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CDU/CDX 48-008
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Emotron CDU/CDX 48-008 Руководство по эксплуатации онлайн

EMOTRON DSV 5445/5444

21.04.09  Emotron AB L445_21E.DOC

EMOTRON DSV 5445/5444 LIFT

Operating Instructions

Edition 04/09

Subject to technical modifications

(Interim)

Содержание

Emotron dsv 5445 5444 1
Emotron dsv 5445 5444 lift 1
Operating instructions 1
Dear customer user 2
Emotron dsv 5445 5444 3
List of contents 3
Emotron dsv 5445 5444 4
Emotron dsv 5445 5444 5
Explanation of terms 5
Emotron the leading brand for lift and conveyor technology 6
Introduction 6
Safety notice 7
Electrical data 8
Emotron dsv 5445 5444 8
Technical data 8
Type code dsv lift 8
Dsv 5445 150 400 bgr 5 is an old type don t use it for new applications if the bgr 4 can be used here gsv 5445 series see separate manual for dc brushed motors 9
Emotron dsv 5445 5444 9
Motor type 9
Page 9 9
Power connection and accessories 9
The allocation dsv 5445 to motor power has to be verified by means of the lift data network fuse the type gl can be used for the network fuse in case of using semiconductor fuses the nominal current has to be increased line reactors depending on the operating time mechanical and electrical specifications of the system the nominal data of the line reactor can drift conductor cross section the given cross sections are standard values regardless the ambient conditions used cable types and network fuses because of this the cross sections can vary depending on the applicable regulations installation position as pictures s chapter 13 perpendicularly connecting terminals left installation distances min 100mm upward and downward min 10mm sideways brake resistor the dimensioning of the brake resistor has to be verified by means of the lift data dsv 5445 size 2 flat the values are according to the table above 9
Connection of frequency converter 10
Installation instructions 10
Six golden rules for switchgear cubicle design 10
Emotron dsv 5445 5444 11
Power connection 11
Connection of equipment fans for devices size 4 and 5 12
Emotron dsv 5445 5444 12
Digital inputs outputs 13
Emotron dsv 5445 5444 13
Connection example lift7tz with normal inputs for speed and direction 0e50 0 14
Connection examples for the control inputs 14
Emotron dsv 5445 5444 14
Connection example 7tz with binary inputs for speed and direction 0e50 255 256 15
Emotron dsv 5445 5444 15
Page 15 15
Be sure to connect the input int to output a5 to get the stop normal mode like the picture in 4 here 16
Connection example 7tz with mixed decimal coded inputs value of 0e50 15 16
Emotron dsv 5445 5444 16
In some cases an older or very simple lift plc needs an additional schematic to hold both direction signals to high during the full ride to the floor because the direction signal goes to low same time as levelling speed 16
Page 16 16
Preface spec firmware from october 2008 or later for example tudxxxn makes it possible to use the inverter together with some chinese lift plc s signal isp must be set to 1 before signals e0 e6 will work 16
Emotron dsv 5445 5444 17
Lift7tz with analogue velocity setpoint setting 0e3c 0 17
Connection example dcp acp 10sz kom for dcp acp bus option 18
Emotron dsv 5445 5444 18
Emotron dsv 5445 5444 19
Interface x4 19
Emotron dsv 5445 5444 20
Timing diagram 20
Braking distances gear down points 21
Emotron dsv 5445 5444 21
Typical braking distances for dsv systems with tudy tudx normal gear systems 21
Typical braking distances for dsv systems with tudz firmware gearless winches 21
Emotron dsv 5445 5444 22
Encoder 22
Jumper jp3 22
Pin assignment of rotational encoder and connector x3 22
Absolute value encoder with 1vpp 4 channel sine cosine and analogue resolver systems 23
Emotron dsv 5445 5444 23
Encoder technology 23
Setting encoder devices and number of pulses 23
Vpp 4 channel sine cosine 23
Emotron dsv 5445 5444 24
Encoder cable screening 24
Htl 2 channel 24
Mounting of encoder and coupling 24
Ttl 4 channel 24
Commissioning 25
Fc control 25
Operation of fu control 25
Emotron dsv 5445 5444 26
Menu prompts for fu control 26
Page 26 26
Emotron dsv 5445 5444 27
Fault and event memory 27
Fine adjustment of the lift 27
Parameter configuration in frequency converter using fu control 27
Password 27
Run lift 27
Commissioning with emosoftlift w95 w98 me w2000 nt4 xp vista 28
Emotron dsv 5445 5444 28
Installation of emosoftlift 28
Application 29
Comport interface 29
Emosoftlift start message 29
Emotron dsv 5445 5444 29
Select converter 29
Emotron dsv 5445 5444 30
Online update 30
Backup of parameters and variables 31
Changing data in the dsv 31
Emosoftlift parameter editor and online help 31
Emotron dsv 5445 5444 31
Transmission of parameters and variables to dsv 31
Actual value curve 32
Emotron dsv 5445 5444 32
Fault memory 32
Hints for using the program emosoftlift 32
Program functions 32
Save as 32
Terminal 32
Application and function of the firmware 33
Emotron dsv 5445 5444 33
Firmware tudy tudx asyn gearbox lift and tudz syn gearless lift 33
Firmware tudy tudx tudz au with command program kom 33
Lift programs firmware 33
Emotron dsv 5445 5444 34
Important master programs factory setting 34
Command programs 35
Current firmware 35
Emotron dsv 5445 5444 35
Mhz tudyxxn or 50 mhz tudxxxn for all standard lift winches 35
Mhz tudzxxn reglerkarte for all gearless or alpha winches 35
Old device series 20 mhz dsv 5444 or 20 mhz dsv 5442 35
Selection of special lift program versions 35
Update programs 35
Emotron dsv 5445 5444 36
Adr parameter fu control remarks tudy x tudz 37
Emotron dsv 5445 5444 37
Overview parameters and variables 37
Page 37 37
Parameters and variables list 37
Emotron dsv 5445 5444 38
Page 38 38
Adr variable in fu control remarks tudy x tudz 39
Emotron dsv 5445 5444 39
Linear ramp normalst linear section of the ramp during emergency fixed in the factory 39
Max acc of vi linear section of the ramp during inspection mode fixed in the factory 39
Page 39 39
Emotron dsv 5445 5444 40
Page 40 40
Adr variable in fu control remarks tudy x tudz 41
Emotron dsv 5445 5444 41
Page 41 41
Adr variable in fu control remarks tudy x tudz 42
Emotron dsv 5445 5444 42
Page 42 42
Adr variable in fu control remarks tudy x tudz 43
Emotron dsv 5445 5444 43
Important the parameter t for asynchronous gearless motors under tudzxxn is twice as high as shown in the commissioning table for synchronous gearless motors t is constant and f0 specifies the type of motor because of this you must not change f0 randomly don t change t f0 43
Page 43 43
Adjustment of parameters f0 and t dependent upon the installed motor 44
Emotron dsv 5445 5444 44
Explanations of parameters 44
F0 rotor flux 44
Page 44 44
Rotor flux f0 is responsible for the no load current field of an asynchronous motor we recommend the use of the values in the tables and or the project related settings if the flux is too large the motor heats up unnecessarily while if the flux is too small the starting torque is reduced the flux serves the coding of the motor in the case of synchronous motors do not change the setting under any circumstances one sets the maximum necessary current is set with f0 in encoder free mode the values are then normally 4 digit in this case 44
T rotor time constant 44
The above named values in the tables for f0 and t apply only to asynchronous motors with gearbox tudyxxn or tudxxxn firmware value t is doubled for tudzxxn firmware using for example asynchronous gearless note tud version is written on dsv typeplate all gearless asynchronous are preset the values can deviate from the above mentioned table only the values set in the factory are valid for synchronous motors they may not be altered since this removes the winch type code in the converter see details also chapter operation of synchronous gearless motors 44
The rotor time constant t is responsible for the motor torque rotor it is dependent upon the motor cos ϕ if cos ϕ is poor then t is also small if the value of t is too large torque losses occur values that are too small lead to oscillations in the acceleration range use the values in the table and or any preset project values the exact value for the motor specific parameter t can also be obtained from the motor manufacturer attention the double table value must be entered for asynchronous gearless new motor line e g klose 18 kw has t 600 at f0 500 44
Emotron dsv 5445 5444 45
Formula to estimate the start values for f0 and t 45
Motor characteristics 45
Optimisation of parameters f0 and t 45
Emotron dsv 5445 5444 46
Parameters and variables of the speed and position controller 46
Remarks on parameter overview normal winch 40mhz devices 46
Emotron dsv 5445 5444 47
Pointed arch drive 47
Emotron dsv 5445 5444 48
Tips tricks and troubleshooting 49
Emotron dsv 5445 5444 51
Error check list 51
Page 51 51
Emotron dsv 5445 5444 52
Error messages 52
Page 52 52
Emotron dsv 5445 5444 53
Fault handling for automatic reset 53
Inspect interface messages 53
Operating messages 53
Page 53 53
The recommended default settings of 0e58 no reset on error is 20 that means all faults will be reset automatically except bit 2 encoder error and bit 4 program halt so the value for 0e58 is generated by adding the value of bit 2 and bit 4 4 16 20 53
Digital input output assignment list analogue beringer process 54
Emotron dsv 5445 5444 54
Hydraulic lifts epm ecd alpha synchronous gearless 54
Hydraulic lifts with dsv 544 lift analogue beringer process 54
Data setting via internal or external fu control 55
Emotron dsv 5445 5444 55
Setting the data via emosoftlift 55
Table of parameters and variables analogue beringer process 55
Emotron dsv 5445 5444 56
Epm ecd 100 300 500 lift gears from alpha getriebebau gmbh 56
Sub d connector assignment for resolver interface 15 pole sub d connector 56
Sub d connector assignment on the option card resolver interface 9 pole sub d connector 56
Emotron dsv 5445 5444 57
First initialisation of epm ecd with resolver interface 57
Hardware connection to epm ecd synchronous lift motor resolver 57
Emotron dsv 5445 5444 58
Execution of first initialisation 58
Execution of first initialisation without manual resolver adjusting 58
First initialisation with internal or external fu control 58
First initialisation with pc laptop variable e5c auto rho search atb 58
Emotron dsv 5445 5444 59
First initialisation allocation of absolute value encoder and rotor 59
Lift programs for synchronous gearless winches 59
Operation of synchronous gearless motors with dsv 544 lift 59
Synchronous winches with absolute encoder ssi option or second encoder atb 59
Emotron dsv 5445 5444 60
First initialisation with internal or external fu control 60
Preparation of the first initialisation 60
Starting the first initialisation 60
Check first initialisation 61
Emotron dsv 5445 5444 61
Encoder atb option 61
First initialisation with pc laptop terminal only for old programs or under firmware audz 61
First initialisation with pc laptop variable e5c auto rho search atb 61
Important addresses for ssi endat and 61
Important addresses for ssi endat and 2nd encoder atb option 61
Tips for first initialisation only ssi or sincos 61
Emotron dsv 5445 5444 62
Endat is a registered trade mark of the company dr johannes heidenhain gmbh 62
Figure 72 shows the mini post connector 12 pole designated with type g in the table ecn 1313 as it is mounted on the connection side of the rotary encoder internally in the encoder figure 67 shows the miniature screwed connector 12 pole designated with type b in the table ern 1313 as it is used between the rotary encoder and the rotary encoder cable figure 68 shows the ip65 screwed connector 17 pole designated with type c in the table ern 1313 as it is used between the rotary encoder and the rotary encoder cable figure 69 shows the normal sub d 15 pole female designated with type g in the table ecn 1313 as it is mounted on the connection side e g of a frequency converter 62
Option ssi endat 62
Page 62 62
The rotary encoder connection for ecn 1313 ern 113 ssi or endat and electrically compatible systems e g hengstler 2048 is 13 bit gray code with 17 pole angled connector on the motor side and a normal 15 pole sub d male 2 row on the converter side screen attached at both ends 62
Emotron dsv 5445 5444 63
Option 2nd encoder atb 63
Page 63 63
Synchronous gearless winches with 8 track encoder i e for dsv 5445 with option 2nd encoder atb currently always require the first initialisation described above 63
The rotary encoder connection for heidenhain ern 1387 ern 1385 and electrically compatible systems with 17 pole angled connectors and 15 pole high density sub d male 3 row on the converter side screen attached at both ends 63
Emotron dsv 5445 5444 64
Overview of rotary encoder connection 64
Emotron dsv 5445 5444 65
Further processing of encoder signals with option x6 x7 optional available 65
Option can dcp acp bus interface 65
Options 65
Connection sp5 of the böhnke partner control bp306 to dsv5445 5444 3 wire 66
Emotron dsv 5445 5444 66
Pin assignment on option card dcp acp bus interface 66
Connector position xc can interface 67
Emotron dsv 5445 5444 67
Option it net 67
Emotron dsv 5445 5444 68
Special version of lift devices integrated contactors integrated reactance coil 68
Dsv5445 plus circuit 69
Emotron dsv 5445 5444 69
Emergency evacuation using battery 70
Emergency evacuation using ups device instead of 240 v battery 70
Emotron dsv 5445 5444 70
Option link circuit terminals for emergency evacuation and power recovery 70
Accessories 71
Circuit ups dsv 5445 emergency evacuation 71
Emotron dsv 5445 5444 72
Power recovery unit revcon series svc 72
Appendix 73
Dimensions and weight 73
Dimensions and weight dsv 5445 plus 74
Emotron dsv 5445 5444 74
Dimensions and weight size 2 flat 75
Emotron dsv 5445 5444 75
Dimensions and weight of size 5 76
Emotron dsv 5445 5444 76
Addon filter size 5 77
Emotron dsv 5445 5444 77
Emotron dsv 5445 5444 78
Emotron dsv 5445 5444 79
Emotron dsv 5445 5444 80
Sources for rotary encodes 80
Emotron dsv 5445 5444 81
Hotline note 81
Tel 49 7025 101 29 42 fax 49 7025 5824 81
Emotron dsv 5445 5444 82
Technical data for enquiry order 82

Emotron CDU/CDX 48-008 Руководство по эксплуатации онлайн

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