![BMW C1 (2001) [168/458] Replacing vapour discharge hose](/img/pdf.png)
BMW C1 (2001) [168/458] Replacing vapour discharge hose
![BMW C1 (2001) [168/458] Replacing vapour discharge hose](/views2/1121050/page168/bga8.png)
17.12
17 12 200
Replacing vapour discharge
hose
– Remove front fairing panel
– Swing the headlight forward and down
– Remove right service cover
– Remove right running board
– Remove top and right tunnel panels
– Remove right side trim panel
– Remove knee pad
a
....................................................See Group 46
–Open the seat
– Remove the backrest
a
....................................................See Group 52
•
Disengage the vapour discharge hose (3) from its
fasteners (arrows)
•
Remove fasteners (1, 4) for expansion tank
•
Open hose clip (2) at refill reservoir and discon-
nect the vapour discharge hose
L
Note:
Coolant can leak from the coolant expansion tank!
If the expansion tank still contains coolant:
•
Clamp vapour discharge hose with
clamp,
BMW No. 13 3 010
•
Pull the vapour discharge hose out toward the
rear until the end is approximately half-way along
the vehicle
•
Open the hose and drain off the coolant from the
expansion tank
•
Lift the expansion tank complete with vapour dis-
charge hose clear of the vehicle
•
Open hose clip at expansion tank and discon-
nect the vapour discharge hose
When installing:
e
Attention:
Always make sure that hose clamps are correctly
positioned in order to ensure easy access whenever
necessary.
Make sure the hoses are routed well away from any
components that could cause rubbing and abrasion!
•
Installation is the reverse of the removal proce-
dure
•
Fill the expansion tank with coolant up to the cor-
rect level
•
After running the engine check the coolant level
and top up if necessary
C1170131
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3
3
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4
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Содержание
- Preface 3
- Contents 4
- Explanation of symbols 4
- How to use this manual 4
- Operations 4
- Contents 5
- Continuation 6
- Bmw annual service 7
- Bmw inspection at 10 00 km 600 miles 7
- Bmw inspection every 15 000 km 9 000 miles 7
- Bmw maintenance service every 7 500 km 4 500 miles 7
- Bmw motorrad maintenance schedule c1 c1 200 7
- Bmw motorrad pre delivery check c1 c1 200 8
- Bmw motorrad service data c1 c1 200 9
- Item specified value 9
- Unit of measure or specification 9
- Brakes 11
- Clutch 11
- Contents 11
- Cooling system 11
- Electrical equipment 11
- Engine 11
- Engine electrical system 11
- Equipment 11
- Final drive unit 11
- Front forks 11
- Fuel injection system 11
- Fuel tank 11
- Gearbox 11
- Instruments 11
- Lights 11
- Optional extras 11
- Seat belts 11
- Silencer muffler 11
- Steering 11
- Table of service products 11
- Tightening torques operating fluids 11
- Torque specifications 11
- Wheels 11
- Torque specifications 13
- Table of service products 22
- Add fuel 25
- Check c1 for damage 25
- Check package contents to determine whether consignment is complete 25
- Check transport container for damage 25
- Check tyre inflation pressures 25
- Contents 25
- Damage in export markets 25
- Damage in germany 25
- Fill and charge the battery 25
- Final cleaning 25
- Operation check as final inspection 25
- Pre delivery check 25
- Unpack c1 25
- Use bmw moditec dis plus to access stored error codes 25
- Vehicle delivery 25
- Check transport container for dam age 27
- Damage in export markets 27
- Damage in germany 27
- Unpack c1 28
- Check c1 for damage 33
- Check package contents to deter mine whether consignment is com plete 33
- Fill and charge the battery 34
- Add fuel 35
- Check tyre inflation pressures 35
- Operation check as final inspection 35
- Use bmw moditec dis plus to access stored error codes 35
- Final cleaning 36
- Vehicle delivery 36
- Adjusting valve clearances 37
- Change coolant 37
- Checking brake lines 37
- Checking brake system operation and inspect for leaks 37
- Checking coolant 37
- Checking valve clearances 37
- Contents 37
- Empty drain pipe from intake air plenum chamber 37
- Engine oil change 37
- Gearbox oil change 37
- Maintenance 37
- Maintenance intervals 37
- Reading out bmw moditec dis and error codes stored in ecu 37
- Replace spark plug 37
- Replacing air cleaner element 37
- Swivel out powertrain cradle 37
- Check and clean drive variator unlubricated version 38
- Check belt 38
- Check clean and grease drive variator lubricated version 38
- Checking brake fluid level 38
- Checking brake pads and discs for wear replacing 38
- Checking brake pads for wear 38
- Checking clutch lining 38
- Checking fluid level in the closed brake fluid reservoir 38
- Checking fluid level in the open brake fluid reservoir 38
- Checking the brake discs 38
- Checking wheel bearing float 38
- Clean variator filter screen 38
- Contents 38
- Drive variator 38
- Front brake 38
- Rear brake 38
- Remove drive variator 38
- Replacing brake fluid 38
- Replacing brake pads 38
- Replacing complete drive variator 38
- Variator drive belt replacement 38
- Check battery electrolyte level add distilled water if necessary 39
- Check belt straps and belt buckles 39
- Check bowden cable for central seat belt release 39
- Check inertia reel s detent mechanism to ensure that it engages correctly 39
- Check inertia reels 39
- Check mounts 39
- Check shoulder bar and deformation element 39
- Check to ensure that leading link bearing has zero play 39
- Check windscreen wiper 39
- Checking battery electrolyte level 39
- Checking bowden cables 39
- Checking safety elements 39
- Checking windscreen washer 39
- Clean grease battery terminals if necessary 39
- Contents 39
- Examine crash elements 39
- Final inspection with road safety and operation check 39
- Measure shoulder bar 39
- Replacing boot in brake control assembly master cylinder only with optional abs 39
- Replacing fuel filter 39
- Maintenance intervals 41
- Reading out bmw moditec dis and error codes stored in ecu 41
- Engine oil change 42
- Gearbox oil change 43
- Checking coolant 44
- Change coolant 45
- Checking valve clearances 46
- Swivel out powertrain cradle 46
- Checking valve clearances 48
- Adjusting valve clearances 49
- Replace spark plug 52
- Empty drain pipe from intake air plenum chamber 53
- Replacing air cleaner element 53
- Checking brake fluid level 54
- Checking brake lines 54
- Checking brake system operation and inspect for leaks 54
- Checking fluid level in the closed brake fluid reservoir 54
- Checking fluid level in the open brake fluid reservoir 55
- Checking brake pads and discs for wear replacing 56
- Checking brake pads for wear 56
- Replacing brake pads 57
- Checking the brake discs 59
- Front brake 60
- Replacing brake fluid 60
- Rear brake 61
- Variator drive belt replacement 62
- Check belt 63
- Checking clutch lining 64
- Clean variator filter screen 64
- Check clean and grease drive variator lubricated version 65
- Drive variator 65
- Remove drive variator 65
- Check and clean drive variator unlu bricated version 67
- Replacing complete drive variator 68
- Checking wheel bearing float 69
- Check battery electrolyte level add distilled water if necessary 70
- Check to ensure that leading link bearing has zero play 70
- Checking battery electrolyte level 70
- Checking bowden cables 71
- Checking easy lift mechanism 71
- Clean grease battery terminals if necessary 71
- Check belt straps and belt buckles 72
- Check bowden cable for central seat belt release 72
- Check inertia reel s detent mechanism to ensure that it engages correctly 72
- Check inertia reels 72
- Check windscreen wiper 72
- Checking safety elements 72
- Checking windscreen washer 72
- 13 3 010 13 3 010 73
- Check shoulder bar and deforma tion element 73
- Examine crash elements 73
- Measure shoulder bar 73
- Replacing fuel filter 73
- Replacing boot in brake control assembly master cylinder only with optional abs 74
- Check mounts 75
- Final inspection with road safety and operation check 75
- Adjusting valve clearances 77
- Bucket tappet removal installation replacement 77
- C1 drivetrain 77
- C1 engine 77
- C1 lubrication 77
- Checking valve clearances 77
- Contents 77
- Cylinder head 77
- Dual temperature sensor removal installation replacement 77
- Engine 77
- Lock engine at tdc 77
- Operations performed with powertrain cradle installed 77
- Removing and installing powertrain cradle 77
- Replacing filter screen 77
- Replacing grooved ball bearing for engine mount 77
- Replacing ignition cover 77
- Replacing oil filter 77
- Replacing oil pressure switch 77
- Replacing oil pump 77
- Replacing oil seal on crankshaft 77
- Replacing pressure relief bypass valve 77
- Swivel out powertrain cradle 77
- Technical data 77
- Water pump removal installation replacement 77
- Camshaft camshaft sprocket camshaft bearing cap 78
- Check timing chain 78
- Contents 78
- Cylinder head cover removal and installation 78
- Cylinder head removal and installation 78
- Inlet and exhaust valve 78
- Joining halves of crankcase 78
- Measuring housing 78
- Measuring main bearings 78
- Piston removal installation replacement 78
- Removing crankshaft 78
- Replacing bearing shells 78
- Replacing chain rails 78
- Replacing chain tensioner 78
- C1 engine 85
- C1 lubrication 86
- C1 drivetrain 87
- Operations performed with power train cradle installed 88
- Swivel out powertrain cradle 88
- Lock engine at tdc 90
- Checking valve clearances 91
- Adjusting valve clearances 92
- Removing and installing powertrain cradle 93
- Replacing grooved ball bearing for engine mount 95
- Replacing ignition cover 95
- Replacing oil pump 96
- Water pump removal installation replacement 97
- Replacing oil filter 100
- Replacing oil pressure switch 100
- Replacing pressure relief bypass valve 100
- Replacing filter screen 101
- Replacing oil seal on crank shaft 101
- Bucket tappet removal installation replacement 102
- Cylinder head 102
- Dual temperature sensor removal installation replacement 102
- Inlet and exhaust valve 103
- Check timing chain 109
- Replacing chain tensioner 109
- Cylinder head cover removal and installation 110
- Camshaft camshaft sprocket camshaft bearing cap 111
- Replacing chain rails 114
- Cylinder head removal and installation 116
- Piston removal installation replacement 118
- Removing crankshaft 121
- Ii ii iii iii 122
- Measuring housing 122
- Measuring main bearings 122
- Replacing bearing shells 122
- Joining halves of crankcase 125
- Contents 127
- Engine electrics 127
- Reluctor removal and installation 127
- Replacing alternator 127
- Replacing ignition cable 127
- Replacing ignition coil 127
- Replacing spark plug ignition cable 127
- Replacing spark plugs 127
- Replacing starter 127
- Replacing tdc trigger 127
- Technical data 127
- Replacing spark plug igni tion cable 131
- Replacing spark plugs 131
- Replacing ignition cable 132
- Replacing ignition coil 132
- Replacing alternator 133
- Replacing starter 133
- Reluctor removal and installation 134
- Replacing tdc trigger 134
- Contents 139
- Fuel preparation and control 139
- Injector 139
- Removing and installing air filter housing 139
- Removing and installing intake air plenum chamber 139
- Removing and installing throttle valve assembly 139
- Replacing bms control unit 139
- Removing and installing air filter housing 141
- Removing and installing intake air plenum chamber 141
- Removing and installing throttle valve assembly 143
- Injector 144
- 3 010 17 5 500 145
- Replacing bms control unit 145
- Contents 147
- Fuel pump unit 147
- Fuel tank and lines 147
- Removing and installing fuel tank 147
- Removing installing fuel pump assembly 147
- Replacing fuel filter 147
- Technical data 147
- Removing and installing fuel tank 151
- Replacing fuel filter 153
- 13 3 010 13 3 010 154
- Fuel pump unit 154
- Removing installing fuel pump assembly 154
- Adding coolant 157
- Changing coolant 157
- Checking cooling system for leaks 157
- Closing hose clamps 157
- Contents 157
- Coolant circuit 157
- Draining coolant 157
- Installing coolant hoses 157
- Installing coolant pipes 157
- Opening hose clamps 157
- Radiator 157
- Removing and installing coolant hoses 157
- Removing and installing coolant pipes 157
- Removing and installing expansion tank 157
- Removing engine coolant feed pipe 157
- Removing engine coolant return pipe 157
- Replacing coolant hoses on engine 157
- Replacing feed hoses to radiator 157
- Replacing return hose to radiator 157
- Replacing vapour discharge hose 157
- Technical data 157
- Contents 158
- Removing and installing front frame with radiator 158
- Removing and installing radiator with fan 158
- Removing and installing radiator with fan shroud in front frame 158
- Replacing air duct 158
- Replacing fan 158
- Replacing radiator 158
- Replacing refill reservoir 158
- Coolant circuit 161
- Closing hose clamps 163
- Opening hose clamps 163
- Removing and installing coolant hoses 163
- Replacing feed hoses to radia tor 163
- Installing coolant hoses 164
- Replacing return hose to radi ator 164
- Replacing coolant hoses on engine 165
- Removing and installing coolant pipes 166
- Removing engine coolant feed pipe 166
- Installing coolant pipes 167
- Removing engine coolant return pipe 167
- Replacing vapour discharge hose 168
- Removing and installing expansion tank 169
- Changing coolant 170
- Draining coolant 170
- Adding coolant 171
- Checking cooling system for leaks 172
- Removing and installing front frame with radiator 173
- Removing and installing radiator with fan 173
- Removing and installing radiator with fan shroud in front frame 174
- Replacing air duct 175
- Replacing fan 175
- Replacing radiator 175
- Replacing refill reservoir 176
- Contents 177
- Exhaust system 177
- Removing and installing oxygen sensor 177
- Removing and installing silencer heat shield 177
- Removing and installing silencer system 177
- Technical data 177
- Removing and installing silencer heat shield 181
- Removing and installing silencer system 181
- Removing and installing oxy gen sensor 183
- Centrifugal coupling 185
- Check spring 185
- Checking clutch 185
- Clutch 185
- Contents 185
- Install clutch 185
- Removing replacing clutch 185
- Technical data 185
- Centrifugal coupling 189
- Checking clutch 189
- Removing replacing clutch 189
- Check spring 190
- Install clutch 191
- C1 gearbox 193
- Checking individual components 193
- Checking individual components of driven variator 193
- Contents 193
- Disassembling checking and assembling drive variator 193
- Dismantling and assembling gearbox checking individual components 193
- Dismantling drive variator 193
- Dismantling testing and assembling drive variator 193
- Gearbox 193
- Inspect individual components of drive variator 193
- Installing variator 193
- Operations with powertrain cradle installed 193
- Removing variator 193
- Replace shaft oil seal for variator shaft in gearbox cover shaft installed 193
- Technical data 193
- Variator reduction gear unit 193
- Variator replacement 193
- Checking dimensions of gearbox shafts 194
- Contents 194
- Gearbox cover removal 194
- Gearbox shaft removal 194
- Replacing housing shaft oil seal on output shaft 194
- Replacing shaft oil seal for variator shaft in gearbox cover shaft removed 194
- C1 gearbox 197
- Operations with powertrain cradle installed 198
- Removing variator 198
- Variator replacement 198
- Installing variator 200
- Disassembling checking and assembling drive variator 202
- Dismantling drive variator 202
- Inspect individual components of drive variator 203
- Checking individual components of driven variator 206
- Dismantling testing and assembling drive variator 206
- Checking individual components 207
- Replace shaft oil seal for varia tor shaft in gearbox cover shaft installed 210
- Variator reduction gear unit 210
- Dismantling and assembling gearbox checking individual compo nents 211
- Gearbox cover removal 212
- Gearbox shaft removal 212
- Replacing housing shaft oil seal on output shaft 213
- Replacing shaft oil seal for variator shaft in gearbox cover shaft removed 214
- Checking dimensions of gearbox shafts 218
- Contents 221
- Dismantling fork cross brace 221
- Fork cross brace components 221
- Front forks 221
- Installing fork cross brace 221
- Installing telescopic fork 221
- Installing telescopic tube cross brace with telescopic tubes 221
- Removing and installing fixed tube 221
- Removing and installing telescopic forks and fork cross brace 221
- Removing fork cross brace 221
- Removing telescopic fork 221
- Removing telescopic tube cross brace with telescopic tubes 221
- Replace guide bush 221
- Replace seal telescopic tube seal holder 221
- Replacing ball joint 221
- Replacing seal rings for telescoping tube 221
- Replacing telescopic tube 221
- Replacing telescopic tube cross brace 221
- Replacing telescopic tube seal 221
- Technical data 221
- Checking runout of fixed tube 222
- Contents 222
- Examining telescoping tube cross brace and fork cross brace 222
- Installing leading link 222
- Measuring telescopic fork 222
- Removing and installing front spring strut 222
- Removing and installing leading link 222
- Removing leading link 222
- Replacing left and right taper fit ball bearings for leading link 222
- Replacing spring shock absorber 222
- Removing and installing telescopic forks and fork cross brace 225
- Removing telescopic fork 225
- Removing and installing fixed tube 226
- Removing fork cross brace 227
- Dismantling fork cross brace 228
- Fork cross brace components 228
- Installing fork cross brace 230
- Installing telescopic fork 231
- Removing telescopic tube cross brace with telescopic tubes 231
- Replacing seal rings for tele scoping tube 231
- Replacing telescopic tube seal 233
- Replace seal telescopic tube seal holder 234
- Replace guide bush 235
- Replacing telescopic tube 236
- Replacing telescopic tube cross brace 237
- Installing telescopic tube cross brace with telescopic tubes 238
- Replacing ball joint 238
- Checking runout of fixed tube 239
- Examining telescoping tube cross brace and fork cross brace 239
- Measuring telescopic fork 239
- Removing and installing front spring strut 239
- Removing and installing leading link 243
- Removing leading link 243
- Replacing spring shock absorber 243
- 2 4 6 5 1 7 244
- A b c d 2 244
- A b c d 6 244
- Installing leading link 245
- Replacing left and right taper fit ball bearings for leading link 245
- Contents 247
- General view of handlebar 247
- Heated grip removing and installing on left side 247
- Heated grip removing and installing on right 247
- Heated grips 247
- Removing and installing handlebar 247
- Removing and installing left and right handlebar levers 247
- Removing and installing left right brake control assemblies 247
- Replacing left right brake lamp switch 247
- Replacing seal in brake unit master cylinder with optional abs only 247
- Replacing throttle cable 247
- Steering 247
- Technical data 247
- General view of handlebar 251
- Heated grip removing and installing on left side 252
- Heated grips 252
- Heated grip removing and installing on right 253
- Removing and installing left right brake control assemblies 254
- Replacing left right brake lamp switch 255
- Replacing seal in brake unit master cylinder with optional abs only 256
- Removing and installing handlebar 257
- Removing and installing left and right handlebar levers 257
- Replacing throttle cable 259
- Auxiliary swing arm 261
- Contents 261
- Installing auxiliary swing arm 261
- Rear wheel drive 261
- Removing and installing left right spring strut 261
- Removing auxiliary swing arm 261
- Replacing silentblocks 261
- Replacing spring shock absorber 261
- Technical data 261
- Auxiliary swing arm 265
- Installing auxiliary swing arm 265
- Removing auxiliary swing arm 265
- Replacing silentblocks 265
- Removing and installing left right spring strut 266
- Replacing spring shock absorber 267
- Brake caliper backplate 269
- Brakes 269
- Checking and adjusting abs wheelspeed sensor gap 269
- Contents 269
- Front abs wheelspeed sensor removal and installation 269
- Front brake caliper 269
- Front wheel 269
- Installing brake caliper carrier 269
- Rear brake caliper 269
- Rear wheel 269
- Removing and installing abs control unit 269
- Removing and installing brake caliper 269
- Removing and installing front brake disc 269
- Removing and installing front brake lines hoses 269
- Removing and installing rear abs sensor 269
- Removing and installing rear brake caliper 269
- Removing and installing rear brake disc 269
- Removing brake caliper carrier 269
- Removing front brake lines hoses with abs 269
- Replacing brake caliper carrier bearing 269
- Replacing front abs reluctor 269
- Replacing front brake hose without abs 269
- Replacing rear abs reluctor 269
- Replacing rubber bush 269
- Technical data 269
- Brake hose between brake line and brake caliper 270
- Brake hose between brake unit on left and brake line 270
- Brake line between brake hose left brake control assembly and brake hose to brake caliper without abs 270
- Brake lines between brake hose left brake control assembly and brake hose to brake caliper with abs 270
- Checking brake fluid level 270
- Checking brake pads and discs for wear replacing 270
- Checking brake pads for wear 270
- Checking fluid level in the closed brake fluid reservoir 270
- Checking fluid level in the open brake fluid reservoir 270
- Checking the brake discs 270
- Contents 270
- Front brake 270
- Installing front brake lines hoses with abs 270
- Rear brake 270
- Removing and installing rear brake lines hoses 270
- Replacing brake fluid and bleeding brake system 270
- Replacing brake pads 270
- Brake caliper backplate 273
- Removing brake caliper car rier 273
- Replacing brake caliper carrier bearing 273
- Replacing rubber bush 274
- Front brake caliper 275
- Installing brake caliper carrier 275
- Removing and installing brake caliper 275
- Rear brake caliper 276
- Removing and installing rear brake caliper 276
- Removing and installing front brake disc 279
- Removing and installing rear brake disc 279
- Front abs wheelspeed sen sor removal and installation 280
- Replacing front abs reluctor 281
- Removing and installing rear abs sensor 282
- Checking and adjusting abs wheel speed sensor gap 283
- Front wheel 283
- Replacing rear abs reluctor 283
- Rear wheel 284
- Removing and installing abs control unit 284
- Removing and installing front brake lines hoses 287
- Replacing front brake hose without abs 287
- R em oving front brake lines hoses w ith ab s 289
- Brake hose betw een brake unit on left and brake line 290
- Installing front brake lines hoses w ith ab s 290
- R em oving and installing rear brake lines hoses 290
- Brake line between brake hose left brake control assembly and brake hose to brake caliper without abs 292
- Brake lines between brake hose left brake control assembly and brake hose to brake caliper with abs 293
- Brake hose between brake line and brake caliper 296
- Checking brake pads and discs for wear replacing 297
- Checking brake pads for wear 297
- Replacing brake pads 298
- Checking the brake discs 300
- Checking brake fluid level 301
- Checking fluid level in the closed brake fluid reservoir 301
- Checking fluid level in the open brake fluid reservoir 302
- Front brake 303
- Replacing brake fluid and bleeding brake system 303
- Rear brake 304
- Checking front rear wheel rim for runout 305
- Checking front wheel rim for runout 305
- Checking rear wheel rim for runout 305
- Contents 305
- Installing rear wheel 305
- Installing right left wheel bearings 305
- Removing and installing front wheel 305
- Removing and installing rear wheel 305
- Removing left right wheel bearings 305
- Removing rear wheel 305
- Replacing wheel bearings 305
- Static balancing of front and rear wheels 305
- Static balancing of front wheel 305
- Static balancing of rear wheel 305
- Technical data 305
- Wheels and tyres 305
- Removing and installing front wheel 309
- Removing left right wheel bearings 311
- Replacing wheel bearings 311
- Installing right left wheel bearings 312
- Removing and installing rear wheel 313
- Removing rear wheel 313
- Installing rear wheel 314
- Static balancing of front and rear wheels 315
- Static balancing of front wheel 315
- Static balancing of rear wheel 315
- Checking front rear wheel rim for runout 316
- Checking front wheel rim for runout 316
- 3 617 36 3 631 317
- Checking rear wheel rim for runout 317
- C pillar foam element removal installation replacement 319
- C pillar inner trim removal installation replacement 319
- C1 trim mount 319
- C1 trim overview 319
- Contents 319
- Crash element removal installation replacement 319
- Crash element trim removal installation replacement 319
- Impact panel removal installation replacement 319
- Instrument trim removal installation and replacement 319
- Knee trim removal installation replacement 319
- Left and right lower panel removal installation replacement 319
- Left right tunnel removal installation replacement 319
- Panel centre section removal installation replacement 319
- Rear side trim removal installation replacement 319
- Rear storage compartment cover 319
- Rear trim removal installation replacement 319
- Removing and installing front trim 319
- Replacing holder for crash element 319
- Running board cover removal and installation 319
- Shoulder bar crash element left or right removal and installation 319
- Shoulder bar external trim removal installation replacement 319
- Side panel removal installation replacement 319
- Technical data 319
- Upper tunnel removal installation replacement 319
- Articulated joint hand lever mechanism removal and installation 320
- Articulated joint mechanism 320
- Bowden cable installation adjustment 320
- Checking shoulder bar alignment 320
- Contents 320
- Cross brace foam element removal installation replacement 320
- Large storage compartment 320
- Licence plate bracket removal installation replacement 320
- Lobe overload guard transfer element replacement 320
- Overview 320
- Rear mudguard removal installation replacement 320
- Removing and installing articulated joint mechanism 320
- Removing bowden cable for extending stand 320
- Removing bowden cable for retracting stand 320
- Removing installing stand 320
- Replace stand bowden cables 320
- Replacing cover 320
- Replacing tension spring s 320
- Replacing the power socket 320
- Roof bar replacement 320
- Roof removal and installation 320
- Shoulder bar replacement 320
- Stand bearings 320
- Storage compartment removal and installation 320
- Windscreen removal and installation 320
- Bracket removal and installation 321
- Contents 321
- Coupling for swing arm bearing 321
- Hinge replacement 321
- Installing powertrain cradle mounts 321
- Luggage hook replacement 321
- Luggage system bracket 321
- Luggage system lock carrier removal and installation 321
- Overview 321
- Powertrain cradle 321
- Rear frame member replacement 321
- Removing powertrain cradle mounts 321
- Replacing inside lock 321
- Replacing stand switch 321
- Support base removal and installation 321
- Topcase 321
- Tubular swing arm 321
- Upper bracket removal and installation 321
- C1 trim overview 325
- C1 trim mount 327
- Removing and installing front trim 327
- Running board cover removal and installation 327
- Left and right lower panel removal installation replacement 328
- Panel centre section removal installation replacement 328
- Rear side trim removal instal lation replacement 329
- Rear storage compartment cover 330
- Upper tunnel removal installa tion replacement 331
- Left right tunnel removal installation replacement 332
- Side panel removal installa tion replacement 333
- C pillar inner trim removal installation replacement 334
- Shoulder bar external trim removal installation replacement 335
- C pillar foam element removal installation replacement 336
- Shoulder bar crash element left or right removal and installation 336
- Rear trim removal installation replacement 337
- Instrument trim removal installation and replacement 338
- Impact panel removal installa tion replacement 339
- Crash element removal instal lation replacement 340
- Crash element trim removal installation replacement 340
- Replacing holder for crash ele ment 340
- Knee trim removal installation replacement 341
- Licence plate bracket removal installation replacement 342
- Rear mudguard removal installation replacement 342
- Large storage compartment 343
- Replacing cover 343
- Storage compartment removal and installation 343
- Replacing the power socket 344
- Roof removal and installa tion 345
- Windscreen removal and installation 345
- Cross brace foam element removal installation replacement 346
- Roof bar replacement 347
- Shoulder bar replacement 349
- Checking shoulder bar alignment 350
- Articulated joint mechanism 351
- Overview 351
- Removing and installing artic ulated joint mechanism 352
- Articulated joint hand lever mechanism removal and installation 355
- Removing bowden cable for retracting stand 360
- Replace stand bowden cables 360
- Removing bowden cable for extending stand 361
- Bowden cable installation adjustment 362
- Overview 363
- Removing installing stand 363
- Stand bearings 365
- Lobe overload guard transfer element replacement 366
- Replacing tension spring s 366
- Replacing stand switch 367
- 2 6 5 4 3 368
- 9 10 12 13 368
- Overview 368
- Powertrain cradle 368
- Removing powertrain cradle mounts 368
- Coupling for swing arm bearing 370
- Tubular swing arm 371
- Installing powertrain cradle mounts 373
- Rear frame member replace ment 373
- Bracket removal and installation 374
- Luggage system bracket 374
- Support base removal and installation 375
- Upper bracket removal and installation 375
- Luggage hook replacement 376
- Luggage system lock carrier removal and installation 376
- Hinge replacement 377
- Replacing inside lock 377
- Topcase 377
- Contents 379
- Equipment 379
- Mirror bracket removal and installation 379
- Mirror removal and installation 379
- Rear storage compartment lock barrel replacement 379
- Removing ignition switch steering lock 379
- Replacing lock barrel on large small storage compartment 379
- Replacing lock barrel on luggage rail 379
- Replacing seat lock 379
- Replacing topcase lock barrel 379
- Removing ignition switch steering lock 381
- Replacing seat lock 381
- Rear storage compartment lock barrel replacement 382
- Replacing lock barrel on large small storage compartment 382
- Replacing lock barrel on luggage rail 383
- Replacing topcase lock barrel 383
- Mirror removal and installa tion 384
- Mirror bracket removal and installation 385
- Backrest removal installation replacement 387
- Contents 387
- Head restraint removal installation replacement 387
- Heated seat removal installation replacement 387
- Install seat 387
- Open the seat 387
- Remove seat 387
- Seat lock bowden cable removal and intallation 387
- Seat lock replacement 387
- Seat removal installation replacement 387
- Heated seat removal installation replacement 389
- Install seat 389
- Open the seat 389
- Remove seat 389
- Seat removal installation replacement 389
- Backrest removal installation replacement 390
- Head restraint removal installation replacement 390
- Seat lock bowden cable removal and intallation 391
- Seat lock replacement 391
- Battery 393
- Combination switch 393
- Combination switch left removal and installation 393
- Combination switch right removal and installation 393
- Contents 393
- Filler hose 393
- Filling and charging the battery 393
- General electrical equipment 393
- General view from front 393
- General view from right 393
- Installing the battery 393
- Remove the battery 393
- Removing and installing filler funnel 393
- Removing and installing filler hose 393
- Removing and installing wipe wash pump and replacing fluid reservoir 393
- Replacing filler strainer 393
- Replacing intake strainer 393
- Replacing starter relay 393
- Replacing voltage regulator 393
- Replacing wipe wash sensor 393
- Replacing wiring harness 393
- Starter relay 393
- Technical data 393
- Voltage regulator 393
- Wipe wash sensor 393
- Wiring harness 393
- Adjusting spray nozzles 394
- Contents 394
- Hose between interface at front windscreen and spray nozzles 394
- Hose between pump and interface at front windscreen 394
- Removing and installing delivery hose 394
- Removing and installing wiper arms 394
- Replacing passage in front windscreen 394
- Replacing spray nozzles 394
- Wiper motor replacement 394
- Wiring harness 397
- General view from front 398
- Replacing wiring harness 399
- Replacing wipe wash sensor 400
- Wipe wash sensor 400
- Combination switch 401
- Combination switch left removal and installation 401
- Combination switch right removal and installation 402
- Battery 403
- Remove the battery 403
- Filling and charging the battery 404
- Installing the battery 404
- Replacing starter relay 405
- Replacing voltage regulator 405
- Starter relay 405
- Voltage regulator 405
- Removing and installing wipe wash pump and replacing fluid reservoir 406
- Removing and installing filler funnel 407
- Replacing filler strainer 407
- Replacing intake strainer 407
- Filler hose 408
- Removing and installing filler hose 408
- Hose between pump and interface at front windscreen 409
- Removing and installing delivery hose 409
- Hose between interface at front windscreen and spray nozzles 410
- Adjusting spray nozzles 411
- Replacing spray nozzles 411
- Replacing passage in front windscreen 412
- Wiper motor replacement 412
- Removing and installing wiper arms 414
- Contents 415
- Fuel gauge replacement 415
- Indicator and warning lights 415
- Instrument cluster 415
- Instruments 415
- Removing and installing instrument panel 415
- Replacing bulbs 415
- Replacing wiring harness 415
- Speedometer replacement 415
- Technical data 415
- Wiring colours 415
- Removing and installing instrument panel 420
- Replacing wiring harness 420
- Fuel gauge replacement 421
- Speedometer replacement 421
- 1 5 6 7 11 422
- Indicator and warning lights 422
- Replacing bulbs 422
- Checking headlight beam angle 423
- Contents 423
- Headlight 423
- Lights 423
- Map light 423
- Map light bulb replacement 423
- Rear lights 423
- Removing and installing headlight 423
- Replacing bulb for brake light rear light 423
- Replacing front left right turn signal 423
- Replacing front left right turn signal bulb 423
- Replacing headlight bezel 423
- Replacing high beam low beam bulb 423
- Replacing intermediate frame 423
- Replacing left right rear turn signal 423
- Replacing parking light bulb 423
- Replacing rear left right turn signal bulb 423
- Replacing taillamp cluster 423
- Technical data 423
- Turn signal 423
- Headlight 427
- Removing and installing head light 427
- Replacing intermediate frame 427
- Replacing headlight bezel 428
- Replacing high beam low beam bulb 428
- Checking headlight beam angle 429
- Replacing parking light bulb 429
- Replacing front left right turn signal 430
- Turn signal 430
- Replacing front left right turn signal bulb 431
- Replacing left right rear turn signal 431
- Rear lights 432
- Replacing rear left right turn signal bulb 432
- Replacing taillamp cluster 432
- Replacing bulb for brake light rear light 433
- Map light 434
- Map light bulb replacement 434
- Activating and checking operation of alarm system 435
- Alarm system dwa 435
- Amplifier replacement 435
- Audio module replacement 435
- Contents 435
- Control unit replacement 435
- Fun audio system 435
- Indicator led replacement 435
- Motion sensor replacement 435
- Optional extras 435
- Programming the alarm system 435
- Receiver replacement 435
- Replacing alarm system bracket 435
- Replacing left right speaker brackets 435
- Service and maintenance notice 435
- Speaker removal installation replacement 435
- Volume control replacement 435
- Activating and checking operation of alarm system 437
- Alarm system dwa 437
- Service and maintenance notice 437
- Programming the alarm system 439
- Control unit replacement 441
- Indicator led replacement 441
- Receiver replacement 442
- Motion sensor replacement 443
- Replacing alarm system bracket 444
- Fun audio system 445
- Volume control replacement 445
- Amplifier replacement 446
- Speaker removal installation replace ment 446
- Replacing left right speaker brackets 447
- Audio module replacement 448
- Checking operation of central belt release mechanism 449
- Contents 449
- Inertia reel replacement 449
- Removing and installing central belt release mechanism 449
- Replacing 2 point seat belt 449
- Replacing 3 point seat belt 449
- Replacing bowden cable with belt buckles on left right 449
- Replacing guide for seat belt at shoulder bar 449
- Replacing indicator switches for seat belt 449
- Seat belts 449
- Removing and installing cen tral belt release mechanism 451
- Seat belts 451
- Checking operation of central belt release mechanism 452
- Inertia reel replacement 452
- Replacing bowden cable with belt buckles on left right 453
- Replacing indicator switches for seat belt 453
- Replacing 3 point seat belt 454
- Replacing 2 point seat belt 456
- Replacing guide for seat belt at shoulder bar 457
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