3 27 145
- 28 fuel system dfi 146
- Caution 146
- Fuel tank 146
- Fuel tank removal 146
- Warning 146
- Fuel system dfi 3 29 147
- Fuel tank 147
- Warning 147
- 30 fuel system dfi 148
- Fuel tank 148
- Fuel system dfi 3 31 149
- Fuel tank 149
- Fuel tank cleaning 149
- Warning 149
- Dfi system 151
- Fuel system dfi 3 33 151
- 34 fuel system dfi 152
- Dfi system 152
- Terminal numbers of ecu connectors 152
- Dfi system 153
- Fuel system dfi 3 35 153
- Dfi system 155
- Fuel system dfi 3 37 155
- 38 fuel system dfi 156
- Dfi system 156
- Terminal numbers of ecu connectors 156
- Dfi system 157
- Fuel system dfi 3 39 157
- 40 fuel system dfi 158
- Dfi servicing precautions 158
- Dfi servicing precautions 159
- Fuel system dfi 3 41 159
- 42 fuel system dfi 160
- Outline 160
- Troubleshooting the dfi system 160
- Fuel system dfi 3 43 161
- Troubleshooting the dfi system 161
- 44 fuel system dfi 162
- Troubleshooting the dfi system 162
- Fuel system dfi 3 45 163
- Troubleshooting the dfi system 163
- 46 fuel system dfi 164
- Dfi diagnosis flow chart 164
- Inquiries to rider 164
- Troubleshooting the dfi system 164
- Fuel system dfi 3 47 165
- Sample diagnosis sheet 165
- Troubleshooting the dfi system 165
- 48 fuel system dfi 166
- Troubleshooting the dfi system 166
- Dfi system troubleshooting guide 167
- Engine doesn t start starting difficulty 167
- Fuel system dfi 3 49 167
- 50 fuel system dfi 168
- Dfi system troubleshooting guide 168
- Dfi system troubleshooting guide 169
- Fuel system dfi 3 51 169
- Poor running at low speed 169
- 52 fuel system dfi 170
- Dfi system troubleshooting guide 170
- Dfi system troubleshooting guide 171
- Fuel system dfi 3 53 171
- 54 fuel system dfi 172
- Dfi system troubleshooting guide 172
- Dfi system troubleshooting guide 173
- Fuel system dfi 3 55 173
- Poor running or no power at high speed 173
- 56 fuel system dfi 174
- Dfi system troubleshooting guide 174
- Dfi system troubleshooting guide 175
- Fuel system dfi 3 57 175
- 58 fuel system dfi 176
- Self diagnosis 176
- Self diagnosis function 176
- Self diagnosis outline 176
- Fuel system dfi 3 59 177
- Self diagnosis 177
- Self diagnosis procedures 177
- Fuel system dfi 3 61 179
- How to read service codes 179
- Self diagnosis 179
- 62 fuel system dfi 180
- How to erase service codes 180
- Self diagnosis 180
- Fuel system dfi 3 63 181
- Self diagnosis 181
- 64 fuel system dfi 182
- Backups 182
- Self diagnosis 182
- Fuel system dfi 3 65 183
- Self diagnosis 183
- 66 fuel system dfi 184
- Self diagnosis 184
- Fuel system dfi 3 67 185
- Throttle sensor input voltage 185
- Throttle sensor service code 11 zx1200 b1 b2 185
- 68 fuel system dfi 186
- Idle speed 186
- Output voltage inspection 186
- Throttle sensor input voltage 186
- Throttle sensor output voltage 186
- Throttle sensor service code 11 zx1200 b1 b2 186
- Fuel system dfi 3 69 187
- Throttle sensor output voltage 187
- Throttle sensor service code 11 zx1200 b1 b2 187
- 70 fuel system dfi 188
- Throttle sensor resistance 188
- Throttle sensor service code 11 zx1200 b1 b2 188
- Fuel system dfi 3 71 189
- Throttle sensor service code 11 zx1200 b1 b2 189
- 72 fuel system dfi 190
- Main throttle sensor input voltage 190
- Main throttle sensor service code 11 zx1200 b3 190
- Wiring connection 190
- Fuel system dfi 3 73 191
- Idle speed 191
- Main throttle sensor output voltage 191
- Main throttle sensor service code 11 zx1200 b3 191
- Output voltage inspection 191
- Wiring connection 191
- 74 fuel system dfi 192
- Main throttle sensor resistance 192
- Main throttle sensor service code 11 zx1200 b3 192
- Resistance inspection 192
- Caution 193
- Fuel system dfi 3 75 193
- Inlet air pressure sensor service code 12 193
- Removal 193
- 76 fuel system dfi 194
- Inlet air pressure sensor input voltage 194
- Inlet air pressure sensor service code 12 194
- Fuel system dfi 3 77 195
- Inlet air pressure sensor input voltage 195
- Inlet air pressure sensor output voltage 195
- Inlet air pressure sensor service code 12 195
- 78 fuel system dfi 196
- Inlet air pressure sensor output voltage 196
- Inlet air pressure sensor service code 12 196
- Zx1200 b1 b2 196
- Digital volt meter connections 197
- Fuel system dfi 3 79 197
- Inlet air pressure sensor service code 12 197
- 80 fuel system dfi 198
- Inlet air pressure sensor service code 12 198
- Fuel system dfi 3 81 199
- Inlet air temperature sensor output voltage 199
- Inlet air temperature sensor service code 13 199
- 82 fuel system dfi 200
- Inlet air temperature sensor resistance 200
- Inlet air temperature sensor service code 13 200
- Fuel system dfi 3 83 201
- Inlet air temperature sensor service code 13 201
- Zx1200 b1 b2 201
- Zx1200 b3 201
- 84 fuel system dfi 202
- Water temperature sensor service code 14 202
- Fuel system dfi 3 85 203
- Water temperature sensor output voltage 203
- Water temperature sensor service code 14 203
- 86 fuel system dfi 204
- Sensor resistance inspection 204
- Water temperature sensor service code 14 204
- Zx1200 b3 204
- Atmospheric pressure sensor input voltage 205
- Atmospheric pressure sensor service code 15 205
- Fuel system dfi 3 87 205
- 88 fuel system dfi 206
- Atmospheric pressure sensor input voltage 206
- Atmospheric pressure sensor service code 15 206
- Output voltage inspection 206
- Atmospheric pressure sensor output voltage 207
- Atmospheric pressure sensor service code 15 207
- Fuel system dfi 3 89 207
- 90 fuel system dfi 208
- Atmospheric pressure sensor service code 15 208
- Zx1200 b1 b2 208
- Zx1200 b3 208
- Atmospheric pressure altitude relationship 209
- Atmospheric pressure sensor service code 15 209
- Fuel system dfi 3 91 209
- 92 fuel system dfi 210
- Crankshaft sensor service code 21 210
- Crankshaft sensor service code 21 211
- Fuel system dfi 3 93 211
- Zx1200 b3 211
- 94 fuel system dfi 212
- Camshaft position sensor service code 23 212
- Camshaft position sensor service code 23 213
- Fuel system dfi 3 95 213
- Zx1200 b3 213
- 96 fuel system dfi 214
- Speed sensor service code 24 214
- Fuel system dfi 3 97 215
- Speed sensor service code 24 215
- Zx1200 b1 b2 215
- Zx1200 b3 215
- 98 fuel system dfi 216
- Gear position switch service code 25 216
- Fuel system dfi 3 99 217
- Gear position switch input voltage connections to ecu zx1200 b1 217
- Gear position switch service code 25 217
- Input voltage at ecu except gear position 217
- Input voltage at ecu respective gear position 217
- Zx1200 b3 217
- 100 fuel system dfi 218
- Gear position switch input voltage connection to ecu 218
- Gear position switch service code 25 218
- Input voltage at gear position switch connector except gear pos 218
- Input voltage at gear position switch connector respective gear 218
- Fuel system dfi 3 101 219
- Gear position switch service code 25 219
- Zx1200 b1 b2 219
- 102 fuel system dfi 220
- Gear position switch service code 25 220
- Zx1200 b3 220
- Caution 221
- Fuel system dfi 3 103 221
- Removal 221
- Vehicle down sensor service code 31 221
- 104 fuel system dfi 222
- Vehicle down sensor service code 31 222
- Warning 222
- Fuel system dfi 3 105 223
- Vehicle down sensor output voltage 223
- Vehicle down sensor power source voltage 223
- Vehicle down sensor service code 31 223
- 106 fuel system dfi 224
- Vehicle down sensor service code 31 224
- Zx1200 b1 b2 224
- Fuel system dfi 3 107 225
- Vehicle down sensor service code 31 225
- Zx1200 b3 225
- 108 fuel system dfi 226
- Subthrottle sensor input voltage 226
- Subthrottle sensor service code 32 zx1200 b3 226
- Wiring connection 226
- Fuel system dfi 3 109 227
- Main throttle sensor output voltage 227
- Output voltage inspection 227
- Subthrottle sensor service code 32 zx1200 b3 227
- Wiring connection 227
- 110 fuel system dfi 228
- Resistance inspection 228
- Subthrottle sensor service code 32 zx1200 b3 228
- Throttle sensor resistance 228
- Amplifier input voltage 229
- Antenna resistance 229
- Fuel system dfi 3 111 229
- Immobilizer amplifier service code 35 zx1200 b3 229
- Input voltage 229
- 112 fuel system dfi 230
- Blank key detection service code 36 zx1200 b3 230
- Fuel injectors 1 2 3 4 service code 41 42 43 44 231
- Fuel system dfi 3 113 231
- Injector power source voltage at ecu 231
- 114 fuel system dfi 232
- Fuel injectors 1 2 3 4 service code 41 42 43 44 232
- Injector power source voltage at injector 232
- Fuel injectors 1 2 3 4 service code 41 42 43 44 233
- Fuel system dfi 3 115 233
- Injector output voltage at ecu 233
- Output voltage inspection 233
- 116 fuel system dfi 234
- Fuel injectors 1 2 3 4 service code 41 42 43 44 234
- Injector output voltage at injector 234
- Fuel injectors 1 2 3 4 service code 41 42 43 44 235
- Fuel system dfi 3 117 235
- 118 fuel system dfi 236
- Caution 236
- Fuel injectors 1 2 3 4 service code 41 42 43 44 236
- Injector resistance 236
- Injector resistance inspection 236
- Injector unit test 236
- Fuel injectors 1 2 3 4 service code 41 42 43 44 237
- Fuel line maximum pressure 237
- Fuel system dfi 3 119 237
- 120 fuel system dfi 238
- Fuel injectors 1 2 3 4 service code 41 42 43 44 238
- Zx1200 b1 b2 238
- Fuel injectors 1 2 3 4 service code 41 42 43 44 239
- Fuel system dfi 3 121 239
- Zx1200 b3 239
- 122 fuel system dfi 240
- Fuel pump relay operating voltage at ecu 240
- Fuel pump relay service code 45 46 240
- Fuel pump relay operating voltage at relay connector 241
- Fuel pump relay service code 45 46 241
- Fuel system dfi 3 123 241
- 124 fuel system dfi 242
- Fuel pump relay power source voltage 242
- Fuel pump relay service code 45 46 242
- Relay power source voltage 242
- Fuel pump relay service code 45 46 243
- Fuel system dfi 3 125 243
- 126 fuel system dfi 244
- Fuel pump relay service code 45 46 244
- Zx1200 b3 244
- Fuel system dfi 3 127 245
- Stick coils 1 2 3 4 service code 51 52 53 54 245
- 128 fuel system dfi 246
- Stick coil input voltage at ecu 246
- Stick coils 1 2 3 4 service code 51 52 53 54 246
- Fuel system dfi 3 129 247
- Stick coils 1 2 3 4 service code 51 52 53 54 247
- Zx1200 b1 b2 247
- 130 fuel system dfi 248
- Stick coils 1 2 3 4 service code 51 52 53 54 248
- Zx1200 b3 248
- Fuel system dfi 3 131 249
- Subthrottle valve actuator resistance 249
- Subthrottle valve actuator service code 62 zx1200 b3 249
- 132 fuel system dfi 250
- Input voltage at actuator 250
- Subthrottle valve actuator input voltage 250
- Subthrottle valve actuator service code 62 zx1200 b3 250
- Caution 251
- Ecu installation 251
- Ecu power supply inspection 251
- Ecu removal 251
- Fuel system dfi 3 133 251
- 134 fuel system dfi 252
- Ecu grounding inspection 252
- Zx1200 b1 b2 252
- Zx1200 b3 252
- Ecu power source inspection 253
- Fuel system dfi 3 135 253
- 136 fuel system dfi 254
- Ecu power source circuit zx1200 b1 b2 254
- Zx1200 b3 254
- Caution 255
- Dfi power source 255
- Ecu fuse inspection 255
- Ecu fuse installation 255
- Ecu fuse removal 255
- Ecu main relay inspection 255
- Ecu main relay removal 255
- Fuel system dfi 3 137 255
- Testing relay 255
- Fi indicator led light 257
- Fi indicator led light check 257
- Fuel system dfi 3 139 257
- Led light inspection 257
- Zx1200 b1 b2 257
- 140 fuel system dfi 258
- Fi indicator led light 258
- Zx1200 b3 258
- Fuel line 259
- Fuel pressure 259
- Fuel system dfi 3 141 259
- Warning 259
- 142 fuel system dfi 260
- Fuel line 260
- Warning 260
- Amount of fuel flow 261
- Fuel line 261
- Fuel system dfi 3 143 261
- Warning 261
- 144 fuel system dfi 262
- In tank fuel pump 262
- Warning 262
- Fuel system dfi 3 145 263
- In tank fuel pump 263
- Warning 263
- 146 fuel system dfi 264
- In tank fuel pump 264
- Pump operating voltage at pump 264
- Fuel system dfi 3 147 265
- In tank fuel pump 265
- Zx1200 b1 b2 265
- 148 fuel system dfi 266
- In tank fuel pump 266
- Zx1200 b3 266
- Caution 267
- Evaporative emission control system 267
- Fuel system dfi 3 149 267
- Hose inspection 267
- Parts removal installation 267
- Separator inspection 267
- Warning 267
- 150 fuel system dfi 268
- Evaporative emission control system 268
- Warning 268
- Cooling system 269
- Cooling system 4 1 269
- Table of contents 269
- 2 cooling system 270
- Exploded view 270
- Cooling system 4 3 271
- Specifications 271
- 4 cooling system 272
- Coolant flow chart 272
- Coolant flow chart 273
- Cooling system 4 5 273
- 6 cooling system 274
- Coolant 274
- Coolant 275
- Cooling system 4 7 275
- 8 cooling system 276
- Water pump 276
- Cooling system 4 9 277
- Water pump 277
- Water pump impeller disassembly assembly 277
- Water pump inspection 277
- Water pump installation 277
- 10 cooling system 278
- Caution 278
- Water pump 278
- Water pump housing assembly 278
- Water pump housing disassembly 278
- Water pump impeller inspection 278
- Cooling system 4 11 279
- Mechanical seal inspection 279
- Water pump 279
- 12 cooling system 280
- Radiator and radiator fan removal 280
- Radiator radiator fan 280
- Warning 280
- Caution 281
- Cooling system 4 13 281
- Radiator and radiator fan installation 281
- Radiator inspection 281
- Radiator radiator fan 281
- 14 cooling system 282
- Radiator cap relief pressure 282
- Radiator radiator fan 282
- Cooling system 4 15 283
- Thermostat 283
- 16 cooling system 284
- Thermostat 284
- Thermostat valve opening temperature 284
- Cooling system 4 17 285
- Hose and pipes 285
- 18 cooling system 286
- Caution 286
- Radiator fan switch water temperature sensor 286
- Radiator fan switch water temperature sensor inspection 286
- Radiator fan switch water temperature sensor installation 286
- Radiator fan switch water temperature sensor removal 286
- Engine top end 287
- Engine top end 5 1 287
- Table of contents 287
- 2 engine top end 288
- Exploded view 288
- Zx1200 b1 b2 288
- Engine top end 5 3 289
- Exploded view 289
- Zx1200 b3 289
- 4 engine top end 290
- Exploded view 290
- Engine top end 5 5 291
- Specifications 291
- 6 engine top end 292
- Specifications 292
- Engine top end 5 7 293
- Specifications 293
- 8 engine top end 294
- Air suction valve check 294
- Air suction valve installation 294
- Air suction valve removal 294
- Clean air system 294
- Clean air system 295
- Engine top end 5 9 295
- Vacuum switch valve closing pressure open close 295
- 10 engine top end 296
- Air switching valve installation zx1200 b3 296
- Air switching valve operation test zx1200 b3 296
- Air switching valve removal zx1200 b3 296
- Air switching valve unit test zx1200 b3 296
- Clean air system 296
- Clean air system hose inspection 296
- Cylinder head cover 297
- Engine top end 5 11 297
- 12 engine top end 298
- Cylinder head cover 298
- Camshaft chain tensioner 299
- Engine top end 5 13 299
- 14 engine top end 300
- Camshaft camshaft chain 300
- Camshaft camshaft chain 301
- Engine top end 5 15 301
- 16 engine top end 302
- Camshaft camshaft chain 302
- Camshaft journal camshaft cap clearance 302
- Camshaft journal diameter 302
- Cam height 303
- Cam wear 303
- Camshaft camshaft chain 303
- Camshaft chain removal 303
- Camshaft runout 303
- Engine top end 5 17 303
- 18 engine top end 304
- Cylinder compression 304
- Cylinder head 304
- Cylinder head 305
- Engine top end 5 19 305
- 20 engine top end 306
- Cylinder head 306
- Cylinder head 307
- Cylinder head warp 307
- Engine top end 5 21 307
- 22 engine top end 308
- Valves 308
- Engine top end 5 23 309
- Valve valve guide clearance wobble method 309
- Valves 309
- 24 engine top end 310
- Valve seating surface outside diameter 310
- Valve seating surface width 310
- Valves 310
- Engine top end 5 25 311
- Valves 311
- 26 engine top end 312
- Valves 312
- Engine top end 5 27 313
- Valves 313
- Cylinder pistons 315
- Engine top end 5 29 315
- 30 engine top end 316
- Caution 316
- Cylinder pistons 316
- Piston removal 316
- Cylinder pistons 317
- Engine top end 5 31 317
- 32 engine top end 318
- Cylinder inside diameter 318
- Cylinder pistons 318
- Piston diameter 318
- Piston ring groove clearance 318
- Piston ring groove width 318
- Cylinder pistons 319
- Engine top end 5 33 319
- Piston ring end gap 319
- Piston ring thickness 319
- 34 engine top end 320
- Throttle body holder 320
- Engine top end 5 35 321
- Muffler 321
- Muffler body removal 321
- Muffler installation 321
- Muffler removal 321
- Warning 321
- 36 engine top end 322
- Muffler 322
- Muffler body installation 322
- Clutch 323
- Clutch 6 1 323
- Table of contents 323
- 2 clutch 324
- Exploded view 324
- Clutch 6 3 325
- Specifications 325
- 4 clutch 326
- Clutch lever and cable 326
- Caution 327
- Clutch 6 5 327
- Clutch cover 327
- Clutch cover installation 327
- Clutch cover removal 327
- Warning 327
- 6 clutch 328
- Caution 328
- Clutch cover 328
- Clutch cover disassembly 328
- Release shaft installation 328
- Release shaft removal 328
- Clutch 6 7 329
- Clutch cover 329
- 8 clutch 330
- Clutch 330
- Clutch 331
- Clutch 6 9 331
- 10 clutch 332
- Clutch 332
- Clutch 333
- Clutch 6 11 333
- Clutch plate assembly length 333
- 12 clutch 334
- Clutch 334
- Clutch plate warp inspection 334
- Clutch plate wear damage inspection 334
- Clutch spring free length 334
- Clutch spring free length measurement 334
- Friction and steel plate warp 334
- Friction plate thickness 334
- Engine lubrication system 335
- Engine lubrication system 7 1 335
- Table of contents 335
- 2 engine lubrication system 336
- Exploded view 336
- Engine lubrication system 7 3 337
- Engine oil flow chart 337
- 4 engine lubrication system 338
- Specifications 338
- Engine lubrication system 7 5 339
- Engine oil and oil filter 339
- Warning 339
- 6 engine lubrication system 340
- Oil cooler 340
- Oil cooler installation 340
- Oil cooler removal 340
- Engine lubrication system 7 7 341
- Oil pan 341
- Warning 341
- 8 engine lubrication system 342
- Oil pan 342
- Engine lubrication system 7 9 343
- Oil pump oil pump drive gear and oil pressure relief valve 343
- 10 engine lubrication system 344
- Oil pressure relief valve inspection 344
- Oil pump drive gear installation 344
- Oil pump drive gear removal 344
- Oil pump oil pump drive gear and oil pressure relief valve 344
- Engine lubrication system 7 11 345
- Oil pump oil pump drive gear and oil pressure relief valve 345
- Warning 345
- 12 engine lubrication system 346
- Oil pressure 346
- Oil pressure measurement 346
- Warning 346
- Engine lubrication system 7 13 347
- Oil pressure switch 347
- Oil pressure switch installation 347
- Oil pressure switch removal 347
- Engine removal installation 349
- Engine removal installation 8 1 349
- Table of contents 349
- 2 engine removal installation 350
- Exploded view 350
- Caution 351
- Engine removal 351
- Engine removal installation 351
- Engine removal installation 8 3 351
- Warning 351
- 4 engine removal installation 352
- Engine removal installation 352
- Engine removal installation 353
- Engine removal installation 8 5 353
- 6 engine removal installation 354
- Engine removal installation 354
- Crankshaft transmission 355
- Crankshaft transmission 9 1 355
- Table of contents 355
- 2 crankshaft transmission 356
- Exploded view 356
- Crankshaft transmission 9 3 357
- Exploded view 357
- 4 crankshaft transmission 358
- Specifications 358
- Crankshaft transmission 9 5 359
- Specifications 359
- 6 crankshaft transmission 360
- Specifications 360
- Crankcase splitting 361
- Crankshaft transmission 9 7 361
- 8 crankshaft transmission 362
- Crankcase splitting 362
- Crankcase splitting 363
- Crankshaft transmission 9 9 363
- 10 crankshaft transmission 364
- Crankcase splitting 364
- Crankshaft and connecting rods 365
- Crankshaft transmission 9 11 365
- Warning 365
- 12 crankshaft transmission 366
- Caution 366
- Crankshaft and connecting rods 366
- Connecting rod bend 367
- Crankshaft and connecting rods 367
- Crankshaft transmission 9 13 367
- 14 crankshaft transmission 368
- Connecting rod big end bearing insert crankpin clearance 368
- Connecting rod big end side clearance 368
- Connecting rod twist 368
- Crankpin diameter 368
- Crankshaft and connecting rods 368
- Connecting rod big end bore diameter marks 369
- Crankpin diameter marks 369
- Crankshaft and connecting rods 369
- Crankshaft transmission 9 15 369
- 16 crankshaft transmission 370
- Crankshaft main bearing insert journal clearance 370
- Crankshaft main journal diameter 370
- Crankshaft main journal diameter marks 370
- Crankcase main bearing bore diameter marks 371
- Crankshaft and connecting rods 371
- Crankshaft side clearance 371
- Crankshaft transmission 9 17 371
- 18 crankshaft transmission 372
- Crankshaft and connecting rods 372
- Crankshaft runout 372
- Balancer 373
- Crankshaft transmission 9 19 373
- 20 crankshaft transmission 374
- Balancer 374
- Crankshaft transmission 9 21 375
- Starter motor clutch and torque limiter 375
- 22 crankshaft transmission 376
- Starter clutch inspection 376
- Starter motor clutch and torque limiter 376
- Starter motor clutch assembly 376
- Crankshaft transmission 9 23 377
- Starter motor clutch and torque limiter 377
- 24 crankshaft transmission 378
- Transmission 378
- Caution 379
- Crankshaft transmission 9 25 379
- External shift mechanism removal 379
- Transmission 379
- Warning 379
- 26 crankshaft transmission 380
- External shift mechanism inspection 380
- External shift mechanism installation 380
- Transmission 380
- Transmission shaft removal 380
- Crankshaft transmission 9 27 381
- Transmission 381
- 28 crankshaft transmission 382
- Transmission 382
- Crankshaft transmission 9 29 383
- Transmission 383
- 30 crankshaft transmission 384
- Transmission 384
- Crankshaft transmission 9 31 385
- Transmission 385
- 32 crankshaft transmission 386
- Gear groove width 386
- Shift drum groove width 386
- Shift fork ear thickness 386
- Shift fork guide pin diameter 386
- Transmission 386
- Crankshaft transmission 9 33 387
- Gear dog and gear dog hole damage 387
- Transmission 387
- Table of contents 389
- Wheels tires 389
- Wheels tires 10 1 389
- 2 wheels tires 390
- Exploded view 390
- Specifications 391
- Wheels tires 10 3 391
- 4 wheels tires 392
- Wheels rims 392
- Warning 393
- Wheels rims 393
- Wheels tires 10 5 393
- 6 wheels tires 394
- Warning 394
- Wheels rims 394
- Wheels rims 395
- Wheels tires 10 7 395
- 8 wheels tires 396
- Rim runout 396
- Warning 396
- Wheel inspection 396
- Wheels rims 396
- Axle runout 100 mm 3 4 in 397
- Balance weight 397
- Wheels rims 397
- Wheels tires 10 9 397
- 10 wheels tires 398
- Warning 398
- Wheels rims 398
- B installation completed 399
- Wheels rims 399
- Wheels tires 10 11 399
- When required total weight exceeds 20 g 0 1 oz install balance weight at both sides of rim flange as shown 399
- 12 wheels tires 400
- Air pressure when cold 400
- Warning 401
- Wheels tires 10 13 401
- 14 wheels tires 402
- Warning 402
- Repair 403
- Wheels tires 10 15 403
- 16 wheels tires 404
- Hub bearings 404
- Final drive 405
- Final drive 11 1 405
- Table of contents 405
- 2 final drive 406
- Exploded view 406
- Final drive 11 3 407
- Specifications 407
- 4 final drive 408
- Drive chain 408
- Drive chain installation 408
- Drive chain removal 408
- Drive chain wear inspection 408
- Lubrication 408
- Slack adjustment 408
- Slack inspection 408
- Wheel alignment inspection adjustment 408
- Final drive 11 5 409
- Sprocket coupling 409
- 6 final drive 410
- Sprocket coupling 410
- Coupling bearing installation 411
- Coupling bearing removal 411
- Final drive 11 7 411
- Rear sprocket warp 411
- Rear sprocket warp inspection 411
- Sprocket coupling 411
- 8 final drive 412
- Sprocket coupling 412
- Brakes 413
- Brakes 12 1 413
- Table of contents 413
- 2 brakes 414
- Exploded view 414
- Zx1200 b1 b2 414
- Brakes 12 5 417
- Exploded view 417
- Brakes 12 7 419
- Exploded view 419
- 8 brakes 420
- Specifications 420
- Brake pedal 421
- Brakes 12 9 421
- Length a 421
- Pedal position c 421
- 10 brakes 422
- Brake lever brake pedal 422
- Brakes 12 11 423
- Calipers 423
- Warning 423
- 12 brakes 424
- Calipers 424
- Warning 424
- Brakes 12 13 425
- Calipers 425
- Warning 425
- 14 brakes 426
- Calipers 426
- Brakes 12 15 427
- Calipers 427
- Warning 427
- 16 brakes 428
- Calipers 428
- Brakes 12 17 429
- Caliper dust seal damage 429
- Caliper piston and cylinder damage 429
- Calipers 429
- 18 brakes 430
- Brake pads 430
- Front brake pad removal 430
- Brake pads 431
- Brakes 12 19 431
- Warning 431
- 20 brakes 432
- Brake pad lining wear 432
- Brake pads 432
- Rear brake pad installation 432
- Warning 432
- Brakes 12 21 433
- Front master cylinder installation 433
- Front master cylinder removal 433
- Master cylinder 433
- 22 brakes 434
- Master cylinder 434
- Brakes 12 23 435
- Master cylinder 435
- 24 brakes 436
- Master cylinder 436
- Master cylinder inspection visual inspection 436
- Brake disc installation 437
- Brake disc removal 437
- Brake disc warp 437
- Brake disc wear 437
- Brake discs 437
- Brakes 12 25 437
- Disc runout 437
- Front disc thickness 437
- Rear disc thickness 437
- 26 brakes 438
- Brake fluid 438
- Warning 438
- Brake fluid 439
- Brakes 12 27 439
- 28 brakes 440
- Brake fluid 440
- Warning 440
- Brake hose inspection 441
- Brake hose removal installation 441
- Brake hoses 441
- Brakes 12 29 441
- Caution 441
- Suspension 443
- Suspension 13 1 443
- Table of contents 443
- 2 suspension 444
- Exploded view 444
- Exploded view 445
- Suspension 13 3 445
- 4 suspension 446
- Specifications 446
- Front fork 447
- Rebound damping force adjustment zx1200 b1 b2 447
- Suspension 13 5 447
- Warning 447
- Zx1200 b3 447
- 6 suspension 448
- Adjuster protrusion from top 448
- Compression damping force adjustment zx1200 b1 b2 448
- Front fork 448
- Spring action 448
- Warning 448
- Zx1200 b3 448
- Front fork 449
- Suspension 13 7 449
- 8 suspension 450
- Front fork 450
- Caution 451
- Front fork 451
- Inner tube inspection 451
- Suspension 13 9 451
- Warning 451
- 10 suspension 452
- Dust seal inspection 452
- Front fork 452
- Spring free length 452
- Spring tension 452
- Compression damping force adjustment 453
- Rear shock absorber 453
- Rebound damping force adjustment 453
- Suspension 13 11 453
- 12 suspension 454
- Rear shock absorber 454
- Spring adjustment 454
- Spring free length 454
- Spring preload setting 454
- Rear shock absorber 455
- Suspension 13 13 455
- Warning 455
- 14 suspension 456
- Swingarm 456
- Swingarm removal 456
- Suspension 13 15 457
- Swingarm 457
- 16 suspension 458
- Swingarm 458
- Suspension 13 17 459
- Tie rod rocker arm 459
- 18 suspension 460
- Needle bearing inspection 460
- Tie rod rocker arm 460
- Tie rod rocker arm sleeve inspection 460
- Uni track linkage lubrication 460
- Steering 461
- Steering 14 1 461
- Table of contents 461
- 2 steering 462
- Exploded view 462
- Specifications 463
- Steering 14 3 463
- 4 steering 464
- Steering 464
- Steering adjustment 464
- Steering inspection 464
- Steering 14 5 465
- Steering stem 465
- Stem stem bearing removal 465
- 6 steering 466
- Steering stem 466
- Steering 14 7 467
- Steering stem 467
- 8 steering 468
- Steering stem 468
- Warning 468
- Steering 14 9 469
- Steering stem 469
- Warning 469
- 10 steering 470
- Handlebar 470
- Handlebar installation 470
- Handlebar removal 470
- Frame 15 1 471
- Table of contents 471
- 2 frame 472
- Exploded view 472
- Exploded view 473
- Frame 15 3 473
- 4 frame 474
- Exploded view 474
- Frame 15 5 475
- Rear seat cover removal 475
- Rear seat installation 475
- Rear seat removal 475
- 6 frame 476
- Front seat installation 476
- Front seat removal 476
- Rear seat cover installation 476
- Frame 15 7 477
- Seat cover 477
- 8 frame 478
- Fairings 478
- Fairings 479
- Frame 15 9 479
- 10 frame 480
- Fairings 480
- Fairings 481
- Frame 15 11 481
- Lower inner covers left and right installation 481
- Upper fairing removal 481
- 12 frame 482
- Fairings 482
- Upper fairing disassembly 482
- Fairings 483
- Frame 15 13 483
- Upper fairing assembly 483
- 14 frame 484
- Fairings 484
- Fenders 485
- Frame 15 15 485
- Front fender installation 485
- Front fender removal 485
- Rear fender rear installation 485
- Rear fender rear removal 485
- 16 frame 486
- Fenders 486
- Frame 15 17 487
- Frame inspection 487
- Rear frame 487
- Rear frame installation 487
- Rear frame removal 487
- Warning 487
- 18 frame 488
- Storage box 488
- Storage box installation 488
- Storage box removal 488
- Frame 15 19 489
- Side stand 489
- Electrical system 491
- Electrical system 16 1 491
- Table of contents 491
- 2 electrical system 492
- Electrical system 16 3 493
- Exploded view 493
- 4 electrical system 494
- Exploded view 494
- Electrical system 16 7 497
- Exploded view 497
- 8 electrical system 498
- Specifications 498
- Electrical system 16 9 499
- Specifications 499
- 10 electrical system 500
- Parts location 500
- Electrical system 16 11 501
- Precautions 501
- Electrical system 16 13 503
- Electrical wiring 503
- 14 electrical system 504
- Battery 504
- Battery removal 504
- Caution 504
- Battery 505
- Electrical system 16 15 505
- 16 electrical system 506
- Battery 506
- Battery 507
- Electrical system 16 17 507
- Warning 507
- 18 electrical system 508
- Battery 508
- Caution 508
- Initial charge 508
- Precautions 508
- Warning 508
- Battery 509
- Battery terminal voltage 509
- Electrical system 16 19 509
- Terminal voltage 11 less than 12 v 509
- Terminal voltage less than 11 v 509
- Warning 509
- 20 electrical system 510
- Battery 510
- Alternator cover installation 511
- Alternator cover removal 511
- Charging system 511
- Electrical system 16 21 511
- Stator coil removal 511
- 22 electrical system 512
- Charging system 512
- Stator coil installation 512
- Alternator rotor installation 513
- Alternator rotor removal 513
- Charging system 513
- Electrical system 16 23 513
- 24 electrical system 514
- Charging system 514
- Charging system 515
- Electrical system 16 25 515
- Table 1 alternator output voltage 515
- Table 2 stator coil resistance 515
- 26 electrical system 516
- Charging system 516
- Rectifier circuit inspection 516
- Caution 517
- Charging system 517
- Electrical system 16 27 517
- 28 electrical system 518
- Caution 518
- Charging system 518
- Regulator rectifier output voltage 518
- Regulator rectifier output voltage inspection 518
- Charging system 519
- Electrical system 16 29 519
- Regulator rectifier output voltage 519
- 30 electrical system 520
- Charging system 520
- Charging system circuit 520
- Electrical system 16 31 521
- Ignition system 521
- Warning 521
- 32 electrical system 522
- Connections 522
- Crankshaft sensor inspection 522
- Crankshaft sensor installation 522
- Crankshaft sensor peak voltage inspection 522
- Ignition system 522
- Camshaft position sensor installation 523
- Camshaft position sensor removal 523
- Crankshaft sensor peak voltage 523
- Electrical system 16 33 523
- Ignition system 523
- 34 electrical system 524
- Camshaft position sensor inspection 524
- Camshaft position sensor peak voltage 524
- Camshaft position sensor peak voltage inspection 524
- Connections 524
- Ignition system 524
- Electrical system 16 35 525
- Ignition system 525
- Stick coil winding resistance 525
- 36 electrical system 526
- Ignition system 526
- Primary lead connection 526
- Stick coil primary peak voltage 526
- Warning 526
- Condition 527
- Connection 527
- Electrical system 16 37 527
- Ignition system 527
- Interlock operation voltage 527
- 38 electrical system 528
- Condition 528
- Ignition system 528
- 40 electrical system 530
- Ignition system 530
- Ignition system circuit zx1200 b1 b2 530
- Electrical system 16 41 531
- Ignition system 531
- Zx1200 b3 531
- 42 electrical system 532
- Caution 532
- Electric starter system 532
- Starter motor installation 532
- Starter motor removal 532
- Electric starter system 533
- Electrical system 16 43 533
- 44 electrical system 534
- Brush inspection 534
- Commutator cleaning and inspection 534
- Commutator diameter 534
- Electric starter system 534
- Starter motor brush length 534
- Electric starter system 535
- Electrical system 16 45 535
- 46 electrical system 536
- Connect the hand tester a and 12 v battery b to the starter relay c as shown 536
- Electric starter system 536
- If the relay does not work as specified the relay is defec tive replace the relay 536
- Remove starter cable a battery cable b disconnect connector c starter relay d 536
- Testing relay 536
- Electric starter circuit zx1200 b1 b2 537
- Electric starter system 537
- Electrical system 16 47 537
- 48 electrical system 538
- Electric starter system 538
- Zx1200 b3 538
- Electrical system 16 49 539
- Lighting system 539
- 50 electrical system 540
- Caution 540
- City light bulb replacement 540
- Headlight bulbs left and right replacement 540
- Lighting system 540
- Electrical system 16 51 541
- Lighting system 541
- 52 electrical system 542
- Headlight relays high low inspection 542
- Lighting system 542
- Testing relay 542
- Electrical system 16 53 543
- Headlight tail light circuit zx1200 b1 b2 543
- Lighting system 543
- 54 electrical system 544
- Lighting system 544
- Turn signal relay inspection 544
- Zx1200 b3 544
- Electrical system 16 55 545
- Lighting system 545
- Testing turn signal relay 545
- 56 electrical system 546
- Lighting system 546
- Turn signal light circuit 546
- Air switching valve resistance 547
- Air switching valve zx1200 b3 547
- Electrical system 16 57 547
- 58 electrical system 548
- Caution 548
- Fan motors inspection 548
- Fan relay removal 548
- Fan system circuit inspection 548
- Radiator fan system 548
- Electrical system 16 59 549
- Fan relay inspection 549
- Radiator fan circuit 549
- Radiator fan system 549
- Testing relay 549
- 60 electrical system 550
- Bulbs replacement 550
- Caution 550
- Meter unit disassembly 550
- Meter unit removal 550
- Electrical system 16 61 551
- 62 electrical system 552
- Electrical system 16 63 553
- 64 electrical system 554
- B1 model 555
- B2 b3 model 555
- Check 8 coolant temperature gauge inspection 555
- Check that the position of segment b matches the resis tance value of the variable rheostat 555
- Connect a variable rheostat a to terminal 10 and 12 as shown 555
- Connect the leads in the same circuit as for the check 1 555
- Electrical system 16 65 555
- If this display function does not work replace the meter assembly 555
- Resistance values are standard and they have tolerance 555
- 66 electrical system 556
- Electrical system 16 67 557
- Fi indicator light led b 557
- Oil pressure warning indicator light led a 557
- 68 electrical system 558
- Meter circuit zx1200 b1 b2 558
- Electrical system 16 69 559
- Zx1200 b3 559
- 70 electrical system 560
- Immobilizer system equipped models zx1200 b3 560
- Electrical system 16 71 561
- Immobilizer system equipped models zx1200 b3 561
- 72 electrical system 562
- Immobilizer system equipped models zx1200 b3 562
- Electrical system 16 73 563
- Immobilizer system equipped models zx1200 b3 563
- 74 electrical system 564
- Immobilizer system equipped models zx1200 b3 564
- User key indicator flashes 564
- 76 electrical system 566
- Immobilizer system equipped models zx1200 b3 566
- Electrical system 16 77 567
- Immobilizer system equipped models zx1200 b3 567
- 78 electrical system 568
- Immobilizer system equipped models zx1200 b3 568
- Electrical system 16 79 569
- Immobilizer system equipped models zx1200 b3 569
- 80 electrical system 570
- Immobilizer system equipped models zx1200 b3 570
- Electrical system 16 81 571
- Immobilizer system equipped models zx1200 b3 571
- 82 electrical system 572
- Immobilizer system equipped models zx1200 b3 572
- Electrical system 16 83 573
- Immobilizer system equipped models zx1200 b3 573
- 84 electrical system 574
- Immobilizer system equipped models zx1200 b3 574
- 86 electrical system 576
- Immobilizer system equipped models zx1200 b3 576
- Caution 577
- Electrical system 16 87 577
- Immobilizer system equipped models zx1200 b3 577
- 88 electrical system 578
- Immobilizer system equipped models zx1200 b3 578
- Electrical system 16 89 579
- Switches and sensors 579
- 90 electrical system 580
- Fan switch resistance 580
- Switches and sensors 580
- Electrical system 16 91 581
- Switches and sensors 581
- Water temperature sensor 581
- 92 electrical system 582
- Switches and sensors 582
- Electrical system 16 93 583
- Fuel level sensor resistance 583
- Fuel reserve switch inspection 1 583
- Switches and sensors 583
- 94 electrical system 584
- Switches and sensors 584
- Electrical system 16 95 585
- Fuse circuit inspection 585
- Junction box 585
- Junction box fuse circuit inspection 585
- Starter circuit headlight relay inspection 585
- 96 electrical system 586
- Diode circuit inspection 586
- Junction box 586
- Relay circuit inspection with the battery connected 586
- Relay circuit inspection with the battery disconnected 586
- Electrical system 16 97 587
- Junction box 587
- Junction box internal circuit other than u s a canadian australian and malaysian models 587
- Junction box internal circuit u s a canadian australian and malaysian zx1200 b2 b3 models 587
- 98 electrical system 588
- A headlight fan fuse removal 588
- A main fuse removal 588
- Junction box fuse removal 588
- Electrical system 16 99 589
- 110 electrical system 600
- Electrical system 16 111 601
- Table of contents 607
- Troubleshooting 607
- Troubleshooting 17 1 607
- 2 troubleshooting 608
- Engine doesn t start starting difficulty 608
- Poor running at low speed 608
- Troubleshooting guide 608
- Overheating 609
- Poor running or no power at high speed 609
- Troubleshooting 17 3 609
- Troubleshooting guide 609
- 4 troubleshooting 610
- Abnormal engine noise 610
- Clutch operation faulty 610
- Gear shifting faulty 610
- Over cooling 610
- Troubleshooting guide 610
- Abnormal drive train noise 611
- Abnormal frame noise 611
- Exhaust smokes excessively 611
- Handling and or stability unsatisfactory 611
- Oil pressure warning light goes on 611
- Troubleshooting 17 5 611
- Troubleshooting guide 611
- 6 troubleshooting 612
- Battery trouble 612
- Brake doesn t hold 612
- Troubleshooting guide 612
- Model application 613
- Part no 9924 1278 03 613
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