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Graco Wolverine Basic [17/62] Choosing an installation location
![Graco Wolverine Basic [17/62] Choosing an installation location](/views2/1193746/page17/bg11.png)
Installation
334513D 17
Choosing an Installation
Location
• Select a location that will adequately support the
weight of the pump, as well as all plumbing and
electrical connections.
• Refer to the mounting hole layout provided in
Dimensions starting on page 51.
• Always mount the pump upright.
• If you have a mounting configuration that requires
installation in a manner different than depicted in
F
IG. 5 or FIG. 6, please contact your Graco distribu-
tor for assistance.
Fluid Connections
1. Remove and discard plugs on check valves.
2. Connect a 1/4 npt(f) fluid line from the fluid source to
the inlet check valve (K). See F
IG. 5 on page 15, or
F
IG. 6 on page 16.
3. Install a pressure relief valve (F) on the outlet side of
the pump.
NOTE: A pressure relief valve is available from Graco
and can be connected back to the tank or directly to the
inlet side of the pump. See Kits and Accessories on
page 49.
4. Set the pressure relief valve at or below the maxi-
mum working pressure of the pump.
5. Connect a 1/4 npt(f) fluid line from the outlet check
valve (L) to the injection point.
6. Connect a 10-32 UNF fluid outlet from the
prime/bleed valve (21) to the fluid source or waste
reservoir.
Motor Electrical Connections
In the event of an injection line blockage, to reduce the
risk of skin injection and damage to the pump, ensure
the pressure relief valve is set at or below the maxi-
mum working pressure of the pump.
To reduce the risk of electrical shock;
• All electrical wiring must be done by a qualified
electrician and comply with all local codes and reg-
ulations.
• Install the pump with a dedicated means to discon-
nect the main power to the pump.
NOTICE
Branch circuit protection (user supplied) is required on
all models. To avoid equipment damage:
• Never operate the pump without branch circuit
protection installed.
• Branch circuit protection of the correct voltage
and amperage must be installed in line with the
power entry to the system.
• Branch circuit protection should be UL248
approved.
• See table below for branch circuit protection
rating.
Configuration
Minimum
Voltage
Branch Circuit
Protection
Rating
CI-12S-xxx-xxx-x
12 VDC
15 A
CI-12L-xxx-xxx-x
12 VDC
20 A
CI-12H-xxx-xxx-x
12 VDC
25 A
CI-24H-xxx-xxx-x
24 VDC
15 A
CI-1AL-xxx-xxx-x
115 VAC
3 A
CI-2AL-xxx-xxx-x
230 VAC
2 A
CI-3AH-xxx-xxx-x
115 VAC
(Single Phase)
5 A
CI-3AH-xxx-xxx-x
230 VAC
(Single Phase)
3 A
CI-4AL-xxx-xxx-x
230 VAC
(3 Phase)
1 A
CI-4AL-xxx-xxx-x
460 VAC
(3 Phase)
1 A
CI-4AH-xxx-xxx-x
230 VAC
(3 Phase)
1.25 A
CI-4AH-xxx-xxx-x
460 VAC
(3 Phase)
1 A
Содержание
- Chemical injection pump 1
- Instructions parts 1
- Wolverin 1
- Contents 2
- Related manuals 2
- Models and approvals 3
- Wolverine advanced 3
- Wolverine basic 3
- Class i group c d class ii group f g 4
- Class i group c d class ii group f g t3b 4
- Class i group c d class ii group f g t3c 4
- Wolverine hazardous location 4
- Fluid modules 5
- A29150 ci 12s 3xd 3xd c 6
- Check the identification plate id for the 12 digit configuration number of your pump use the following matrix to define the components of your pump 6
- Ci 12 s 3 x d 3 x d c 6
- Configuration number matrix 6
- Date code 6
- Example of the wolverine assembly identification plate 6
- If your configuration does not match this format you have an older pump assembly configuration see manual 334513 rev c 6
- Model number configuration number 6
- Note approvals information is found on pages 3 and 4 models can be identified using the voltage and motor con figuration codes and columns 6
- Note effective date code x 2516 see 6
- Note not all combinations are possible 6
- Plunger coating 6
- Plunger size 6
- Sample configuration number ci 12s 3xd 3xd c 6
- Seal material 6
- Seal material qualifier 6
- Side 1 side 2 6
- Voltage motor 6
- Wolverine assembly configuration code 6
- A30002 7
- Ci 12 s 5 7 0 7
- Ci 12s 57 0 7
- Date code 7
- Drive module configuration code 7
- Example of the drive module identification plate 7
- If your configuration does not match this format you have an older pump assembly configuration see manual 334513 rev c 7
- Model number configuration number 7
- Note effective date code x 2516 see 7
- Note not all combinations are possible 7
- Sample configuration number ci 12s 57 0 7
- Voltage motor drive side 1 drive side 2 qualifier 7
- A 1250 8 8
- A30600 8
- Ci 50 xa 0 8
- Fluid module configuration code 8
- Key points 9
- Motors 9
- Wolverine advanced 9
- Wolverine basic 9
- Wolverine hazardous location 9
- Warnings 10
- Component identification 12
- Wolverine basic wolverine advanced 12
- Wolverine hazardous location 12
- Numbered items in the key below correspond to the numbers in the parts lists starting on page 38 13
- Accessories 14
- Flush before using equipment 14
- Grounding 14
- Installation 14
- Is an example of an installation with a wolverine chemical injection pump your installation may differ from what is shown here see accessories on page 14 the wolverine pump a is the only component in 15
- Supplied by graco all other components are sup plied by customer 15
- Typical installation in ordinary location with generic power source 15
- Typical installation ordinary locations 15
- Typical installation hazardous locations 16
- Choosing an installation location 17
- Fluid connections 17
- Motor electrical connections 17
- Cycle counter models ci xxs xxx xx c and ci xxl xxx xx c only 18
- For ac 3 phase model ci 4al 18
- For dc and ac single phase all models except ci 4al and ci 4ah 18
- Connect a user supplied ground wire to the ground stud inside the motor junction box 19
- Connect wires and related conduit user supplied rated per local electrical code see 19
- Electrical connections for hazardous location 3 phase pump 19
- Electrical connections for hazardous location single phase pump 19
- For hazardous location models ci xxh 19
- For wiring diagrams and technical data on page 61 for current ratings 19
- Installation 19
- On page 12 19
- Replace motor junction box cover 2a 19
- The pump assembly has motor leads housed inside the motor junction box 2a see 19
- V 3 phase high voltage 19
- V 3 phase low voltage 19
- V single phase high voltage 19
- V single phase low voltage 19
- Second pump add on 20
- Flush the equipment 21
- Operation 21
- Pressure relief procedure 21
- Prime the pump 21
- Calibrate chemical dosage 22
- Stroke adjustment 22
- 334513d 24
- Baseline chemical dosage settings 24
- Note ci 12h pumps have a maximum cpm of 30 which translates to a 50 duty cycle 24
- Note double values in the charts below for configurations with two pumps 24
- Operation 24
- See stroke adjustment page 22 for stroke adjust settings cpm cycles per minute is determined by controller settings for on off time or cycles if using a harrier family chemical injection controller adjust the controller settings to change the cpm motor speed is also affected by voltage and back pressure to use these charts find the flow rate above the desired injection rate for the correct sized plunger adjust the stroke and controller settings accord ingly for the corresponding cpm 24
- Maintenance 25
- Preventive maintenance schedule 25
- Storage 25
- Tighten packings 25
- Tighten threaded connections 25
- Troubleshooting 26
- Disconnect pump 27
- Repair 27
- Wolverine basic pump repair 27
- Packing repair 29
- Reconnect pump 30
- Disconnect pump 32
- Wolverine advanced and hazardous location pump repair 32
- Pump repair 34
- Drive section repair 35
- Reconnect pump 35
- Dc motor brush repair not hazardous location 36
- Check valve repair 37
- Inlet check valve 37
- Outlet check valve 37
- Model ci 12s 2xa b00 0 shown 38
- Wolverine basic pump 38
- Ref part description qty 39
- Replacement danger and warning labels tags and cards are available at no cost 39
- Wolverine basic parts list 39
- Model ci 12l xxx xxx c shown 41
- Wolverine advanced pump 41
- Ref part description qty 42
- Wolverine advanced parts list 42
- Included in cycle counter kit see kits and acces sories page 49 43
- Included in fluid modules all other parts are included in the drive module 43
- Ref part description qty 43
- Replacement danger and warning labels tags and cards are available at no cost 43
- See duplex add on kits in kits and accessories page 49 43
- Model ci 3ah xxx xxx 0 shown 44
- Wolverine hazardous location pump 44
- Ref part description qty 45
- Wolverine hazardous location parts list 45
- Kits and accessories 49
- Part no description 49
- Wolverine advanced and hazardous location 49
- Wolverine all 49
- Includes ref 5 6 19 38 39 40 41 42 and 43 50
- Includes ref 91 92 93 94 95 96 97 and 98 50
- A b c d e f g h 51
- Dimensions 51
- Wolverine basic pump dimensions 51
- A b c d e f g h j k 52
- Wolverine advanced pump dimensions 52
- A b c d e f g h j k l 53
- Dimensions 53
- Wolverine hazardous location pump dimensions 53
- 16 inch plunger 54
- 334513d 54
- 4 inch plunger 54
- A dc basic 54
- B dc advanced simplex c dc advanced duplex 54
- D ac advanced simplex e ac advanced duplex 54
- Dimensions 54
- Gpd lpd 54
- Performance charts 54
- Psi mpa bar 54
- Wolverine basic and advanced pumps 54
- 1 2 17 55
- 2 inch plunger 55
- 3 5 34 55
- 5 7 51 55
- 6 0 69 55
- 8 2 86 55
- 8 inch plunger 55
- A dc basic 55
- B dc advanced simplex c dc advanced duplex 55
- D ac advanced simplex e ac advanced duplex 55
- Dimensions 55
- Gpd lpd 55
- Psi mpa bar 55
- 334513d 56
- 4 inch plunger 56
- 8 inch plunger 56
- B dc advanced simplex c dc advanced duplex 56
- D ac advanced simplex e ac advanced duplex 56
- Dimensions 56
- Gpd lpd 56
- Psi mpa bar 56
- 16 inch plunger 57
- 4 inch plunger 57
- A hazardous location simplex b hazardous location duplex 57
- Dimensions 57
- Gpd lpd 57
- Psi mpa bar 57
- Wolverine hazardous location pumps 57
- 1 2 17 58
- 114 30 58
- 151 40 58
- 189 50 58
- 2 inch plunger 58
- 227 60 58
- 265 70 58
- 303 80 58
- 334513d 58
- 341 90 58
- 379 100 58
- 416 110 58
- 454 120 58
- 492 130 58
- 5 7 51 58
- 500 3 5 34 58
- 530 140 58
- 568 150 58
- 6 0 69 58
- 8 2 86 58
- 8 inch plunger 58
- A hazardous location simplex b hazardous location duplex 58
- Dimensions 58
- Gpd lpd 58
- Psi mpa bar 58
- 4 inch plunger 59
- 8 inch plunger 59
- A hazardous location simplex b hazardous location duplex 59
- Dimensions 59
- Gpd lpd 59
- Psi mpa bar 59
- Technical data 61
- Wolverine chemical injection pump 61
- August 2016 62
- For patent information see www graco com patents 62
- For the latest information about graco products visit www graco com 62
- Graco headquarters minneapolis international offices belgium china japan korea 62
- Graco inc and subsidiaries p o box 1441 minneapolis mn 55440 1441 usa copyright 2015 graco inc all graco manufacturing locations are registered to iso 9001 www graco com revision 62
- Graco information 62
- Graco standard warranty 62
- To place an order contact your graco distributor or call to identify the nearest distributor phone 612 623 6921 or toll free 1 800 328 0211 fax 612 378 3505 62
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