Ski-Doo Ski Doo SUMMIT 2005 [1399/1429] Repair procedure for r i m urethane

Ski-Doo Ski Doo MX Z 2005 [1399/1429] Repair procedure for r i m urethane
Section11BODY/FRAME
Subsection 01 (BODY)
IRRE-
PAIRABLE
RE-
PAIRABLE
PART MODEL
High density
polyethylene
R.I.M.
urethane
Tundra
HOOD
Skandic LT/
WT/SWT/
WT LC/ SUV/
Expedition
TUV
Tundra
BOTTOM
PAN
Skandic LT/
WT/SWT/
WT LC/ SUV/
Expedition
TUV
REPAIR PROCEDURE FOR
R.I.M. URETHANE
R.I.M. urethane is light colored (tan) on the inside
with a smooth surface.
WARNING
Material should be repaired and repainted in
a well-ventilated area only.
CAUTION: Clean R.I.M. with isopropyl alcohol
or Crest Hi-Solv product. Never use cleaners
or products that contain chlorine.
CAUTION: R.I.M. should never be exposed to
temperatures exceeding 93°C(200°F).
NOTE: When working on a R.I.M. surface, never
use a grinder or a high revolution tool such as an
air or electric buffer. Use of such tools could over-
heat material and liberate agents in it thus causing
a bad adhesion.
Small Scratches
Sand and scuff area.
Feather out edges.
Paint with a matching acrylic auto touch-up
paint.
Deep Scratches
Sand and scuff area.
Make a V groove using a knife or a rough round
file.
Clean surface with isopropyl alcohol or Crest
Hi-Solv stock no. AH-S product.
Cover with TP-E epoxy mixed in equal quanti-
ties.
Heat the surface with a heater lamp placed at
38 cm (15 in) for a period of 15 minutes.
Sand the surface using a smooth dry sand pa-
per.
Use the same product if a final finish is required.
Clean surface with Crest Hi-Solv product.
Apply a flexible primer such as Crest Prima Flex
stock no. AP-F.
Wait 10 minutes.
Repaint (air dry during 72 hours (approximate-
ly)).
Large Crack
Sand and scuff outside and inside area by ex-
ceeding it 31.7 mm (1-1/4 in) on each side and
12.7 mm (1/2 in) at each end.
Make a V groove (appr. 90°)onbothsidesof
hood using a knife or a rough round file.
Enlarge the crack to 2.4 mm (3/32 in) 3.2 mm
(1/8 in) using a sharp knife.
Clean outside and inside surface with isopropyl
alcohol or Crest Hi-Solv product.
Repair inside surface first.
Cover inside area with Crest TP-E epoxy.
Applya50mmx30mm(2inx1-1/4in)patch.
If no room for the patch, use tape.
Cover exterior surface with same product.
Damaged area should be slightly higher.
Heat surface with a heater lamp placed at
38 mm (15 in) for a period of 15 minutes.
Sand outside surface using a smooth dry sand
paper.
Use same product if a final finish is required.
Apply a flexible primer.
Wait 10 minutes.
Repaint (air dry during 72 hours approximately).
NOTE: R.I.M. materials are high static plastics,
painting must be done in a dust free area such as
a paint booth.
544 mmr2005-055

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