Milwaukee AG 21-230 E/DMS [10/51] English english 19

Milwaukee AG 21-230 E/DMS [10/51] English english 19
18 19
AG 21-180 E AG 21-230 AG 21-230E
................ 2100 W ....................2100 W ......................2100 W
................ 1350 W ....................1350 W ......................1350 W
................ 8300 (min
-1
) .............6400 (min
-1
) ...............6400 (min
-1
)
.................. 180 mm....................230 mm .....................230 mm
................ M 14 ........................M 14 .........................M 14
................... 5,6 kg .......................5,8 kg ........................5,8 kg
................. 93,5 dB(A) ...............93,5 dB(A) ................93,4 dB(A)
............... 104,5 dB(A) .............104,5 dB(A) ..............104,5 dB(A)
................... 5,7 m/s
2
....................5,7 m/s
2
.....................5,7 m/s
2
................... 1,5 m/s
2
....................1,5 m/s
2
.....................1,5 m/s
2
................... 3,4 m/s
2
....................3,4 m/s
2
.....................3,4 m/s
2
................... 1,5 m/s
2
....................1,5 m/s
2
.....................1,5 m/s
2
o) Do not operate the power tool near ammable materials.
Sparks could ignite these materials.
p) Do not use accessories that require liquid coolants. Using
water or other liquid coolants may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating
wheel, backing pad, brush or any other accessory. Pinching or
snagging causes rapid stalling of the rotating accessory which in
turn causes the uncontrolled power tool to be forced in the
direction opposite of the accessory’s rotation at the point of the
binding.
For example, if an abrasive wheel is snagged or pinched by the
workpiece, the edge of the wheel that is entering into the pinch
point can dig into the surface of the material causing the wheel to
climb out or kick out. The wheel may either jump toward or away
from the operator, depending on direction of the wheel’s
movement at the point of pinching. Abrasive wheels may also
break under these conditions.
Kickback is the result of power tool misuse and/or incorrect
operating procedures or conditions and can be avoided by taking
proper precautions as given below.
a) Maintain a rm grip on the power tool and position your
body and arm to allow you to resist kickback forces. Always
use auxiliary handle, if provided, for maximum control over
kickback or torque reaction during start-up. The operator can
control torque reactions or kickback forces, if proper precautions
are taken.
b) Never place your hand near the rotating accessory.
Accessory may kickback over your hand.
c) Do not position your body in the area where power tool will
move if kickback occurs. Kickback will propel the tool in
direction opposite to the wheel’s movement at the point of
snagging.
d) Use special care when working corners, sharp edges etc.
Avoid bouncing and snagging the accessory. Corners, sharp
edges or bouncing have a tendency to snag the rotating
accessory and cause loss of control or kickback.
e) Do not attach a saw chain, woodcarving blade or toothed
saw blade. Such blades create frequent kickback and loss of
control.
Safety Warnings Specic for Grinding and Abrasive
Cutting-Off Operations:
a) Use only wheel types that are recommended for your
power tool and the specic guard designed for the selected
wheel. Wheels for which the power tool was not designed cannot
be adequately guarded and are unsafe.
b) The guard must be securely attached to the power tool and
positioned for maximum safety, so the least amount of wheel
is exposed towards the operator. The guard helps to protect
operator from broken wheel fragments and accidental contact with
wheel.
c) Wheels must be used only for recommended applications.
For example: do not grind with the side of cut-off wheel.
Abrasive cut-off wheels are intended for peripheral grinding, side
forces applied to these wheels may cause them to shatter.
d) Always use undamaged wheel anges that are of correct
size and shape for your selected wheel. Proper wheel anges
support the wheel thus reducing the possibility of wheel breakage.
Flanges for cut-off wheels may be different from grinding wheel
anges.
e) Do not use worn down wheels from larger power tools.
Wheel intended for larger power tool is not suitable for the higher
speed of a smaller tool and may burst.
Additional Safety Warnings Specic for Abrasive Cutting-Off
Operations:
a) Do not “jam” the cut-off wheel or apply excessive
pressure. Do not attempt to make an excessive depth of cut.
Overstressing the wheel increases the loading and susceptibility
to twisting or binding of the wheel in the cut and the possibility of
kickback or wheel breakage.
b) Do not position your body in line with and behind the
rotating wheel. When the wheel, at the point of operation, is
moving away from your body, the possible kickback may propel
the spinning wheel and the power tool directly at you.
c) When wheel is binding or when interrupting a cut for any
reason, switch off the power tool and hold the power tool
motionless until the wheel comes to a complete stop. Never
attempt to remove the cut-off wheel from the cut while the
wheel is in motion otherwise kickback may occur. Investigate
and take corrective action to eliminate the cause of wheel binding.
d) Do not restart the cutting operation in the workpiece. Let
the wheel reach full speed and carefully reenter the cut. The
wheel may bind, walk up or kickback if the power tool is restarted
in the workpiece.
e) Support panels or any oversized workpiece to minimize the
risk of wheel pinching and kickback. Large workpieces tend to
sag under their own weight. Supports must be placed under the
workpiece near the line of cut and near the edge of the workpiece
on both sides of the wheel.
f) Use extra caution when making a “pocket cut” into existing
walls or other blind areas. The protruding wheel may cut gas or
water pipes, electrical wiring or objects that can cause kickback.
Safety Warnings Specic for Sanding Operations:
a) Do not use excessively oversized sanding disc paper.
Follow manufacturers recommendations, when selecting
sanding paper. Larger sanding paper extending beyond the
sanding pad presents a laceration hazard and may cause
snagging, tearing of the disc or kickback.
Safety Warnings Specic for Wire Brushing Operations:
a) Be aware that wire bristles are thrown by the brush even
during ordinary operation. Do not overstress the wires by
applying excessive load to the brush. The wire bristles can
easily penetrate light clothing and/or skin.
b) If the use of a guard is recommended for wire brushing, do
not allow any interference of the wire wheel or brush with the
guard. Wire wheel or brush may expand in diameter due to work
load and centrifugal forces.
Appliances used at many different locations including open air
should be connected via a residual current device of 30 mA or
less.
Dust and splinters must not be removed while the machine is
running.
Only plug-in when machine is switched off.
Never reach into the danger area of the tool when it is running.
Always use the auxiliary handle.
Always use the protecting cap when roughing-down and
separating.
Immediately switch off the machine in case of considerable
vibrations or if other malfunctions occur. Check the machine in
order to nd out the cause.
Always use and store the grinding disks according to the
manufacturer's instructions.
When grinding metal, ying sparks are produced. Take care that
no persons are endangered. Because of the danger of re, no
combustible materials should be located in the vicinity (spark ight
zone). Do not use dust extraction.
Due care should be taken that no sparks or sanding dust ying
from the workpiece come into contact with you.
When separating stone the guide shoe must be used!
The adjusting nut must be tightened before starting to work with
the machine.
The workpiece must be xed if it is not heavy enough to be
steady. Never lead the workpiece to the grinding disk with your
hand.
Under extreme conditions (e.g. smooth-grinding metals with the
arbour and vulcanized bre grinding wheel), signicant
contamination can build up on the inside of the angle grinder. For
safety reasons, in such conditions the inside should be cleaned
thoroughly of metal deposits and a motor circuit-breaker must be
ENGLISHENGLISH
TECHNICAL DATA Angle Grinder
Rated input ..............................................................................................
Output ......................................................................................................
Rated speed ............................................................................................
Grinding disk diameter.............................................................................
Thread of work spindle ...........................................................................
Weight according EPTA-Procedure 01/2003 ...........................................
Noise/Vibration Information
Measured values determined according to EN 60745.Typically, the
A-weighted noise levels of the
tool are:
Sound pressure level (K = 3 dB(A)) .......................................................
Sound power level (K = 3 dB(A)) ...........................................................
Wear ear protection!
Total vibration values (vector sum in the three axes) determined
according to EN 60745:
Surface grinding: vibration emission value a
h
.........................................
Uncertainty K = ........................................................................................
Disk sanding vibration emission value a
h
................................................
Uncertainty K = ........................................................................................
For other applications, e.g. Abrasive Cutting-Off Operations or Wire
Brushing other vibration values could occure.
WARNING! Read all safety warnings and all instructions,
including those given in the accompanying brochure. Failure
to follow the warnings and instructions may result in electric
shock, re and/or serious injury.
Save all warnings and instructions for future reference.
SAFETY INSTRUCTIONS
Safety Warnings Common for Grinding, Sanding, Wire
Brushing or Abrasive Cutting-Off Operations:
a) This power tool is intended to function as a grinder,
sander, wire brush, or cut-off tool. Read all safety warnings,
instructions, illustrations and specications provided with
this power tool. Failure to follow all instructions listed below may
result in electric shock, re and/or serious injury.
b) Operations such as polishing are not recommended to be
performed with this power tool. Operations for which the power
tool was not designed may create a hazard and cause personal
injury.
c) Do not use accessories which are not specically designed
and recommended by the tool manufacturer. Just because the
accessory can be attached to your power tool, it does not assure
safe operation.
d) The rated speed of the accessory must be at least equal to
the maximum speed marked on the power tool. Accessories
running faster than their rated speed can break and y apart.
e) The outside diameter and the thickness of your accessory
must be within the capacity rating of your power tool.
Incorrectly sized accessories cannot be adequately guarded or
controlled.
f) The arbour size of wheels, anges, backing pads or any
other accessory must properly t the spindle of the power
tool. Accessories with arbour holes that do not match the
mounting hardware of the power tool will run out of balance,
vibrate excessively and may cause loss of control.
g) Do not use a damaged accessory. Before each use inspect
the accessory such as abrasive wheels for chips and cracks,
backing pad for cracks, tear or excess wear, wire brush for
loose or cracked wires. If power tool or accessory is dropped,
inspect for damage or install an undamaged accessory. After
inspecting and installing an accessory, position yourself and
bystanders away from the plane of the rotating accessory
and run the power tool at maximum no-load speed for one
minute. Damaged accessories will normally break apart during
this test time.
h) Wear personal protective equipment. Depending on
application, use face shield, safety goggles or safety glasses.
As appropriate, wear dust mask, hearing protectors, gloves
and shop apron capable of stopping small abrasive or
workpiece fragments. The eye protection must be capable of
stopping ying debris generated by various operations. The dust
mask or respirator must be capable of ltrating particles generated
by your operation. Prolonged exposure to high intensity noise may
cause hearing loss.
i) Keep bystanders a safe distance away from work area.
Anyone entering the work area must wear personal protective
equipment.
Fragments of workpiece or of a broken accessory may
y away and cause injury beyond immediate area of operation.
j) Hold power tool by insulated gripping surfaces only, when
performing an operation where the cutting accessory may
contact hidden wiring or its own cord. Cutting accessory
contacting a „live“ wire may make exposed metal parts of the
power tool „live“ and shock the operator.
k) Position the cord clear of the spinning accessory. If you
lose control, the cord may be cut or snagged and your hand or
arm may be pulled into the spinning accessory.
l) Never lay the power tool down until the accessory has
come to a complete stop. The spinning accessory may grab the
surface and pull the power tool out of your control.
m) Do not run the power tool while carrying it at your side.
Accidental contact with the spinning accessory could snag your
clothing, pulling the accessory into your body.
n) Regularly clean the power tool’s air vents. The motor’s fan
will draw the dust inside the housing and excessive accumulation
of powdered metal may cause electrical hazards.
WARNING
The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745
and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.
The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with
different accessories or poorly maintained, the vibration emission may differ. This may signicantly increase the exposure level over the
total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running
but not actually doing the job. This may signicantly reduce the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep
the hands warm, organisation of work patterns.

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TECHNICAL DATA Angle Grinder o Do not operate the power tool near flammable materials Sparks could ignite these materials Rated input 2100 W 2100 W 2100 W Output 1350 W 1350 W 1350 W Rated speed 8300 min 6400 min 6400 min Grinding disk diameter 180 mm 230 mm 230 mm Thread of work spindle M 14 M 14 M 14 Weight according EPTA Procedure 01 2003 5 6 kg 5 8 kg 5 8 kg p Do not use accessories that require liquid coolants Using waler or other liquid coolants may result in electrocution or shock Kickback and Related Warnings Kickback is a sudden reaction to a pinched or snagged rotating wheel backing pad brush or any other accessory Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory s rotation al the point of the binding NoiseA ibration Information Measured values determined according to EN 6O745 Typically the A weighted noise levels of the tool are Sound pressure level K 3dB A 93 5 dB A 93 5 dB A 93 4 dB A Sound power level K 3dB A 104 5 dB A 104 5 dB A 104 5dB A Wear ear protection Total vibration values vector sum in the three axes determined according to EN 60745 Surface grinding vibration emission value a 5 7 Uncertainty K 1 5 Disk sanding vibration emission value a 3 4 Uncertainty K 1 5 For other applications e g Abrasive Cutting Off Operations or Wire Brushing other vibration values could occure m s2 5 7 m s2 5 7 For example if an abrasive wheel is snagged or pinched by the workpiece the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to dimb outer kick out The wheel may either jump toward or away from the operator depending on direction of the wheel s movement al the point of pinching Abrasive wheels may also break under these conditions m s2 m s2 1 5 m s2 1 5 m s2 m s2 3 4 m s2 3 4 m s2 m s2 1 5 m s2 1 5 m s2 Kickback is the result of power tool misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below a Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces Always use auxiliary handle if provided for maximum control over kickback or torque reaction during start up The operator can control torque reactions or kickback forces if proper precautions are taken WARNING The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another It may be used for a preliminary assessment of exposure The declared vibration emission level represents the main applications of the tool However if the tool is used for different applications with different accessories or poorly maintained the vibration emission may differ This may significantly increase the exposure level over the total working period b Never place your hand near the rotating accessory Accessory may kickback over your hand c Do not position your body in the area where power tool will move if kickback occurs Kickback will propel the tool in direction opposite to the wheel s movement al the point of snagging An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job This may significantly reduce the exposure level over the total working period Identify additional safety measures to protect the operator from the effects of vibration such as maintain the tool and the accessories keep the hands warm organisation of work patterns A WARNING Read all safety warnings and all instructions including those given in the accompanying brochure Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference SAFETY INSTRUCTIONS Safety Warnings Common for Grinding Sanding Wire Brushing or Abrasive Cutting Off Operations a This power tool is intended to function as a grinder sander wire brush or cut off tool Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury b Operations such as polishing are not recommended to be performed with this power tool Operations for which the power tool was not designed may create a hazard and cause personal injury c Do not use accessories which are not specifically designed and recommended by the tool manufacturer Just because the accessory can be attached to your power tool it does not assure safe operation d The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their rated speed can break and fly apart e The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled f The arbour size of wheels flanges backing pads or any other accessory must properly fit the spindle of the power tool Accessories with arbour holes that do not match the mounting hardware of the power tool will run out of balance vibrate excessively and may cause loss of control g Do not use a damaged accessory Before each use inspect the accessory such as abrasive wheels for chips and cracks backing pad for cracks tear or excess wear wire brush for 18 ENGLISH d Use special care when working corners sharp edges etc Avoid bouncing and snagging the accessory Comers sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback loose or cracked wires If power tool or accessory is dropped inspect for damage or install an undamaged accessory After inspecting and installing an accessory position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time e Do not attach a saw chain woodcarving blade or toothed saw blade Such blades create frequent kickback and loss of control h Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and shop apron capable of stopping small abrasive or workpiece fragments The eye protection must be capable of stopping flying debris generated by various operations The dust mask or respirator must be capable of fillrating partides generated by your operation Prolonged exposure to high intensity noise may cause hearing loss a Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe Safety Warnings Specific for Grinding and Abrasive Cutting Off Operations b The guard must be securely attached to the power tool and positioned for maximum safety so the least amount of wheel is exposed towards the operator The guard helps to protect operator from broken wheel fragments and acddenlal contact with wheel i Keep bystanders a safe distance away from work area Anyone entering the work area must wear personal protective equipment Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation c Wheels must be used only for recommended applications For example do not grind with the side of cut off wheel Abrasive cut off wheels are intended for peripheral grinding side forces applied to these wheels may cause them to shatter j Hold power tool by insulated gripping surfaces only when performing an operation where the cutting accessory may contact hidden wiring or its own cord Cutting accessory contacting a Jive wire may make exposed metal parts of the power tool Jive and shock the operator d Always use undamaged wheel flanges that are of correct size and shape for your selected wheel Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage Flanges for cut off wheels may be different from grinding wheel flanges k Position the cord clear of the spinning accessory If you lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory e Do not use worn down wheels from larger power tools Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst I Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control Additional Safety Warnings Specific for Abrasive Cutting Off Operations m Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your dothing pulling the accessory into your body a Do not jam the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage n Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards b Do not position your body in line with and behind the rotating wheel When the wheel al the point of operation is moving away from your body the possible kickback may propel the spinning wheel and the power tool directly al you c When wheel is binding or when interrupting a cut for any reason switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop Never attempt to remove the cut off wheel from the cut while the wheel is in motion otherwise kickback may occur Investigate and lake corrective action to eliminate the cause of wheel binding d Do not restart the cutting operation in the workpiece Let the wheel reach full speed and carefully reenter the cut The wheel may bind walk up or kickback if the power tool is restarted in the workpiece e Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback Large workpieces lend to sag under their own weight Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel f Use extra caution when making a pocket cut into existing walls or other blind areas The protruding wheel may cut gas or waler pipes electrical wiring or objects that can cause kickback Safety Warnings Specific for Sanding Operations a Do not use excessively oversized sanding disc paper Follow manufacturers recommendations when selecting sanding paper Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kickback Safety Warnings Specific for Wire Brushing Operations a Be aware that wire bristles are thrown by the brush even during ordinary operation Do not overstress the wires by applying excessive load to the brush The wire bristles can easily penetrate light clothing and or skin b If the use of a guard is recommended for wire brushing do not allow any interference of the wire wheel or brush with the guard Wire wheel or brush may expand in diameter due to work load and centrifugal forces Appliances used al many different locations including open air should be connected via a residual current device of 30 mAor less Dust and splinters must not be removed while the machine is running Only plug in when machine is switched off Never reach into the danger area of the tool when it is running Always use the auxiliary handle Always use the protecting cap when roughing down and separating Immediately switch off the machine in case of considerable vibrations or if other malfunctions occur Check the machine in order to find out the cause Always use and store the grinding disks according to the manufacturer s instructions When grinding metal flying sparks are produced Take care that no persons are endangered Because of the danger of fire no combustible materials should be located in the vicinity spark flight zone Do not use dust extraction Due care should be taken that no sparks or sanding dust flying from the workpiece come into contact with you When separating stone the guide shoe must be used The adjusting nut must be lightened before starling to work with the machine The workpiece must be fixed if it is not heavy enough to be steady Never lead the workpiece to the grinding disk with your hand Under extreme conditions e g smooth grinding metals with the arbour and vulcanized fibre grinding wheel significant contamination can build up on the inside of the angle grinder For safety reasons in such conditions the inside should be cleaned thoroughly of metal deposits and a motor dreuit breaker must be ENGLISH 19

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