Kawasaki NINJA ZX-12R (2002-2004) [382/613] 28 crankshaft transmission

9-28 CRANKSHAFT/TRANSMISSION

Transmission

•

Remove the ball bearing [A] from each shafts.

Special Tools - Bearing Puller: 57001-135 [B]

Bearing Puller Adapter: 57001-317 [C]

•

Discard the bearing.

Transmission Assembly

•

Apply engine oil to the ball bearing and shaft.

•

Drive the ball bearing onto the drive shaft [A] with the

groove [B] facing the clutch.

•

Drive the ball bearing onto the output shaft.

Special Tool - Steering Stem Bearing Driver: 57001-137

•

Aligne the bushing-oil holes [B] with the shaft-oil holes to

install the gear bushings [A].

•

Replace any circlip that were removed with new ones.

•

Install the circlips [A] so that the opening [B] is aligned

withasplinegroove[C].

•

Check that each gear spins or slides freely on the trans-

mission shafts without binding after assembly.

•

The drive shaft gears can be recognized by size: the gear

with the smallest diameter i s 1st gear, and the largest one

is 6th gear. Be sure that all parts are put back in the cor-

rect sequence and all circlips and washers are properly in

place.

○

Install the 3rd/4th gear onto t he drive shaft with their oil

holes aligned.