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Smart Inductor 5000 Twister 200-240V
Инструкция по эксплуатации Страница: 5

Telwin Smart Inductor 5000 Twister 200-240V Инструкция по эксплуатации онлайн [5/104] 259858

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INDUCTIONHEATINGSYSTEMFORPROFESSIONALUSEINBODYSHOPSAND

REPAIRSHOPS.

Note:Inthetextthatfollowstheterm“heatingmachine”indicatesthecomplete

machine,whiletheterm“inductor”indicatesonlythetoolbeingused.

1.GENERALSAFETYFORINDUCTIONHEATING

Theoperatormustbesufcientlytrainedonhowtousetheheatingmachine

safely, and be informed on the risks connected with the induction heating

process,therelativeprotectionmeasuresandtheemergencyprocedures.

- Theheatingtoolscanbeconnectedandchecksandrepairsbecarriedout

only after the machine has been switched off and disconnected from the

mains.

- Switch off the machine and disconnect it from the mains before replacing

worntoolparts.

- Carry out electric installation as indicated by relevant regulations and

accidentpreventionlaws.

- The heating machine must be connected only and exclusively to a power

supplywiththeneutralconductorconnectedtoearth.

- Makesurethat thepower supplyoutlet iscorrectlyconnectedtothe earth

conductor.

- Donotusetheheatingsystemunderdamporwetenvironmentsorintherain.

- Donotusecableswithdeterioratedinsulationorlooseconnections.

-Never look into the insideofthe machine (and only then for extraordinary

maintenance)unlessyouarecompletelysatisedthat:

- machineswitchisat“O”;

- automaticmainswitchisat“O”andlockedwithkeyor,ifthereisnokeylock,

makesurethatthepowercableterminalsaredisconnected;

- giventhepresenceofcapacitors,thepowersourcehasbeenswitchedofffor

atleast5minutesbeforestartingmaintenancework.

- Donotheatcontainers,receptaclesorpipingthatcontainorhavecontained

inammableliquidsorgases.

- Donotworkonmaterialscleanedwithchlorinatedsolventsorinthevicinity

ofsuchsubstances.

- Donotheatpressurisedcontainers.

- Remove all inammable substances (e.g. wood, paper,rags etc.) from the

workingarea.

-Inordertoreducetheproductionofsmokeduringheating,werecommend

cleaningthepiecesrst(e.g.piecesthataresoiledwithlubricantsorthinners).

- Thesmoke produced during heating can be toxic.Wear suitable breathing

equipmentwithamasksuitableforpowderandsmoke(doublelter).

- Workinawell-ventilatedarea.

- Alwaysprotecttheeyes.Usespecialre-resistantprotectiveclothing.

Theheatingmachinecanincreasethetemperatureofmetalveryquickly:donot

touchthehotpiecewithbarehandsandwaitforittocoolbeforehandlingit.

- Makesurethereisadequateelectricalinsulationwithrespecttotheworkpiece.

 Thiscannormallybedonebywearinggloves,andtheclothingindicatedfor

thispurpose.

- The passage of current into the output circuit generates electromagnetic

elds(EMF)aroundthetoolbeingused.

The electromagnetic elds can interfere with some medical devices (e.g.

Pacemaker,breathingsystems,metalprostheses,etc.).

Suitableprotectivemeasuresforthosewhousethesedevicesmustbetaken.

Asanexample,prohibitaccesstotheheatingmachineusearea.

This machine satises the product technical standards for exclusive use

in industrial environments for professional purposes. Compliance to the

basic limits regarding human exposure to electromagnetic elds cannot be

guaranteedinadomesticenvironment.

Theoperatormustusethefollowingproceduresinordertoreduceexposureto

electromagneticelds:

- Keeptheheadandchestasfaraspossiblefromtheinductor.

- Neverwindtheinductorcablearoundthebody.

- Duringheating,keepatleast50cmawayfromthegenerator.

- Whenthe inductor is active itgenerates strong electromagnetic elds that

cannotbeseenatthe extremities.Theinductormustbe exclusivelyfacing

themetalpartstobeheated:donotdirecttheinductortowardspartsofthe

humanbody!

- Donotwearmetalobjects,watches,rings,piercing,etc.becausetheinductor

canheatmetalveryquickly,causingburns.

- Donotwearclothingwithmetalzips,metalbuttonsormetaltrimsofanykind

becausetheinductorcanheatmetalveryquickly,creatingburnsandcausing

theclothingtocatchre.

- Minimumdistanced=20cm(Fig.P).

- ClassAequipment:

This machine satises the requirements of the product technical standards

for exclusive use in industrial environments for professional purposes.

Electromagnetic compatibility in domestic buildings and in those directly

connectedtoalowvoltagemainsnetworkthatsuppliesdomesticbuildingsis

notguaranteed.

ADDITIONAL PRECAUTIONS

- Donotheattheinductornearoragainstthegenerator.

- Donotusetheinductornearcar“AIRBAGS”.Keeptheinductoratleast10cm

awayfromairbags:theheatgeneratedbythesystemcancausetheairbagto

ignitewithoutwarning.Refertothevehiclemanualfortheexactpositionof

theairbags.

RESIDUAL RISKS

- Thepersonentrustedtocarryouttheworkmustbesuitably trainedinthe

inductionheatingprocesswiththisspecictypeofmachine.

- Peopleunconnectedwiththejobmustnotbeallowedintheworkingarea.

- Donotallowmorethanonepersontoworkonthemachineatthesametime.

- IMPROPERUSE:itisdangeroustousethemachineforanypurposeother

thantheoneindicated.

2.INTRODUCTIONANDGENERALDESCRIPTION

Mobile system for the local induction heating of metal parts made from steel specically

for vehicles.

The machine was designed and built mainly for:

- removing logos, adhesives, mouldings, plastic and rubber parts glued to the panels.

- releasing rusty nuts and bolts and rusty door hinges;

- tempering panels;

- repairing small dents in panels;

- quickly removing the windscreen, rear window, and glued side windows from the

vehicle.

2.1MAINCHARACTERISTICS:

- Automatic recognition of the tool being used.

- Choice of “MAN” (manual) or “AUTO” (automatic) heating power adjustment.

- LED bar that displays the power transferred to the piece.

- Acoustic signal proportional to the power transferred to the piece.

- Automatic recognition of the piece to be heated.

- Visualisation on display of the machine functions (tool being used, power adjustment

percentage, alarms).

2.2ACCESSORIES(FIG.D)

a- Glass remover

b- Bolt releaser.

c- Heating pad.

d- Foot control.

e- Lever kit for glass remover.

f- Non-scratch protective strips.

g- Heating pen.

h- Conned eld glass remover

i- Heat Twister.

l- Trolley.

Other accessories can be indicated in the Products catalogue.

3.TECHNICALDATA

The main information about use and performance of the machine is given briey on the

rating plate (back panel) and has the following meanings:

FIG.A

1- Manufacturer

2- IP protection rating

3- Power line symbol.

4- Predicted heating process symbol

5- Output circuit performance:

- U

: output voltage.

- I

: output current.

- f

: output frequency.

- P

max : maximum output power.

6- Characteristic data of the supply line:

- U

: machine supply alternate voltage (permitted limits ±15%):

- P

max : Maximum power absorbed by the line.

7- Serial number. Machine identication (essential for technical assistance,

requesting spare parts, product origin search).

8- Machine name.

ENGLISH

INDEX

1.GENERALSAFETYFORINDUCTIONHEATING................................................5

2.INTRODUCTIONANDGENERALDESCRIPTION...............................................5

2.1 MAIN CHARACTERISTICS: ............................................................................5

2.2 ACCESSORIES (FIG. D) ..................................................................................5

3.TECHNICALDATA................................................................................................5

3.1 OTHER TECHNICAL DATA: .............................................................................6

4.MACHINEDESCRIPTION(FIG.B).......................................................................6

4.1 CONNECTING, CONTROL AND ADJUSTMENT DEVICES ............................6

4.2 SIGNALS AND ALARMS ..................................................................................6

5.INSTALLATION......................................................................................................6

5.1 HEATING SYSTEM POSITION ........................................................................6

5.2 CONNECTION TO THE MAIN POWER SUPPLY ............................................6

5.2.1 Plug and socket .......................................................................................6

5.3 TOOL AND FOOT CONTROL CONNECTIONS (FIG. C).................................6

5.3.1 Tool connection .......................................................................................6

5.3.2 Connecting the foot control .....................................................................6

6.TOOLUSE.............................................................................................................6

6.1 PRELIMINARY OPERATIONS .........................................................................6

6.2 OPERATING PRINCIPLE.................................................................................6

6.3 AUTO AND MANUAL MODE (FIG. B-3). ..........................................................6

6.4 USING THE GLASS REMOVER ......................................................................6

6.5 USING THE BOLT RELEASER ........................................................................6

6.6 USING THE HEATING PAD .............................................................................7

6.7 USING THE CONFINED-SPACE GLASS REMOVER ....................................7

6.8 USING THE HEATING PEN ............................................................................7

6.9 USING THE HEAT TWISTER TOOL ................................................................7

7.MAINTENANCE.....................................................................................................7

7.1 ROUTINE MAINTENANCE ..............................................................................7

7.2 EXTRAORDINARY MAINTENANCE ...............................................................7

8.TROUBLESHOOTING...........................................................................................7

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