Ski-Doo Ski Doo SUMMIT 2005 [1008/1429] General

Ski-Doo Ski Doo MX Z 2005 [1008/1429] General
Section 03 ENGINES (2-STROKE)
Subsection 06 (OIL INJECTION SYSTEM)
GENERAL
During assembly/installation, use the torque val-
ues and service products as in the exploded
views.
Clean threads before applying a threadlocker. Re-
fer to SELF-LOCKING FASTENERS and LOCTITE
APPLICATION at the beginning of this manual for
complete procedure.
WARNING
Torque wrench tightening specifications
must strictly be adhered to.
Locking devices (e.g.: locking tabs, elastic
stop nuts, self-locking fasteners, etc.) must
be installed or replaced with new ones where
specified. If the efficiency of a locking device
is impaired, it must be renewed.
WARNING
Wipe off any oil spills. Oil is highly
flammable.
NOTE: The following procedures can be done
without removing the engine from chassis.
OIL TYPE
ENGINE OIL TYPE
593 HO
SDI
(1)
XP-S synthetic 2-stroke oil or XP-S
2-stroke synthetic blend
All others
2-stroke
engines
XP-S synthetic 2-stroke oil or XP-S
2-stroke synthetic blend or XP-S
mineral injection oil
(2) (3)
(1)
CAUTION: XP-S synthetic 2-stroke oil and
XP-S 2-stroke synthetic blend oil are spe-
cially formulated and tested for the severe
requirement of these engines. Use of any oth-
er brand two-stroke oil may void the limited
warranty. Use only XP-S synthetic 2-stroke
oil and XP-S 2-stroke synthetic blend. There
is no known equivalent on the market for the
moment. If a high quality equivalent were
available, it could be used.
(2)
If XP-S mineral injection oil is not available, API
TC high-quality low ash two-stroke injection oil
may be used.
(3)
XP-S synthetic 2-stro
ke, XP-S 2-stroke syn-
thetic blend and XP-S mineral injection oil are
compatible, they can be mixed together.
OIL SYSTEM LEAK TEST
The following test will indicate any leak from oil
reservoir to the banjo fitting(s).
Install on oil reservoir special cap of leak testing
kit (P/N 529 033 100).
Install hose pinchers (P/N 295 000 076) on outlet
hoses.
A03C2UA
1 2
TYPICAL
1. Special cap on reservoir
2. Hose pinchers on outlet hoses
Connect leak testing kit pump to special cap.
Pressurize oil system to 21 kPa (3 PSI). Pressure
must not drop during 3 minutes.
If pressure drops, locate leak(s) and repair/replace
leaking component(s).
OIL PUMP IDENTIFICATION
4, Pump Lever
Different engines need different pumps. See
identification on lever no. 4.
CAUTION: Always mount proper pump on en-
gine.
136 mmr2005-015

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