Honda CBR600F2 (1991-1994) Инструкция по эксплуатации онлайн [195/196] 114534

Содержание

• Brake system 2
• C c ш 2
• Charging system alternator 2
• Clutch gearshift linkage 2
• Cooling system 2
• Crankcase cylinder piston 2
• Crankshaft transmission 2
• Cylinder head 2
• Electric starter starter clutch 2
• Engine removal installation 2
• Frame body panels exhaust system 2
• Front wheel suspension steering 2
• Fuel system 2
• General information 2
• Ignition system 2
• Introduction contents 2
• Lights meters switches 2
• Lubrication system 2
• Maintenance 2
• Rear wheel suspension 2
• Sbsbbsbbsesbm 2
• Troubleshooting 2
• Wiring diagram 2
• Important safety notice 3
• Symbols 4
• Finding the information you need 5
• How to use this manual 5
• Understanding the instructions 5
• Frame body panels exhaust system 6
• Service information 6
• Troubleshooting 6
• Frame body panels exhaust system 7
• Seat removal lnstallation 7
• Side cover removal lnstallation 7
• Frame body panels exhaust system 8
• Requisite service 8
• Side fairing removal installation 8
• Frame body panels exhaust system 10
• Requisite service 10
• Frame body panels exhaust system 11
• Front cowl disassembly assembly 11
• Requisite service 11
• Frame body panels exhaust system 12
• Rear fender b removal lnstallation 12
• Tail cowl removal lnstallation 12
• Frame body panels exhaust system 14
• Requisite service 14
• Exhaust system removal fnstallation 15
• Frame body panels exhaust system 15
• Requisite service 15
• Frame body panels exhaust system 16
• Fuel tank removal lnstallation 16
• Requisite service 16
• Maintenance 17
• Service information 17
• Maintenance 18
• Service access guide 18
• Maintenance 19
• Maintenance 20
• Maintenance schedule 20
• Air cleaner 21
• Inspection 21
• Maintenance 21
• Spark plug 21
• Valve clearance 21
• Maintenance 22
• Maintenance 23
• Maintenance 24
• Shim selection 24
• Carburetor synchronization 25
• Maintenance 25
• Maintenance 26
• Side stand 26
• Lubrication system 27
• Lubrication system diagram 4 2 oil cooler removal lnstallation 4 6 27
• Oil pan removal lnstallation 4 3 oil cooler disassembly assembly 4 7 27
• Service information 27
• Service information 4 1 oil pump removal lnstallation 4 4 27
• Troubleshooting 27
• Troubleshooting 4 1 oil pump disassembly assembly 4 5 27
• Lubrication system 29
• Oil pan removal lnstallation 29
• Requisite service 29
• Lubrication system 30
• Oil pump removal lnstallation 30
• Requisite service 30
• Requisite service 31
• Lubrication system 32
• Oil cooler removal lnstallation 32
• Requisite service 32
• Lubrication system 33
• Oil cooler disassembly assembly 33
• Requisite service 33
• Coolant draining 5 3 34
• Cooling system 34
• Radiator disassembly assembly 5 6 34
• Radiator removal lnstallation 5 5 34
• Reserve tank removal lnstallation 5 8 34
• Service information 34
• Service information 5 1 34
• System flow pattern 5 2 34
• Thermostat removal installation 5 4 34
• Troubleshooting 34
• Troubleshooting 5 1 34
• Water pump disassembly assembly 5 7 34
• Coolant draining 36
• Cooling system 36
• Cooling system 37
• Requisite service 37
• Thermostat removal lnstallation 37
• Cooling system 38
• Radiator removal installation 38
• Requisite service 38
• Cooling system 39
• Radiator disassembly assembly 39
• Requisite service 39
• Cooling system 40
• Requisite service 40
• Water pump disassembly assembly 40
• Cooling system 41
• Requisite service 41
• Reserve tank removal lnstallation 41
• Fuel system 42
• Service information 42
• Fuel system 43
• Toroubleshooting 43
• Air cleaner housing removal lnstallation 44
• Fuel system 44
• Requisite service 44
• Fuel system 46
• Requisite service 46
• Fuel system 48
• Requisite service 48
• Fuel system 50
• Jet needle holder removal lnstailation 50
• Requisite service 50
• Fuel system 52
• Requisite service 52
• California type only 53
• Fuel system 53
• Pulse secondary air injection pair control valve removal lnstallation 53
• Requisite service 53
• Evaporative emission evap canister removal lnstallation california type only 54
• Fuel system 54
• Requisite service 54
• Fuel system 55
• Idle drop procedure 55
• Pilot screw adjustment 55
• High altitude adjustment u s a only 56
• Engine removal lnstallation 57
• Service information 57
• Service information 7 1 engine removal lnstallation 7 2 57
• Engine removal lnstallation 59
• Requisite service 59
• Drive sprocket removal lnstallation 60
• Engine hanger adjusting bolt lock nut installation 60
• Engine removal lnstallation 60
• Camshaft removal lnstallation 8 2 61
• Cylinder head 61
• Service information 61
• Service information 8 1 cylinder head removal lnstallation 8 7 61
• Troubleshooting 61
• Troubleshooting 8 1 cylinder head disassembly assembly 8 8 61
• Cylinder head 63
• Requisite service 63
• Camshaft installation 64
• Cylinder head 64
• Cylinder head 65
• Cylinder head 66
• Cylinder head 67
• Cylinder head removal installation 67
• Requisite service 67
• Cylinder head 68
• Cylinder head disassembly assembly 68
• Requisite service 68
• Cylinder head 69
• Valve cotters removal lnstallation 69
• Clutch gearshift linkage 70
• Clutch removal 9 4 70
• Installation 9 2 clutch installation 9 12 70
• Right crankcase cover removal installation 9 10 70
• Service information 70
• Service information 9 1 gearshift linkage removal lnstallation 9 8 70
• Troubleshooting 70
• Troubleshooting 9 1 shift drum shift forks removal 70
• Ciutch gearshift linkage 72
• Requisite service 72
• Clutch gearshift linkage 74
• Requisite service 74
• Clutch center lock nut removal 75
• Clutch gearshift linkage 75
• Clutch outer removal 75
• Clutch gearshift linkage 76
• Clutch outer needle bearing replacement 76
• Clutch gearshift linkage 78
• Requisite service 78
• Clutch gearshift linkage 79
• Requisite service 79
• Shift drum shift forks removal lnstallation 79
• Clutch gearshift linkage 80
• Shift fork installation 80
• Clutch installation 81
• Clutch gearshift linkage 82
• Requisite service 82
• Clutch center lock nut installation 83
• Clutch gearshift linkage 83
• Clutch outer installation 83
• Clutch gearshift linkage 84
• Clutch lifter rod installation 84
• Crankcase cylinder piston 85
• Crankcase separation 10 2 crankcase assembly 10 6 85
• Service information 85
• Service information 10 1 piston connecting rod removal 85
• Troubleshooting 85
• Troubleshooting 10 1 installation 10 4 85
• Crankcase cy lindar piston 87
• Crankcase cylinder piston 89
• Requisite service 89
• Crankcase cylinder piston 91
• Crankcase bolt location 92
• Crankcase cylinder piston 92
• Liquid sealant application 92
• Crankshaft bearing replacement 11 4 93
• Crankshaft removal lnstallation 11 2 countershaft disassembly assembly 11 10 93
• Crankshafttransmission 93
• Service information 93
• Service information 11 1 transmission removal lnstallation 11 6 93
• Troubleshooting 93
• Troubleshooting 11 1 mainshaft disassembly assembly 11 8 93
• Crankshaft transmission 95
• Requisite service 95
• Connecting rod bearing selection 96
• Crankshaft bearing replacement 96
• Crankshaft transmission 96
• Main journal bearing selection 96
• C rankshaft t ransm i ssion 97
• Connecting rod selection 97
• L aaö b 97
• Starter clutch needle bearing replacement 97
• Crankshaft t ransmission 99
• Requisite service 99
• Crankshaft transmission 101
• Requisite service 101
• Crankshaft transmission 103
• Requisite service 103
• Crankshaft transmission 104
• Mainshaft bearing replacement 104
• Fork assembly 91 93 12 14 105
• Fork assembly after 93 12 16 105
• Fork disassembly 91 93 12 10 105
• Fork disassembly after 93 12 12 105
• Fork removal lnstallation 12 8 105
• Front wheel disassembly assembly 12 6 105
• Front wheel removal lnstallation 12 4 105
• Front wheel suspension steering 105
• Left handlebar removal lnstallation 12 3 105
• Right handlebar removal installation 12 2 105
• Service information 105
• Service information 12 1 105
• Steering stem removal lnstallation 12 18 105
• Troubleshooting 105
• Troubleshooting 12 1 105
• Front wheei suspension steering 106
• Requisite service 106
• Right handlebar removal installation 106
• Front wheel suspension steering 107
• Left handlebar removal lnstallation 107
• Front wheel suspension steering 109
• Requisite service 109
• Front wheel suspension steering 111
• Requisite service 111
• Front wheel suspension steering 113
• Requisite service 113
• Front whee suspensian steering 115
• Requisite service 115
• Front wheel suspension steering 117
• Requisite service 117
• Front wheel suspension steering 119
• Requisite service 119
• Front wheel suspension steering 121
• Requisite service 121
• Front wheel suspension steering 122
• Requisite service 122
• Steering stem removal lnstallation 122
• Bearing adjustment nut removal installation 123
• Front wheel suspension steering 123
• Front wheel suspension steering 124
• Assembly 125
• Installation 91 93 125
• Installation after 93 swingarm disassembly assembly 13 14 125
• Rear wheel disassembly assembly 1 3 3 suspension linkage disassembly 13 9 125
• Rear wheel removal installation 13 2 suspension linkage removal 13 8 125
• Rear wheel suspension 125
• Service information 125
• Service information 13 1 shock absorber disassembly 13 6 125
• Shock absorber removal 13 4 125
• Shock absorber removal 13 5 125
• Swingarm removal lnstabation 13 12 125
• Troubleshooting 125
• Troubleshooting 13 1 assembly 91 93 125
• Rear wheel removal lnstallation 126
• Rear wheel suspension 126
• Rear wheel disassembly assembly 127
• Rear wheel suspension 127
• Requisite service 127
• Rear wheel suspension 128
• Requisite service 128
• Shock absorber removal lnstallation 91 93 128
• Rear wheelsuspension 129
• Requisite service 129
• Shock absorber removal lnstallation after 93 129
• Rear wheel suspension 130
• Requisite service 130
• Shock absorber disassembly assembly 91 93 130
• Lower joint needle bearing replacement 131
• Rear wheel suspension 131
• Stopper ring removal fnstallation 131
• Rear wheel suspension 132
• Requisite service 132
• Suspension linkage removal lnstallation 132
• Rear wheelsuspension 133
• Requisite service 133
• Suspension linkage disassembly assembly 133
• Rear wheel suspension 134
• Suspension linkage pivot needle bearing replacement 134
• Rear wheelsuspension 137
• Requisite service 137
• Rear wheel suspension 139
• Requisite service 139
• Rear wheel suspension 140
• Swingarm pivot bearing replacement 140
• Brake system 141
• Front brake caliper disassembly assembly 14 6 141
• Front brake caliper removal installation 14 5 141
• Front master cylinder disassembly assembly 14 4 141
• Front master cylinder removal lnstallation 14 3 141
• Rear brake caliper disassembly assembly 14 12 141
• Rear brake caliper removal lnstallation 14 11 141
• Rear brake pad replacement 14 2 141
• Rear master cylinder disassembly assembly 14 10 141
• Rear master cylinder removal lnstallation 14 8 141
• Service information 141
• Service information 14 1 141
• Troubleshooting 141
• Troubleshooting 14 1 141
• Brake system 142
• Brake system 143
• Front master cylinder removal lnstallation 143
• Brake system 144
• Front master cylinder disassembly assembly 144
• Brake system 145
• Front brake caliper removal lnstallation 145
• _____________________________________________________ ____________ 147
• Brake system 149
• Requisite service 149
• Brake system 150
• Rear iwaste cylinde disassembly assembly 150
• Requisite service 150
• Brake system 151
• Rear brake caliper removal lnstallation 151
• Requisite service 151
• Rear brake caliper disassembly assembly 152
• Requisite service 152
• Battery removal lnstallation 15 4 charging coil inspection 15 11 153
• Charging system alternator 153
• Circuit diagram 15 2 alternator removal lnstallation 15 8 153
• Service information 153
• Service information 15 1 charging system inspection 15 6 153
• System location 15 2 regulator rectifier 15 7 153
• Troubleshooting 15 3 flywheel removal lnstallation 15 9 153
• Charging system alternator 155
• Troubleshooting 155
• Charging system alternator 157
• Requisite service 157
• Charging system inspection 158
• Charging systemalternatnr 158
• Charging voltage inspection 158
• Leak test 158
• Charging system alternator 159
• Regulator rectifier 159
• Unit inspection 159
• Wire harness inspection 159
• Alternator removal lnstallation 160
• Charging system alternator 160
• Requisite service 160
• Charging system alternator 161
• Flywheel removal lnstallation 161
• Requisite service 161
• Charging sy stem alternator 162
• Flywheel bolt removal lnstallation 162
• Starter clutch bolt removal lnstallation 162
• Charging coil inspection 163
• Charging system alternator 163
• Circuit diagram 16 2 ignition pulse generator 16 9 164
• Ignition system 164
• Ignition system inspection 16 6 ignition pulse generator rotor cover removal installation 16 10 164
• Service information 164
• Service information 16 1 ignition coil inspection 16 7 164
• System location 16 2 ignition coil removal lnstallation 16 8 164
• Troubleshooting 16 3 ignition timing 16 9 164
• Circuit diagram 165
• Ignition system 165
• System location 165
• Ignition system 166
• No spark at all plugs faulty input system 166
• Troubleshooting 166
• Ignition system 167
• No spark at either ignition group 167
• No spark at one plug trouble in secondary coil side 167
• Ignition system 168
• Circuit inspection 169
• Ignition system 169
• Ignition system inspection 169
• Ignition coil inspection 170
• Ignition system 170
• Ignition coil removal lnstallation 171
• Ignition system 171
• Requisite service 171
• Ignition pulse generator 172
• Ignition system 172
• Ignition timing 172
• Inspection 172
• Ignition pulse generator rotor cover removal lnstallation 173
• Ignition system 173
• Requisite service 173
• Circuit diagram 17 2 starter motor disassembly assembly 17 6 174
• Electric starter 174
• Service information 174
• Service information 17 1 t roubles hooti ng 17 3 174
• System location 17 2 starter motor removal lnstallation 17 5 174
• Circuit diagram 175
• Electric starter 175
• System location 175
• Electric starter 176
• Troubleshooting 176
• Electric starter 177
• Electric starter 178
• Requisite service 178
• Starter motor removal installation 178
• Electric starter 180
• Requisite service 180
• Combination meter bulb replacement 18 4 ignition switch removal lnstallation 18 8 181
• Combination meter removal installation 18 5 side stand switch 18 9 181
• Headlight bulb replacement 18 3 coolant temperature gauge inspection 18 8 181
• Lights meters switches 181
• Service information 181
• Service information 18 1 combination meter disassembly assembly 18 6 181
• System location 18 2 tachometer inspection 18 8 181
• Lig hts m eters sw itc h es 182
• System location 182
• Headlight bulb replacement 183
• Lights meters switches 183
• Combination meter bulb replacement 184
• Lights meters switches 184
• Combination meter removal lnstallation 185
• Lights meters switches 185
• Lights meters switches 187
• Requisite service 187
• Coolant temperature gauge 188
• Ignition switch removal installation 188
• Inspection 188
• Tachometer inspection 188
• Inspection 189
• Li g hts m ete rs s w i te h es 189
• Removal lnstallation 189
• Side stand switch 189
• Wiring diagram 190
• Engine does not start or is hard to start 191
• Engine does not start or is hard to start 20 1 poor performance at high speeds 20 4 191
• Engine lacks power 20 2 poor handling 20 4 191
• Poor performance at low and idle speeds 20 3 191
• Troubleshooting 191
• Engine lacks power 192
• Troubleshooting 192
• Poor performance at low and idle speeds 193
• Troubleshooting 193
• Poor handling _ 194
• Poor performance at high speeds 194
• Troubleshooting 194

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Index Air Cleaner Housing Removal Installation 6 3 Air Cleaner 3 5 Alternator Removal lnstallation 1 5 8 Battery Removal Installation 15 4 Cable Harness Routing 1 20 Camshaft Removal Installation 8 2 Carburetor Combination 6 10 Carburetor Disassembly Assembly 6 8 Carburetor Removal Installation 6 4 Carburetor Separation 6 6 Carburetor Synchronization 3 9 Charging Coil Inspection 1 5 11 Charging System Inspection___ __________ 1 5 6 Circuit Diagram Charging System Alternator 15 2 Circuit Diagram Electric Starter 17 2 Circuit Diagram Ignition System 16 2 Clutch Installation 9 12 Clutch Removal 9 4 Combination Meter Bulb Replacement 18 4 Combination Meter Disassembly Assembly 18 6 Combination Meter Removal Installation 18 5 Coolant Draining 5 3 Coolant Temperature Gauge Inspection 18 8 Countershaft Disassembly 1110 Crankcase Assembly 10 6 Crankcase Separation 10 2 Crankshaft Bearing Replacement 1 1 4 Crankshaft Removal Installation t i 2 Cylinder Head Disassembly Assembly g_g Cylinder Head Removal Installation 8 7 Emission Control Systems U S A Only 1 25 Emission Control Inormation Labels U S A Only 1 28 Engine Removal Installation 7 2 Evaporative Emission EVAP Canister Removal lnstallation California Type Oniy 6 13 Exhaust System Removal Installation 2 10 Flywheel Removal lnstallation 15 9 Fork Assembly 91 93 12 14 Fork Assembly After 93 12 16 Fork Disassembly 91 93 12 10 Fork Disassembly After 93 12 12 Fork Removal lnstallation 12 8 Front Brake Caliper Disassembly Assembly 14 6 Front Brake Caliper Removal Installation 14 5 Front Cowl Disassembly Assembly 2 6 Front Cowl Removal lnstallation 2 4 Front Master Cylinder Disassembly Assembly 14 4 Front Master Cylinder Removal Installation 14 3 Front Wheel Disassembly Assembly 12 6 Front Wheel Removal lnstallation 12 4 Fuel Tank Removal Installation 2 11 Gearshift Linkage Removal Installation 9 8 General Safety___ 1 1 Headlight Bulb Replacement 1 8 3 High Altitude Adjustment U S A Only ______ 6 15 Ignition Coil Inspection 16 6 Ignition Pulse Generator Rotor Cover Removal Installation 16 10 Ignition Pulse Generator 16 9 Ignition Coil Removal Installation 16 8 Ignition Switch Removal Installation 18 8 Ignition System Inspection 16 6 Ignition Timing 16 9 Left Handlebar Removal Installation 12 3 Lubrication Seal Points 118 Lubrication System Diagram 4 2 Mainshaft Disassembly Assembly 11 8 Maintenance Schedule 3 4 Model Identification 1 3 Oil Cooler Disassembly Assembly 4 7 Oil Cooler Removal lnstallation 4 6 Oil Pan Removal Installation 4 3 Oil Pump Disassembly Assembly 4 5 Oil Pump Removal lnstallation 4 4 Pilot Screw Adjustment 6 14 Piston Connecting Rod Removal Installation 10 4 Pulse Secondary Air Injection PAIR Control Valve Removal lnstallation California Type Only 6 12 Radiator Disassembly Assembly 5 6 Radiator Removal lnstallation 5 5 Rear Brake Caliper Disassembly Assembly 14 12 Rear Brake Caliper Removal installation 14 11 Rear Brake Pad Replacement 14 2 Rear Fender A Removal Installation 2 B Rear Fender B Removal lnstallation 2 7 Rear Master Cylinder Disassembly Assembly 14 10 Rear Master Cylinder Removal lnstallation 14 8 Rear Wheel Disassembly Assembly 13 3 Rear Wheel Removal lnstallation 13 2 Regurator Rectifier 15 7 Reserve Tank Removal Installation 5 8 Right Crankcase Cover Removal lnstallation 9 2 Right Handlebar Removal lnstallation 12 2 Seat Removal Installation 2 2 Service Access Guide 3 2 Service Information Brake System__________ 14 1 Charging System Alternator 15 1 Clutch Gearshift Linkage 9 1 Cooling System 5 1 Crankcase Cylinder Piston 10 1 Crankshaft Transmission 11 1 Cyinder Head 8 1 Electric Starter 17 1 Engine Removal Installation 7 1 Frame Body Panels Exhaust System 2 1 Front Wheel Suspension Steering 12 1 Fuel System 6 1 Ignition System 16 1 Lights Meters Switches 1 8 1 Lubrication System 4 1 Maintenance 3 1 Rear Wheel Suspension 3 1 Shift Drum Shift Forks Removal Installation 9 10 Shock Absorber Disassembly Assembly 91 93J 13 6 Shock Absorber Removal Installation 91 93 13 4 Shock Absorber Removal Installation After 93 13 S Side Cover Removal Installation 2 2 Side Fairing Removal lnstallation 2 3 Side Stand 3 10 Side Stand Switch 18 9 Spark Plug 3 5 Specifications 1 4 Starter Motor Disassembly Assembly 17 6 21 1