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Аппарат Точечной Сварки
Smart Inductor 5000 Twister 200-240V
Инструкция по эксплуатации Страница: 7

Telwin Smart Inductor 5000 Twister 200-240V Инструкция по эксплуатации онлайн [7/104] 259858

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distance from the nut.

5- Rotate the tool around the nut if possible.

6- Disable the tool and try to unscrew the nut.

7- Repeat the operation from point 4 if the nut does not

WARNINGS:

- alwayscoatthetoolpolejawswiththerelativeprotectivestrip.

- the nut does not need to be heated until it turns glowing red for it to be

released:theheatirradiatedbythepiececanruinthetoolpolejaws!

6.6USINGTHEHEATINGPAD

The tool (Fig.D-c) can remove side mouldings, logos, adhesive strips, vinyl stickers,

plastic and rubber parts glued to the vehicle panel.

FIG. H shows the pad and the heat points on the panel: The generated heat is

distributed in a “ring” under the whole surface of the pad and is less concentrated than

that of the other tools.

Procedure:

1- Fix the tool to the hand, adapting the adjustable strap;

2- Select the “AUTO” mode from the machine panel;

3- Use the foot control to activate the pad;

4- Position the pad as close as possible to the object to be removed and in parallel

with the panel;

5- Move the pad in circular movements or forward and backward (whichever is best

for the object to be removed);

6- Check the effect generated by heating every few seconds to avoid burning the

paint or the object to be removed;

7- Lift the part of the object to be heated then proceed in the same manner until the

object has been completely removed. If removal is difcult, repeat the heating

action.

WARNINGS:

- Donotusethewrongsideofthepad:placeyourhandonthesidewiththe

adjustablestrap!

- Inexperiencedusersshouldfrequentlychecktheheatingeffectandrelease

thepedaltodisablethetoolifsmokecanbeseencomingfromthepaint!

6.7USINGTHECONFINED-SPACEGLASSREMOVER

- It screens the painted panel from the magnetic eld that tends to close around it,

protecting the glass from overheating.

- It generates heat that is distributed along the panel to better follow the shape of the

insulator to be detached.

FIG.Lshows the glass remover and the heat points on the panel: heat is distributed

uniformly along the whole inductor.

Procedure:

1- Remove the visible gaskets and the rubber or metal frames for the glass, so that

the relative plastic wedges can be applied between the glass and the panel.

2- Remove the antenna, the rain sensor, the windscreen wipers and all the

accessories that may be near the glass.

3- Clean the edges of the glass well. If necessary, use a suitable tape to protect

the visible parts of the body near the glass; this avoids scratching the paint while

working.

4- Make sure the protective tape positioned at the base of the inductor is clean and

integral; if necessary apply a new tape to avoid scratching the glass.

5- Set “AUTO” on the heating machine control panel;

6- position the tool on the glass parallel to the edge with the “GLASS” side towards

the centre of the glass as shown in FIG. M.

7- Press the pushbutton (or foot control) and move the tool towards the edge of the

glass. When the machine identies the panel it activates and begins emitting a

sound, while the LED’s illuminate in sequence up to “OK” (FIG.B-9) indicating the

area where the adhesive may be.

8- Make sure the adhesive is very close to the tool (better if under the tool) using

a probe as shown in FIG. F. If necessary, move the tool towards the edge of the

glass.

9- Begin from one corner of the glass, positioning the tool parallel to the edge at the

previously indicated distance from the body. Press the pushbutton and immediately

move the tool forward and backward over a surface of about twenty centimetres,

trying to follow the position of the glue as shown in FIG. G.

10- Slightly lift the corner of the glass, without forcing it, using the appropriate plastic

lever and at the same time push the corner with the hand from inside the vehicle.

As soon as the glass rises, insert the lever to maintain the position. If the glass

has not lifted, use the inductor to heat the area gain, creating light traction with the

plastic lever.

11- Continue detaching the rest of the glass in the same way, covering small rectilinear

stretches (approx. 20 – 30 cm) at a speed of 3 – 4 cm/s.

WARNINGS:

- Remove any metal edgings from the windscreen before starting to heat,

otherwisetheheatproducedmaydamagetheglass!

- Therearwindowistoughenedglassthatcansplinterifmechanicallystressed

toointensely:usetheleversbutwithoutforcing!

- Forcorrectuse always turn the “GLASS” sideoftheinductortowards the

centreoftheglass!

6.8USINGTHEHEATINGPEN

The tool (Fig.D-g) is used to repair slight dents in the vehicle body and to temper the

panel in general.

FIG. N shows the tool and the heat points on the panel: the generated heat is

concentrated in a circle under the tip of the inductor.

Recommendeddentremovalprocedure:

1- Grasp the tool by the handle;

2- Set the device to AUTO mode;

3- Rest the end of the tool in the centre of the crown that has formed around the dent,

as seen in FIG. O;

4- Press and hold the start button until the acoustic signal stops (a couple of seconds);

5- Repeat the operation several times at close intervals until the dent has disappeared;

6- When you have nished, cool the paint immediately with a damp cloth or a cooling

spray.

WARNINGS:

AUTO mode makes it easier for less expert users to regulate the machine

to medium power and limits the operating time to a few secondsto prevent

damagetothecarpaintwork.

MANUALmodeisreservedtoexpertusersasitispossibletosetthemachine

powertomaximumwithnotimelimit!

- Bodywork with sharp or very deep dents will not be as perfect as it originally was:

heat the bodywork and work on the inner surface pushing it outwards using the

relative tools.

- Dents in bodywork near the edges or corners are very difcult to eliminate with this

system.

- Light coloured paint is more delicate than dark coloured as they tend to turn yellow

or look darker! Reduce the heating time to a few seconds to monitor the condition of

the paint!

6.9USINGTHEHEATTWISTERTOOL

This tool (Fig. D-i) is able to focus the ow on the nut, which dilates under the heat:

it separates from the screw eliminating any rust or glue residue that may be present.

This allows the user to unscrew the nut which was previously stuck.

The tool can be used to unscrew rusted nuts, to release door hinges and direct heat

onto small metal parts in general.

Procedure:

1- Fit the most suitable coils for the work to be performed to the end of the tool;

2- Grasp the tool by the handle;

3- It is recommended to set to AUTO mode for coil diameters of up to 14mm, FIG. Q;

4- Set machine power to maximum (in MANUAL mode) for diameters over 14mm,

FIG. Q;

5- Cover the nut or metal part to be heated with at least distance as possible between

the coil and the part.

6- Press and hold the button for a few seconds to start the tool.

7- Turn the tool off and try unscrewing the nut.

8- Repeat the operation seen in point 6 if the nut is still stuck.

WARNINGS:

- Itisnotnecessarytoheatthenutuntilitturnsincandescentredinorderto

releaseit:tensecondsareusuallymorethansufcienttoobtainthedesired

result!

- If the part does not heat quickly, check that the part and coil are coupled

correctlyandthemetalmaterialtobeheatedisironmagnetic(noaluminium,

copper,brassetc.).

- NeverexceedthemaximumusertimeindicatedinFIG.Q.Thiscoulddamage

thetool!

7.MAINTENANCE

WARNING!BEFORECARRYINGOUTMAINTENANCEWORK,MAKE

SURETHEMACHINEISSWITCHEDOFFANDDISCONNECTEDFROMTHEMAIN

POWERSUPPLY.

7.1ROUTINEMAINTENANCE

ROUTINEMAINTENANCEWORKCANBEDONEBYTHEOPERATOR.

Check the power cable and the tool cables. They must be insulated and in perfect

condition. Pay attention to points subject to bends.

Check the tool. Do not use inductors with evident insulation or wrapper faults.

Replace any ruined protective straps of the tools.

Keep the tool connector tightly closed using the relative locking lever.

Keep the tool connectors clean.

Do not allow dirt, dust and lings to go inside the machine.

Always ensure good cooling air circulation.

Make sure the fan is working correctly.

7.2EXTRAORDINARYMAINTENANCE

EXTRAORDINARY MAINTENANCE MUST ONLY BE CARRIED OUT BY

TECHNICIANS WHO ARE EXPERT OR QUALIFIED IN AN ELECTRIC-

MECHANICALFIELD.

WARNING! BEFORE REMOVING THE MACHINE PANELS AND

ACCESSING IT, MAKE SURE THE FOLLOWING CONDITIONS HAVE BEEN

SATISFIED:

- Machine switch is at “O”;

- Automatic main switch is at “O” and locked with key or, if there is no key lock, make

sure that the power cable terminals are disconnected;

- Given the presence of capacitors, maintenance must be carried out after the

generator has been switched off for at least 5 minutes.

Any checks carried out inside the machine while it is powered can cause serious

electric shocks originating from direct contact with powered parts.

- Periodically and in any case at a frequency that is suitable for use and environmental

dustiness, inspect inside the machine and remove the dust that has deposited using

a jet of dry compressed air (max. 10 bar).

- Do not direct the jet of air towards the electronics boards; if necessary, clean them

with a very soft brush and appropriate solvents.

- Take the opportunity to make sure there are no loose electrical connections and that

the wiring insulation has not been damaged.

- Once these operations have been carried out, re-assemble the machine panels,

tightening fully the xing screws.

- Never start the machine when it is open.

- After having carried out maintenance or repairs, restore the connections and wiring

as they were before, making sure they do not come into contact with moving parts or

parts that can reach high temperatures. Tie all the wires as they were before, being

careful to keep the high voltage connections of the primary transformer separate

from the low voltage ones of the secondary transformer.

Use all the original washers and screws when closing the casing.

8.TROUBLESHOOTING

SHOULD MACHINE OPERATION NOT BE SATISFACTORY, AND BEFORE

CARRYING OUT MORE SYSTEMATIC CHECKS OR CONTACTING YOUR

SERVICINGCENTRE,MAKESURETHAT:

- With the machine main switch off “I” the green LED is lit; if this is not the case the

fault is in the power supply line (cables, plug and socket, fuses, excessive voltage

drop, machine fuses, etc.).

- The heat protections have not cut in (yellow LED lit).

- The machine protections have not cut in (yellow LED lit).

- The inductor is positioned as near as possible to the piece to be heated.

Telwin Smart Inductor 5000 Twister 200-240V Инструкция по эксплуатации онлайн [7/104] 259858

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