Ski-Doo Ski Doo SUMMIT 2005 [345/1429] Assembly

Section 08 DRIVE SYSTEM

Subsection 02 (DRIVE PULLEY)

A32D2WA

Clean sliding half bushing mounting surface with

pulley flange cleaner (P/N 413 711 809).

To install a new bushing, secure the spring com-

pressor (P/N 529 035 524) in a vice and mount the

sliding half.

Apply Loctite 609 (P/N 413 703 100) on the outside

of bushing face then insert the bushing from inner

side of sliding half.

Mount the sliding half bushing remover/installer

(P/N 529 035 931) with side marked “IN” to press

in a new bushing.

A32D2XA

NOTE: Make sure that the bushing is well seated

on the sliding half.

A32D2YA

1. Bushing

Install the circlip.

A32D2ZA

1. Circlip

Spring Cover Bushing Replacement

Under normal use there is no need to replace this

bushing no. 15.

In case of replacement, it’s recommended to re-

place spring cover ass’y.

ASSEMBLY

NOTE: This drive pulley is lubrication free. Do not

lubricate any component.

Ring Gear

Cleanringgearno. 5 and the inner threads of fixed

half no. 4.

Apply Loctite 271 (P/N 293 800 005) on ring gear

screw threads and then torque.

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