Ski-Doo Ski Doo SUMMIT 2005 [1101/1429] Warning

Ski-Doo Ski Doo SUMMIT 2005 [1101/1429] Warning
Section 04 ENGINE (4-TEC)
Subsection 06 (CRANKSHAFT/DRIVE GEARS)
2
5
R1004motr03A
126
4 3
1. Crankshaft drive gear
2. Oil pump gears
3. Generator gear
4. Double gear
5. Intermediate gear
6. Starter gear
Removal
Lock crankshaft with crankshaft locking tool
(P/N 529 035 900) (refer to CRANKSHAFT LOCK-
ING TOOL).
Remove:
ignition cover (refer to COOLING SYSTEM)
oil pump gears no. 24 (refer to LUBRICATION
SYSTEM)
crankshaft nut no. 9
crankshaft drive gear no. 7.
Remove crankshaft drive gear with gear puller (af-
termarket tool). Also use the protection mush-
room (P/N 420 876 552) to avoid damage of the
crankshaft.
WARNING
The gear puller and the crankshaft drive gear
are highly tensioned. When the crankshaft
drive gear is loosened, the puller may force-
fully swing up.
1
R1004motr04A
2
3
1. Crankshaft drive gear
2. Gear puller
3. Protection mushroom (P/N 420 876 552)
generator gear no. 18 and thrust washer no. 23
double gear no. 16
intermediate gear no. 14.
Inspection
Double Gear/Intermediate Gear/Crankshaft
Drive Gear
NOTE: Inspect the gears for wear and damage.
Oil Pump Gears
Refer to LUBRICATION SYSTEM.
Generator Gear
Completely disassemble the generator gear.
2
R1004motr05A
1
1. Sprag clutch
2. Needle bearing
NOTE: Inspect all components, especially the
needle bearing, for wear and damage. Perform a
function test of the sprag clutch.
mmr2005-026 235

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