![Kawasaki VN800 (1996-2004) [24/405] Torque and locking agent](/img/pdf.png)
Kawasaki VN800 (1996-2004) [24/405] Torque and locking agent
![Kawasaki VN800 (1996-2004) [24/405] Torque and locking agent](/views2/1121183/page24/bg18.png)
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- Http manuals magnamaniac com 1
- Kawasaki 1
- Motorcycle 1
- Service manual 1
- Vulcan 800 1
- Quick reference guide 2
- Http manuals magnamaniac com 3
- Http manuals magnamaniac com 4
- Kawasaki 4
- Motorcycle 4
- Service manual 4
- Vulcan 800 4
- Http manuals magnamaniac com 5
- Read owner s manual before operating 5
- Emission control information 6
- Http manuals magnamaniac com 6
- Http manuals magnamaniac com 7
- A warning 8
- Foreword 8
- How to use this manual 8
- Http manuals magnamaniac com 8
- P manual magnamaniac 8
- Http manuals magnamaniac com 9
- General information 10
- Http manuals magnamaniac com 10
- Table of contents 10
- 2 general information 11
- Before servicing 11
- Especially note the following 11
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- Http v manuals magna iniac c m 11
- Before servicing 12
- General information 1 3 12
- Http manuals magnamaniac com 12
- Two color electrical 12
- 4 general information 13
- Before servicing 13
- Http manuals magnamaniac com 13
- Http manuals magnamaniac com 14
- Http manuals magnamaniac com 15
- Dimensions 16
- Engine 16
- General information 1 7 16
- General specifications 16
- Http manuals magnamaniac com 16
- Performance 16
- Vn800 a1 a2 a3 a4 a5 16
- 8 general information 17
- General specifications 17
- Http manuals magnamaniac com 17
- General information 1 9 18
- Http manuals magnamaniac com 18
- Periodic maintenance chart 18
- 10 general information 19
- Http manuals magnamaniac com 19
- Technical information sealed battery 19
- Caution 20
- General information 1 11 20
- Http manuals magnamaniac com 20
- Technical information sealed battery 20
- 12 general information 21
- Http manuals magnamaniac com 21
- Technical information sealed battery 21
- Awarning 22
- General information 1 13 22
- Http manuals magnamaniac com 22
- Technical information sealed battery 22
- 14 general information__________________________________________ 23
- Http manuals ma2namaniac com 23
- Http manuals magnamaniac com 23
- Torque and locking agent 23
- General information 1 15 24
- Htt manuals magnamaniac om o 24
- Http manuals magnamaniac com 24
- Torque and locking agent 24
- 16 general information 25
- Basic torque for general fasteners of frame parts ______________ _________ 25
- Http manuals magnamaniac com 25
- Torque and locking agent 25
- General information 1 17 26
- Http manuals magnamaniac com 26
- Special tools and sealant 26
- 18 general information 27
- Http manuals magnamaniac com 27
- Special tools and sealant 27
- General information 1 19 28
- Http manuals magnamaniac com 28
- Special tools and sealant 28
- 20 general information 29
- Http manuals magnamaniac com 29
- Special tools and sealant 29
- General information 1 21 30
- Http manuals magnamaniac com 30
- Special tools and sealant 30
- Http manuals magnamaniac com 31
- Http manuals magnamaniac com 32
- 24 general information 33
- Cable wire and hose routing 33
- Http manuals magnamaniac com 33
- Cable wire and hose routing 34
- General information 1 25 34
- Http manuals magnamaniac com 34
- 26 general information 35
- Cable wire and hose routing 35
- Http manuals magnamaniac com 35
- General information 1 27 36
- Http manuals magnamaniac com 36
- 28 general information 37
- Cable wire and hose routing 37
- California model 37
- Http manuals magnamaniac com 37
- Http manuals magnamaniac com 38
- 30 general information 39
- Cable wire and hose routing 39
- Http manuals magnamaniac com 39
- Fuel system 40
- Http manuals magnamaniac com 40
- Table of contents 40
- 2 fuel system 41
- Exploded view 41
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- Http manuals magnamaniac com 42
- 4 fuel system 43
- Http manuals magnamaniac com 43
- Specifications 43
- Fuel system 2 5 44
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- Throttle grip and cables 44
- 6 fuel system 45
- Carburetor 45
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- Fuel system 2 7 46
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- 8 fuel system 47
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- Fuel system 2 9 48
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- 10 fuel system 49
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- Fuel system 2 11 50
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- 12 fuel system 51
- Air cleaner 51
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- Fuel system 2 13 52
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- 14 fuel system 53
- Fuel tank 53
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- Fuel system 2 15 54
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- 16 fuel system _______________________________________ 55
- Evaporative emission control system california model only 55
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- Fuel system 2 17 56
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- Http manuals magnamaniac com 57
- Cooling system 58
- Http manuals magnamaniac com 58
- Table of contents 3 58
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- Http manuals magnamaniac com 60
- 4 cooling system 61
- Http manuals magnamaniac com 61
- Specifications 61
- Coolant 62
- Cooling system 3 5 62
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- 6 cooling system 63
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- Cooling system 3 7 64
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- 8 cooling system 65
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- Water pump mechanical seal 65
- Cooling system 3 9 66
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- 10 cooling system 67
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- Radiator radiator fan 67
- Cooling system 3 11 68
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- Radiator cap inspection 68
- 12 cooling system 69
- Http manuals magnamaniac com 69
- Thermostat 69
- Cooling system 3 13 70
- Http manuals magnamaniac com 70
- Radiator fan switch water temperature sensor 70
- Http manuals magnamaniac com 71
- Engine top end 72
- Http manuals magnamaniac com 72
- Table of contents 72
- Http manuals magnamaniac com 73
- Http manuals magnamaniac com 74
- Http manuals magnamaniac com 75
- Uals magn i maniac com 75
- Engine top end 4 5 76
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- 6 engine top end 77
- Clean air system 77
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- Cylinder head cover 78
- Engine top end 4 7 78
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- 8 engfne top end 79
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- Camshaft camshaft chain 80
- Engine top end 4 9 80
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- 10 engine top end 81
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- Engine top end 4 11 82
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- 12 engine top end 83
- Camshaft chain tensioner 83
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- Engine top end 4 13 84
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- Rocker shaft rocker arm 84
- 14 engine top end 85
- Cylinder head 85
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- Engine top end 4 15 86
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- 16 engine top end 87
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- Engine top end 4 17 88
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- Valves 88
- 18 engine top end 89
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- Engine top end 4 19 90
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- 20 engine top end 91
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- Engine top end 4 21 92
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- 22 engine top end 93
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- Engine top end 4 23 94
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- Http manuals magnamaniac com 95
- Cylinder pistons 96
- Engine top end 4 25 96
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- 26 engine top end 97
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- Http manuals magnamaniac com 98
- Http manuals magnamaniac com 99
- Engine top end 4 29 100
- Http manuals magnamaniac com 100
- Muffler 100
- 30 engine top end 101
- Http manuals magnamaniac com 101
- Clutch 102
- Http manuals magnamaniac com 102
- Table of contents 102
- Http manuals magnamaniac com 103
- Clutch 5 3 104
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- Specifications__________________________________________________ ____________________ 104
- 4 clutch 105
- Clutch lever and cable 105
- Http manuals magnamaniac com 105
- Clutch 5 5 106
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- 6 clutch 107
- Http manuals magnamaniac com 107
- Right engine cover 107
- Clutch 108
- Clutch 5 7 108
- Http manuals magnamaniac com 108
- 8 clutch 109
- Http manuals magnamaniac com 109
- Engine lubrication system 110
- Http manuals magnamaniac com 110
- Table of contents 110
- Http manuals magnamaniac com 111
- Http manuals magnamaniac com 112
- 4 engine lubrication system 113
- Http manuals magnamaniac com 113
- Specifications 113
- Engine lubrication system 6 5 114
- Engine oil and oil fitter 114
- Http manuals magnamaniac com 114
- 6 engine lubrication system 115
- Http manuals magnamaniac com 115
- Http manuals magnamaniac com 116
- Oil pump oil pump drive chain ______________________ ___ 116
- ___________________engine lubrication system 6 7 116
- 8 engine lubrication system 117
- Http manuals magnamaniac com 117
- Oil pressure measurement 117
- Engine lubrication system 6 9 118
- Http manuals magnamaniac com 118
- Oil pressure switch 118
- 10 engine lubrication system 119
- Http manuals magnamaniac com 119
- Oil pipe relief valve 119
- Engine lubrication system 6 11 120
- Http manuals magnamaniac com 120
- Http manuals magnamaniac com 121
- Engine removal installation 122
- Http manuals magnamaniac com 122
- Table of contents 122
- Http manuals magnamaniac com 123
- Http manuals magnamaniac com 124
- 4 engine removal installation 125
- Engine removal lnstallation 125
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- Engine removal installation 7 5 126
- Http manuals magnamaniac com 126
- Http manuals magnamaniac com 127
- Crankshaft transmission 128
- Http manuals magnamaniac com 128
- Table of contents 128
- Http manuals magnamaniac com 129
- Http manuals magnamaniac com 130
- 4 crankshaft transmission 131
- Http manuals magnamaniac com 131
- Specifications 131
- Crankcase splitting 132
- Crankshaft transmission 8 5 132
- Http manuals magnamaniac com 132
- 6 crankshaft transmission 133
- Http manuals magnamaniac com 133
- Crankshaft transmission 8 7 134
- Http manuals magnamaniac com 134
- 8 crankshaft transmission 135
- Http manuals magnamaniac com 135
- Crankshaft connecting rods 136
- Crankshaft transmission 8 9 136
- Http manuals magnamaniac com 136
- 10 crankshaft transmission 137
- Http manuals magnamaniac com 137
- Crankshaft transmission 8 11 138
- Http manuals magnamaniac com 138
- 12 crankshaft transmission 139
- Http manuals magnamaniac com 139
- Balancer starter clutch 140
- Crankshaft transmission 8 13 140
- Http manuals magnamaniac com 140
- 14 crankshaft transmission 141
- Http manuals magnamaniac com 141
- Crankshaft transmission 8 15 142
- Http manuals magnamaniac com 142
- 16 crankshaft transmission 143
- Http manuals magnamaniac com 143
- Crankshaft transmission 8 17 144
- Http manuals magnamaniac com 144
- Torque limiter 144
- 18 crankshaft transmission 145
- Http manuals magnamaniac com 145
- Primary gear 145
- Crankshaft transmission 8 19 146
- Http manuals magnamaniac com 146
- Transmission 146
- 20 crankshaft transmission 147
- Http manuals magnamaniac com 147
- Crankshaft transmission 8 21 148
- Http manuals magnamaniac com 148
- 22 crankshaft transmission 149
- Http manuals magnamaniac com 149
- Crankshaft transmission 8 23 150
- Http manuals magnamaniac com 150
- Http manuals magnamaniac com 152
- Table of contents 152
- Wheels tires 152
- Http manuals magnamaniac com 153
- Http manuals magnamaniac com 154
- Specifications 154
- Wheels tires 9 3 154
- 4 wheels tires 155
- Http manuals magnamaniac com 155
- Wheels rims 155
- Http manuals magnamaniac com 156
- Wheels tires 9 5 156
- 6 wheels tires 157
- Http manuals magnamaniac com 157
- Http manuals magimaniac com 158
- Http manuals magnamaniac com 158
- Wheels tires 9 7 158
- 8 wheels tires 159
- Http manuals magnamaniac com 159
- Http manuals magnamaniac com 160
- Wheels tires 9 9 160
- 10 wheels tires 161
- Http manuals magnamaniac com 161
- Hub bearing 161
- Http manuals magnamaniac com 162
- Wheels tires 9 11 162
- 12 wheels tires 163
- Http manuals magnamaniac com 163
- Speedometer gear 163
- Final drive 164
- Http manuals magnamaniac com 164
- Table of contents 164
- Http manuals magnamaniac com 165
- Final drive 10 3 166
- Http manuals magnamaniac com 166
- Specifications 166
- 4 final drive 167
- Drive chain 167
- Http manuals magnamaniac com 167
- Final drive 10 5 168
- Http manuals magnamaniac com 168
- 6 final drive 169
- Http manuals magnamaniac com 169
- Final drive 10 7 170
- Http manuals magnamaniac com 170
- Sprocket coupling 170
- 8 final drive 171
- Http manuals magnamaniac com 171
- Final drive 10 9 172
- Http manuals magnamaniac com 172
- 10 final drive 173
- Http manuals magnamaniac com 173
- Brakes 174
- Http manuals magnamaniac com 174
- Table of contents 174
- Http manuals magnamaniac com 175
- Http manuals magnamaniac com 176
- 4 brakes 177
- Http manuals magnamaniac com 177
- Specifications 177
- Brakes 11 5 178
- Calipers 178
- Http manuals magnamaniac com 178
- 6 brakes 179
- Http manuals magnamaniac com 179
- Brakes 11 7 180
- Http manuals magnamaniac com 180
- 8 brakes 181
- Brake pads 181
- Http manuals magnamaniac com 181
- Brakes 11 9 182
- Http manuals magnamaniac com 182
- Master cylinder 182
- 10 brakes 183
- Http manuals magnamaniac com 183
- Brake disc 184
- Brakes 11 11 184
- Http manuals magnamaniac com 184
- 12 brakes 185
- Brake fluid 185
- Http manuals magnamaniac com 185
- Brakes 11 13 186
- Http manuals magnamaniac com 186
- 14 brakes 187
- Http manuals magnamaniac com 187
- Brake hose 188
- Brakes 11 15 188
- Http manuals magnamaniac com 188
- 16 brakes 189
- Brake pedal and cable 189
- Http manuals magnamaniac com 189
- Brakes 11 17 190
- Http manuals magnamaniac com 190
- 18 brakes 191
- Brake panel 191
- Http manuals magnamaniac com 191
- Brakes 11 19 192
- Http manuals magnamaniac com 192
- 20 brakes 193
- Http manuals magnamaniac com 193
- Brakes 11 21 194
- Http manuals magnamaniac com 194
- Http manuals magnamaniac com 195
- Http manuals magnamaniac com 196
- Suspension 196
- Table of contents 196
- 2 suspension 197
- Exploded view 197
- Http manuals magnamaniac com 197
- Http manuals magnamaniac com 198
- 4 suspension 199
- Http manuals magnamaniac com 199
- Specifications 199
- Front fork 200
- Http manuals magnamaniac com 200
- Suspension 12 5 200
- 6 suspension 201
- Http manuals magnamaniac com 201
- Http manuals magnamaniac com 202
- Suspension 12 7 202
- 8 suspension 203
- Http manuals magnamaniac com 203
- Http manuals magnamaniac com 204
- Suspension 12 9 204
- 10 suspension 205
- Http manuals magnamaniac com 205
- Rear shock absorber 205
- Http manuals magnamaniac com 206
- S w i nga rm 206
- Suspension 12 11 206
- Http manuals magnamaniac com 207
- Http manuals magnamaniac com 208
- Suspension 12 13 208
- Tie rod rocker arm 208
- Http manuals magnamaniac com 209
- Http manuals magnamaniac com 210
- Steering 210
- Table of contents 210
- 2 steering 211
- Exploded view 211
- Http manuals magnamaniac com 211
- Http manuals magnamaniac com 212
- Specifications 212
- Steering 13 3 212
- 4 steering 213
- Http manuals magnamaniac com 213
- Steering 213
- Http manuals magnamaniac com 214
- Steering 13 5 214
- Steering stem 214
- 6 steering 215
- Http manuals magnamaniac com 215
- Http manuals magnamaniac com 216
- Steering 13 7 216
- 8 steering 217
- Handlebar 217
- Http manuals magnamaniac com 217
- Http manuals magnamaniac com 218
- Table of contents 218
- Http manuals magnamaniac com 219
- Http manuals magnamaniac com 220
- 4 frame 221
- Http manuals magnamaniac com 221
- Frame 14 5 222
- Http manuals magnamaniac com 222
- Side covers 222
- 6 frame___________________ 223
- Http manuals magnamaniac com 223
- Storage box tool kit container 223
- Fenders 224
- Frame 14 7 224
- Http manuals magnamaniac com 224
- 8 frame 225
- Battery case 225
- Http manuals magnamaniac com 225
- Down tube rear frame 226
- Frame 14 9 226
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- Http manuals magnamaniac com 227
- Electrical system 228
- Http manuals magnamaniac com 228
- Table of contents 228
- Http manuals magnamaniac com 229
- Http manuals magnamaniac com 230
- Http manuals magnamaniac com 231
- Http manuals magnamaniac com 232
- Specifications 232
- _______________________________________________________ electrical system 15 5 232
- 6 electrical system 233
- Http manuals magnamaniac com 233
- Parts location 233
- Electrical system 15 7 234
- Http manuals magnamaniac com 234
- Precautions______________________ ________________ 234
- 8 electrical system 235
- Electrical wiring 235
- Http manuals magnamaniac com 235
- Battery 236
- Electrical system 15 9 236
- Http manuals magnamaniac com 236
- 10 electrical system 237
- Http manuals magnamaniac com 237
- Charging system 238
- Electrical system 15 11 238
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- 12 electrical system 239
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- Electrical system 15 13 240
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- 14 electrical system 241
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- Electrical system 15 15 242
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- 16 electrical system 243
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- Electrical system 15 17 244
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- 18 electrical system 245
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- Ignition system 245
- Electrical system 15 19 246
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- 20 electrical system 247
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- Electrical system 15 21 248
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- 22 electrical system 249
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- Electrical system 15 23 250
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- 24 electrical system 251
- Electric starter system 251
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- Electrical system 15 25 252
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- 26 electrical system 253
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- Electrical system 15 27 254
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- 28 electrical system 255
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- Electrical system 15 29 256
- Http manuals magnai niac com 256
- Http manuals magnamaniac com 256
- Lighting system 256
- 30 electrical system 257
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- Electrical system 15 31 258
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- 32 electrical system 259
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- Electrical system 15 33 260
- Http manuals magnamaniac com 260
- Radiator fan system 260
- 34 electrical system 261
- Http manuals magnamaniac com 261
- Meter instruments 261
- Electrical system 15 35 262
- Http manuals magnamaniac com 262
- Switches and sensor 262
- 36 electrical system 263
- Http manuals magnamaniac com 263
- Electrical system 15 37 264
- Http manuals magnamaniac com 264
- Junction box 264
- 38 electrical system 265
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- Electrical system 15 39 266
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- 40 electrical system 267
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- Http manuals magnamaniac com 272
- Http manuals magnamaniac com 273
- Wiring diagram other than us canada and australia 273
- Http manuals magnamaniac com 274
- Http manuals magnamaniac com 275
- Appendix 276
- Http manuals magnamaniac com 276
- Table of contents 276
- 2 appendix 277
- Additional considerations for racing 277
- Carburetor 277
- Http manuals magnamaniac com 277
- Spark plug 277
- Appendix 16 3 278
- Http manuals magnamaniac com 278
- 4 appendix 279
- Engine doesn t start starting difficulty 279
- Http manuals magnamaniac com 279
- Poor running at low speed 279
- Troubleshooting guide 279
- Appendix 16 5 280
- Clutch operation faulty 280
- Http manuals magnamaniac com 280
- Over cooling 280
- Poor running or no power at high speed overheating 280
- 6 appendix 281
- Abnormal drive train noise 281
- Abnormal engine noise 281
- Abnormal frame noise 281
- Gear shifting faulty 281
- Http manuals magnamaniac com 281
- Oil pressure warning light goes on 281
- Appendix 16 7 282
- Battery trouble 282
- Brake doesn t hold 282
- Exhaust smokes excessively 282
- Handling and or stability unsatisfactory 282
- Http manuals magnamaniac com 282
- 8 appendix 283
- Genera lubrication 283
- Http manuals magnamaniac com 283
- Appendix 16 9 284
- Http manuals magnamaniac com 284
- Nut boit and fastener tightness 284
- Http manuals magnamaniac com 285
- Http manuals magnamaniac com 286
- Supplement 2000 2001 models 286
- Table of contents 286
- 2 supplement 2000 2001 models 287
- Http manuals magnamaniac com 287
- Http manuals magnamaniac com 288
- 4 supplement 2000 2001 models 289
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- Http manuals magnamaniac com 290
- Supplement 2000 2001 models 17 5 290
- 6 supplement 2000 2001 models 291
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- Http manuals magnamaniac com 292
- Supplement 2000 2001 models 17 7 292
- Http manuals magnamaniac com 293
- Http manuals magnamaniac com 294
- Http manuals magnamaniac com 296
- Supplement 2002 2003 models 296
- Supplement 2002 2003 models 18 1 296
- Table of contents 296
- 2 supplement 2002 2003 models 297
- Foreword 297
- Http manuals magnamaniac com 297
- General information 298
- General specifications 298
- Http manuals magnamaniac com 298
- Supplement 2002 2003 models 18 3 298
- 4 supplement 2002 2003 models 299
- General information 299
- Http manuals magnamaniac com 299
- General information 300
- Http manuals magnamaniac com 300
- Supplement 2002 2003 models 18 5 300
- Torque and locking agent 300
- 6 supplement 2002 2003 models 301
- Cable wire and hose routing 301
- General information 301
- Http manuals magnamaniac com 301
- Exploded view 302
- Fuel sytem 302
- Http manuals magnamaniac com 302
- Supplement 2002 2003 models 18 7 302
- 8 supplement 2002 2003 models 303
- Fuel system 303
- Fuel sytem 303
- Http manuals magnamaniac com 303
- Clutch 304
- Http manuals magnamaniac com 304
- Specification 304
- Supplement 2002 2003 models 18 9 304
- 10 supplement 2002 2003 models 305
- Engine lubiication system 305
- Engine oil and oii filter 305
- Http manuals magnamaniac com 305
- Specifications 305
- Http manuals magnamaniac com 306
- Supplement 2002 2003 models 18 11 306
- 12 supplement 2002 2003 models 307
- Engine removai lnstallation 307
- Engine removal lnstaliation 307
- Http manuals magnamaniac com 307
- Http manuals magnamaniac com 308
- Specifications 308
- Supplement 2002 2003 models 18 13 308
- Wheels tires ___________________________ 308
- 14 supplement 2002 2003 models 309
- Exploded view 309
- Final drive 309
- Http manuals magnamaniac com 309
- Final drive 310
- Http manuals magnamaniac com 310
- Sprocket coupling 310
- Supplement 2002 2003 models 18 15 310
- 16 supplement 2002 2003 models 311
- Brakes 311
- Exploded view 311
- Http manuals magnamaniac com 311
- Brakes 312
- Http manuals magnamaniac com 312
- Supplement 2002 2003 models 18 17 312
- 18 supplement 2002 2003 models 313
- Brake disc 313
- Brakes 313
- Http manuals magnamaniac com 313
- Master cylinder 313
- Exploded view 314
- Http manuals magnamaniac com 314
- Supplement 2002 2003 models 18 19 314
- 20 supplement 2002 2003 models 315
- Electrical system 315
- Exploded view 315
- Http manuals magnamaniac com 315
- Http manuals magnamaniac com 316
- Supplement 2004 model 316
- Supplement 2004 model 19 1 316
- Table of contents 316
- 2 supplement 2004 model 317
- Foreword 317
- Http manuals magnamaniac com 317
- General information 318
- General specifications 318
- Http manuals magnamaniac com 318
- Supplement 2004 model 19 3 318
- 4 supplement 2004 model 319
- General information 319
- Http manuals magnamaniac com 319
- Engine lublication system 320
- Engine oil and oil filter 320
- Http manuals magnamaniac com 320
- Specifications 320
- Supplement 2004 model 19 5 320
- Http manuals magnamaniac com 321
- Electrical system 322
- Http manuals magnamaniac com 322
- Supplement 2004 model 19 7 322
- 8 supplement 2004 model 323
- Electrical system 323
- Http manuals magnamaniac com 323
- Specifications 323
- Http manuals magnamaniac com 324
- Http manua ls gnamaniac com 325
- Http manuals magnamaniac com 325
- Kawasaki 325
- Model application 325
- Http manuals magnamaniac com 327
- Quick reference guide 328
- Http manuals magnamaniac com 329
- Http manuals magnamaniac com 331
- Read owner s manual before operating 331
- A maladjustment of vehicle components such that the emission standards are exceeded b use of replacement parts or accessories which adversely affect the performance or 332
- C addition of components or accessories that result in the vehicle exceeding the standards d permanently removing disconnecting or rendering inoperative any component or element 332
- Durability of the motorcycle 332
- Elements of design in order to perform maintenance 332
- Emission control information 332
- Has been generally 332
- Http manuals magnamaniac com 332
- Interpreted as follows 332
- Of design of the emission control systems 332
- Tampering could include 332
- Tampering does not include the temporary removal or rendering inoperative of devices or 332
- The phrase remove or render inoperative any device or element of design 332
- Http manuals magnamaniac com 333
- Tampering with noise control system prohibited 333
- Foreword 334
- How to use this manual 334
- Http manuals magnamaniac com 334
- Http manuals magnamaniac com 335
- General information 336
- General information 1 1 336
- Http manuals magnamaniac com 336
- Table of contents 336
- 2 general information 337
- Http manuals magnamaniac com 337
- General information 1 3 338
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- 4 general information 339
- General specifications 339
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- General information 1 5 340
- General specifications 340
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- 6 general information 341
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- General information 1 9 344
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- Manuals magnama 344
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- Torque and locking agent 344
- 10 general information 345
- Basic torque for genera fasteners 345
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- Torque and locking agent 345
- Wheels tires 346
- 2 wheels tires 347
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- Specifications 347
- Final drive 348
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- Ot con 348
- 2 final drive 349
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- Brakes 350
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- Exploded view 351
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- Brakes 11 3 352
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- Electrical system 360
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- Electrical system 15 3 362
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- 6 electrical system 365
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- 8 electrical system ______________ 367
- Electrical system 15 9 368
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- Supplement 2000 2001 models 370
- Table of contents 370
- Foreword 371
- How to use this manual 371
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- General information 372
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- Model identification 372
- General specifications 373
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- General specifications 374
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- Fuel system specifications 375
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- 10 supplement 2000 2001 models 379
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- Supplement 2000 2001 models 16 11 380
- 12 supplement 2000 2001 models 381
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- Vn800 b5 b6 wiring diagram other than u s a canada and australia 381
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- Supplement 2002 model 384
- Supplement 2002 model 17 1 384
- Table of contents 384
- 2 supplement 2002 model 385
- Foreword 385
- Http manuals magnamaniac com 385
- General information 386
- General specifications 386
- Http manuals magnamaniac com 386
- Supplement 2002 model 17 3 386
- 4 supplement 2002 model 387
- General information 387
- Http manuals magnamaniac com 387
- General information 388
- Http manuals magnamaniac com 388
- Supplement 2002 model 17 5 388
- Torque and locking agent 388
- 6 supplement 2002 model 389
- Genera information 389
- Http manuals magnamaniac com 389
- Exploded view 390
- Fuel system 390
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- Supplement 2002 model 17 7 390
- 8 supplement 2002 model 391
- Fuel system 391
- Fuel tank 391
- Http manuals magnamaniac com 391
- Clutch 392
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- Specifications 392
- Supplement 2002 model 17 9 392
- 10 supplement 2002 model 393
- Engine lubrication system 393
- Engine oil and oil filter 393
- Http manuals magnamaniac com 393
- Specifications 393
- Http manuals magnamaniac com 394
- Supplement 2002 model 17 11 394
- 12 supplement 2002 model 395
- Engine removal lnstallation 395
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- Exploded view 396
- Http manuals magnamaniac com 396
- Supplement 2002 model 17 13 396
- Wheels tires 396
- 14 supplement 2002 model 397
- Exploded view 397
- Final drive 397
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- Final drive 398
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- Sprocket coupling 398
- _______________________________ supplement 2002 model 17 15 398
- 16 supplement 2002 model 399
- Brakes 399
- Exploded view 399
- Http manuals magnamaniac com 399
- Brakes 400
- Http manuals magnamaniac com 400
- Supplement 2002 model 17 17 400
- 18 supplement 2002 model______________________________ 401
- Brake disc 401
- Brakes 401
- Http manuals magnamaniac com 401
- Exploded view 402
- Http manuals magnamaniac com 402
- Supplement 2002 model 17 19 402
- Http manuals magnamaniac com 403
- Http manuals magnamaniac com 404
- Http manuals magnamaniac com 405
- Kawasaki 405
- Model application 405
- Part no 99924 1199 56 405
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GENERAL INFORMATION 1 15 Torque and Locking Agent Engine Removal lnstallation Engine mounting nuts Engine mounting bracket bolts Down tube mounting bolts Crankshaft Transmission Crankcase bolts Connecting rod big end cap nuts Primary gear bolt Balancer gear bolt Starter clutch gear bolt Starter clutch bolts Output shaft bearing stopper bolts Balancer shaft bearing stopper bolts Shift drum bearing stopper bolts Transmission cover bolts External shift mechanism cover bolts Shift shaft return spring pin Shift drum position lever bolt Neutral switch Shift pedal pivot bolt Shift pedal pivot nut Shift drum cam mounting screw Shift lever camp bolt Wheels Tires Front axle clamp bolt Front axle nut Rear axle nut Spoke nipples Final Drive Engine sprocket nut Rear sprocket nuts Rear sprocket stud bolts Brakes Torque link nuts Caliper mounting bolts Disk mounting bolts Brake hose banjo bolts Bleed valve Brake pedal bolt Master cylinder clamp bolts Brake lever pivot bolt Brake lever pivot nut Reservoir cap screw Front brake light switch screws Suspension Front fork clamp bolts 10 mm 6 mm upper lower 44 23 44 4 5 2 3 4 5 33 16 5 33 39 11 46 157 69 69 34 12 11 11 11 11 29 11 15 29 29 12 4 0 1 1 4 7 16 0 7 0 7 0 3 5 1 2 1 1 1 1 1 1 1 1 3 0 1 1 1 5 3 0 3 0 1 2 29 95 in ib 34 115 51 51 25 104 In ib 95 in lb 95 in lb 95 in ib 95 in lb 22 95 in lb 11 0 22 22 104 in lb 34 88 98 4 0 3 5 9 0 10 0 0 41 25 65 72 36 in lb 127 74 13 0 7 5 94 54 34 34 23 25 7 8 23 11 1 0 5 9 1 5 1 2 3 5 35 2 3 2 5 0 80 2 3 1 1 0 10 0 60 0 15 0 12 25 25 16 5 18 0 69 in lb 16 5 95 in lb 9 in lb 52 in lb 13 in lb 10 in lb 20 34 20 2 0 3 5 2 0 6 0 10 0 14 5 25 14 5 43 http manuals magnamaniac com Front fork bottom Allen bolts Rear shock ahtt manuals magnamaniac omo 98 Swingarm pivot shaft nut I 72 s 0 L L L L L O L L
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