![Yamaha TZR250 (1987) [118/333] Engine disassembly](/img/pdf.png)
Yamaha TZR250 (1987) [118/333] Engine disassembly
![Yamaha TZR250 (1987) [118/333] Engine disassembly](/views2/1121408/page118/bg76.png)
Содержание
- Tzr250 1
- Yamaha 87 1
- Caution 3
- Exploded diagram 3
- How to use this manual 3
- Manual format 3
- Notice 3
- Particularly important information 3
- Illustrated symbols refer to the illustration 4
- Chapter 1 general information 5
- Chapter 2 specifications 5
- Contents 5
- Chapter 4 engine overhaul 7
- Carburetion 8
- Chapter 5 8
- Chapter 6 8
- Chas j 8
- Cool ij 8
- Cooling system 8
- Gen ki 8
- Insp adj 8
- Trbllt l shtgk j 8
- Chapter 7 chassis 9
- Carb t 10
- Chapter 8 electrical 10
- Gen кц nfobh 10
- Inspb l adjcj 10
- Specf j 10
- Trblf shtgt 10
- Chapter 9 11
- Troubleshooting 11
- Gen info 13
- General information 13
- Motorcycle identification 13
- Gen info 14
- Important information 14
- Gen info 15
- Important information 15
- Special tools 16
- Gen info 18
- Special tools 18
- Special tools 19
- General specifications 20
- Specifications 20
- General specifications 21
- Maintenance specifications 22
- Maintenance 23
- Maintenance specifications 24
- Maintenance specifications 25
- Maintenance specifications 26
- Maintenance specifications 27
- Maintenance specifications 28
- Maintenance specifications 29
- Maintenance specifications 30
- Maintenance specifications 31
- Maintenance specifications 32
- Maintenance specifications 33
- Definition of units 34
- General torque specifications 34
- Lubrication points and lubricant type 35
- Lubrication points and lubricant type 36
- _ sisii 36
- __sïâ 36
- Cable routing 39
- Cable routing 40
- Cable routing 41
- Cable routing 42
- Introduction 43
- O o o__ 43
- P j e w 43
- Periodic inspection and adjustment 43
- Periodic maintenance lubrication intervals 43
- Insp adj ev 44
- Periodic maintenance lubrication intervals 44
- Cowlings 45
- Insp ad 45
- Cowlings 46
- Insp adj eh 46
- Insp ad 47
- Side covers 47
- Engine 48
- Insp adj 48
- Y p v s cable adjustment 48
- Y p v s cable adjustment 49
- Carburetor synchronization 50
- Insp ad 50
- Carburetor synchronization 51
- Carburetor synchronization 52
- Insp adj 52
- Idle speed adjustment 53
- Insp adj 54
- Throttle cable free play adjustment 54
- Autolube pump cable adjustment 55
- Autolube pump stroke adjustment 56
- Insp ad 56
- Spark plug inspection 58
- Spark plug inspection ignition timing check 59
- Ignition timing check 60
- Insp adj 60
- Engine oil level check 61
- Insp ad 61
- Insp adj 62
- Transmission oil level inspection 62
- Transmission oil replacement 62
- Transmission oil replacement 63
- Clutch adjustment 64
- Insp adj 64
- Air filter cleaning 65
- Insp adj 65
- A adj 1 66
- Air filter cleaning 66
- Air filter cleaning carburetor joint 67
- Insp adj 67
- Inspection 67
- Carburetor joint inspection 68
- Insp adj 68
- Fuel line inspection 69
- Insp adj 69
- Fuel line inspection exhaust system inspection 70
- Coolant level inspection 71
- Insp adj ev 71
- Coolant level inspection 72
- Insp adj 72
- Coolant replacement 73
- Jnsp g adj 73
- Coolant replacement 74
- Insp adj 74
- Coolant replacement 75
- Insp ad 75
- Coolant replacement 76
- Insp adj 76
- Cooling system inspection 77
- Insp ad 77
- Cooling system inspection 78
- Insp adj 78
- Adjustment 79
- Chassis 79
- Front brake adjustment rear brake 79
- Insp adj eth 79
- Brake fluid inspection 80
- Insp adj 80
- Brake pad inspection brake light switch adjustment 81
- Jnsp fj adj 81
- Drive chain slack adjustment 82
- Msp pg adj 82
- Drive chain slack adjustment 83
- Insp ad 83
- Drive chain lubrication steering head adjustment 84
- Insp ad 85
- Steering head adjustment 85
- Imsp yj adj 1 86
- Steering head adjustment 86
- Front fork oil replacement 87
- Insp ad 87
- Front fork oil replacement 88
- Inspjoa adj 88
- Insp ad 89
- No_______ 89
- Insp ad 90
- Nm n mon r i 90
- Rear shock absorber adjustment 90
- Insp adj 91
- Rear shock absorber settings 91
- Recommended combinations of front fork and 91
- Insp ad 92
- Tire inspection 92
- Insp adj 93
- Wheel inspection 93
- Cable inspection and lubrication 94
- Insp adj 94
- Lever and pedal lubrication sidestand 94
- Lubrication swingarm and relay arm lubrication 94
- Uu__________________ 94
- Battery inspection 95
- Electrical 95
- Insp ad 95
- Battery inspection 96
- Insp adj 96
- Battery inspection fuse inspection 97
- Insp ad 97
- Fuse inspection 98
- Insp ad 98
- Bulb replacement 99
- Headlight beam adjustment headlight sp so 99
- Headlight bulb replacement 100
- Insp adj 100
- Engine overhaul 101
- Engine removal 101
- Engine removal 103
- Engine removal 104
- Engine removal 107
- Engine disassembly 108
- Engine disassembly 109
- Engine disassembly 110
- Engine disassembly 111
- Engine disassembly 112
- Engine disassembly 114
- Engine disassembly 118
- Inspection and repair 119
- Inspection and repair 121
- Inspection and repair 122
- Inspection and repair 124
- Inspection and repair 126
- Inspection and repair 127
- Inspection and repair 128
- Inspection and repair 129
- Inspection and repair 130
- Inspection and repair 131
- Engine assembly and adjustment 132
- Engine assembly and adjustment 133
- Engine assembly and adjustment 134
- Engine assembly and adjustment 135
- Engine assembly and adjustment 136
- Engine assembly and adjustment 137
- Engine assembly and adjustment 138
- Engine assembly and adjustment 139
- Engine assembly and adjustment 140
- Engine assembly and adjustment 141
- Engine assembly and adjustment 142
- Engine assembly and adjustment 143
- Engine assembly and adjustment 144
- Engine assembly and adjustment 145
- Engine assembly and adjustment 146
- Engine assembly and adjustment 147
- Engine assembly and adjustment 148
- Engine assembly and adjustment 149
- Engine assembly and adjustment 150
- Engine assembly and adjustment 151
- Engine assembly and adjustment 152
- Engine assembly and adjustment 153
- Engine assembly and adjustment 154
- Engine assembly and adjustment 155
- Engine assembly and adjustment 156
- Engine assembly and adjustment 157
- Engine assembly and adjustment 158
- Engine assembly and adjustment 159
- Engine assembly and adjustment 160
- Engine assembly and adjustment 161
- Engine assembly and adjustment 162
- Cooling system 163
- Water pump 163
- Water pump 164
- Water pump 165
- Water pump 166
- Water pump 167
- Water pump 168
- Thermostatic valve and radiator 169
- Thermostatic valve and radiator 170
- Thermostatic valve and radiator 171
- Thermostatic valve and radiator 172
- Thermostatic valve and radiator 173
- Thermostatic valve and radiator 174
- Thermostatic valve and radiator 175
- Carburetion 176
- Carburetor 176
- Carburetor 177
- Carburetor 178
- Carburetor 179
- Carburetor 180
- Carburetor 181
- Carburetor 182
- Carburetor 183
- Carburetor 184
- Carburetor 185
- Carburetor 186
- Reed valve 187
- Reed valve 188
- Reed valve 189
- Reed valve 190
- Chasg fe 191
- Chassis 191
- Front wheel 191
- Cd_____________ 192
- Front wheel 192
- Front wheel 193
- Front wheel 194
- Front wheel 195
- Rear wheel 196
- Rear wheel 197
- Rear wheel 198
- Rear wheel 199
- Front and rear brake 200
- Front and rear brake 201
- Front and rear brake 202
- Chas 3 203
- Front and rear brake 203
- Front and rear brake 204
- Front and rear brake 205
- Front and rear brake 206
- Front and rear brake 207
- Front and rear brake 208
- Chases 209
- Front and rear brake 209
- Front and rear brake 211
- Front and rear brake 212
- Front and rear brake 213
- Chas y 214
- Front and rear brake 214
- Front and rear brake 215
- Front and rear brake 216
- Front and rear brake 217
- 25_________ 218
- Front and rear brake 218
- Front and rear brake 219
- Front fork 220
- Front fork 221
- Front fork 223
- Front fork chas 224
- Front fork 225
- Front fork chas 227
- Front fork 228
- Chasgb 229
- Steering head and handlebars 229
- Steering head and handlebars 230
- Chas y 231
- Steering head and handlebars 231
- Steering head and handlebars 233
- Steering head and handlebars 234
- Steering head and handlebars 235
- Steering head and handlebars 236
- Steering head and handlebars 237
- Steering head and handlebars 238
- Rear shock absorber and swingarm 239
- Es033__________ 240
- Rear shock absorber and swingarm 240
- Rear shock absorber and swingarm 241
- Rear shock absorber and swingarm 242
- Rear shock absorber and swingarm 243
- Chascàâ 245
- Rear shock absorber and swingarm 245
- Rear shock absorber and swingarm 246
- Rear shock absorber and swingarm 247
- Chas 3 248
- Drive chain and sprocket 248
- Drive chain and sprockets 248
- Drive chain and sprocket 249
- Chas 3 250
- Drive chain and sprocket 250
- Chasiajs 251
- Drive chain and sprocket 251
- Drive chain and sprocket 252
- Chas 3 253
- Meter assembly 253
- Meter assembly 254
- Meter assembly 255
- Meter assembly 256
- Electrical 257
- Tzr250 circuit diagram 258
- Electrical components 259
- Electrical components 260
- Elec s 262
- Ignition and starting system 262
- Ignition and starting system 263
- Ignition and starting system 264
- Ignition and starting system 265
- Ignition and starting system 266
- Ignition and starting system 267
- Elec s 268
- Ignition and starting system 268
- Ignition and starting system 269
- Ignition and starting system 270
- Elec o 271
- Ignition and starting system 271
- Ignition and starting system 273
- Charging system 275
- Charging system 276
- Charging system 277
- Charging system 278
- Elec s 280
- Lighting system 280
- Lighting system 281
- Lighting system 282
- Lighting system 284
- Lighting system 285
- Lighting system 286
- Signal system 289
- Elec iü 290
- Signal system 290
- Signal system 291
- Signal system 292
- Signal system 293
- Signal system 294
- Signal system 295
- __________ 296
- _______________________ ________ signal system 296
- Signal system 297
- Display system 298
- Display system 299
- Display system 300
- Display system 301
- Display system 302
- Display system 303
- Display system 304
- Display system 306
- Cooling system 308
- Cooling system 309
- Cooling system 310
- Cooling system 311
- Cooling system 312
- Yamaha power valve system 313
- Yamaha power valve system 314
- Yamaha power valve system 315
- Elec el 316
- Yamaha power valve system 316
- Yamaha power valve system 317
- Caytton __________________________ 318
- Yamaha power valve system 318
- Starting failure hard starting 320
- Troubleshooting 320
- Starting failure hard starting 321
- Trbl shtg 321
- Idle speed performance 322
- Poor idle speed performance 322
- Starting failure hard starting poor 322
- Trbl shtg 322
- Poor medium and high speed performance 323
- Trbl shtg 323
- Poor medium and high speed performance 324
- Trbl shtg 324
- Faulty gear shifting 325
- Trbl shtg 325
- Clutch slipping dragging 326
- Trbl sht 326
- Improper kicking 327
- Trbl sht 327
- And front fork malfunction 328
- Faulty brake 328
- Faulty brake front fork oil leakage 328
- Front fork oil leakage and front fork malfunction 328
- Trbl sht 328
- Instable handling 329
- Faulty signal and lighting system 330
- Trbl sht 330
- Faulty signal and lighting system 331
- Faulty y p v s 331
- Trbl shtg 331
- Overheating or over cooling 332
- Trbl o shtg 332
- Handling of asbestos parts 333
- _____________________ _____ 333
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ENGINE DISASSEMBLY ENG NOTE ________________________________ If stiff use a wooden piece through the ex haust port to steady the valve 3 Remove Thrust plate Q 4 Remove Power valve OIL PUMP AND STRAINER NOTE With the engine mounted the oil pump and strainer can be maintained by removing the fo lowing parts Lower cowl Right Outlet hose Autolube pump cable and hose Crankcase cover Right 1 Remove Circlip Q Washer 2 Oil pump gear 3 Pin Washer 5 4 35