![Honda CBR600F2 (1991-1994) [91/196] Crankcase cylinder piston](/img/pdf.png)
Honda CBR600F2 (1991-1994) [91/196] Crankcase cylinder piston
![Honda CBR600F2 (1991-1994) [91/196] Crankcase cylinder piston](/views2/1121105/page91/bg5b.png)
Содержание
- Brake system 2
- C c ш 2
- Charging system alternator 2
- Clutch gearshift linkage 2
- Cooling system 2
- Crankcase cylinder piston 2
- Crankshaft transmission 2
- Cylinder head 2
- Electric starter starter clutch 2
- Engine removal installation 2
- Frame body panels exhaust system 2
- Front wheel suspension steering 2
- Fuel system 2
- General information 2
- Ignition system 2
- Introduction contents 2
- Lights meters switches 2
- Lubrication system 2
- Maintenance 2
- Rear wheel suspension 2
- Sbsbbsbbsesbm 2
- Troubleshooting 2
- Wiring diagram 2
- Important safety notice 3
- Symbols 4
- Finding the information you need 5
- How to use this manual 5
- Understanding the instructions 5
- Frame body panels exhaust system 6
- Service information 6
- Troubleshooting 6
- Frame body panels exhaust system 7
- Seat removal lnstallation 7
- Side cover removal lnstallation 7
- Frame body panels exhaust system 8
- Requisite service 8
- Side fairing removal installation 8
- Frame body panels exhaust system 10
- Requisite service 10
- Frame body panels exhaust system 11
- Front cowl disassembly assembly 11
- Requisite service 11
- Frame body panels exhaust system 12
- Rear fender b removal lnstallation 12
- Tail cowl removal lnstallation 12
- Frame body panels exhaust system 14
- Requisite service 14
- Exhaust system removal fnstallation 15
- Frame body panels exhaust system 15
- Requisite service 15
- Frame body panels exhaust system 16
- Fuel tank removal lnstallation 16
- Requisite service 16
- Maintenance 17
- Service information 17
- Maintenance 18
- Service access guide 18
- Maintenance 19
- Maintenance 20
- Maintenance schedule 20
- Air cleaner 21
- Inspection 21
- Maintenance 21
- Spark plug 21
- Valve clearance 21
- Maintenance 22
- Maintenance 23
- Maintenance 24
- Shim selection 24
- Carburetor synchronization 25
- Maintenance 25
- Maintenance 26
- Side stand 26
- Lubrication system 27
- Lubrication system diagram 4 2 oil cooler removal lnstallation 4 6 27
- Oil pan removal lnstallation 4 3 oil cooler disassembly assembly 4 7 27
- Service information 27
- Service information 4 1 oil pump removal lnstallation 4 4 27
- Troubleshooting 27
- Troubleshooting 4 1 oil pump disassembly assembly 4 5 27
- Lubrication system 29
- Oil pan removal lnstallation 29
- Requisite service 29
- Lubrication system 30
- Oil pump removal lnstallation 30
- Requisite service 30
- Requisite service 31
- Lubrication system 32
- Oil cooler removal lnstallation 32
- Requisite service 32
- Lubrication system 33
- Oil cooler disassembly assembly 33
- Requisite service 33
- Coolant draining 5 3 34
- Cooling system 34
- Radiator disassembly assembly 5 6 34
- Radiator removal lnstallation 5 5 34
- Reserve tank removal lnstallation 5 8 34
- Service information 34
- Service information 5 1 34
- System flow pattern 5 2 34
- Thermostat removal installation 5 4 34
- Troubleshooting 34
- Troubleshooting 5 1 34
- Water pump disassembly assembly 5 7 34
- Coolant draining 36
- Cooling system 36
- Cooling system 37
- Requisite service 37
- Thermostat removal lnstallation 37
- Cooling system 38
- Radiator removal installation 38
- Requisite service 38
- Cooling system 39
- Radiator disassembly assembly 39
- Requisite service 39
- Cooling system 40
- Requisite service 40
- Water pump disassembly assembly 40
- Cooling system 41
- Requisite service 41
- Reserve tank removal lnstallation 41
- Fuel system 42
- Service information 42
- Fuel system 43
- Toroubleshooting 43
- Air cleaner housing removal lnstallation 44
- Fuel system 44
- Requisite service 44
- Fuel system 46
- Requisite service 46
- Fuel system 48
- Requisite service 48
- Fuel system 50
- Jet needle holder removal lnstailation 50
- Requisite service 50
- Fuel system 52
- Requisite service 52
- California type only 53
- Fuel system 53
- Pulse secondary air injection pair control valve removal lnstallation 53
- Requisite service 53
- Evaporative emission evap canister removal lnstallation california type only 54
- Fuel system 54
- Requisite service 54
- Fuel system 55
- Idle drop procedure 55
- Pilot screw adjustment 55
- High altitude adjustment u s a only 56
- Engine removal lnstallation 57
- Service information 57
- Service information 7 1 engine removal lnstallation 7 2 57
- Engine removal lnstallation 59
- Requisite service 59
- Drive sprocket removal lnstallation 60
- Engine hanger adjusting bolt lock nut installation 60
- Engine removal lnstallation 60
- Camshaft removal lnstallation 8 2 61
- Cylinder head 61
- Service information 61
- Service information 8 1 cylinder head removal lnstallation 8 7 61
- Troubleshooting 61
- Troubleshooting 8 1 cylinder head disassembly assembly 8 8 61
- Cylinder head 63
- Requisite service 63
- Camshaft installation 64
- Cylinder head 64
- Cylinder head 65
- Cylinder head 66
- Cylinder head 67
- Cylinder head removal installation 67
- Requisite service 67
- Cylinder head 68
- Cylinder head disassembly assembly 68
- Requisite service 68
- Cylinder head 69
- Valve cotters removal lnstallation 69
- Clutch gearshift linkage 70
- Clutch removal 9 4 70
- Installation 9 2 clutch installation 9 12 70
- Right crankcase cover removal installation 9 10 70
- Service information 70
- Service information 9 1 gearshift linkage removal lnstallation 9 8 70
- Troubleshooting 70
- Troubleshooting 9 1 shift drum shift forks removal 70
- Ciutch gearshift linkage 72
- Requisite service 72
- Clutch gearshift linkage 74
- Requisite service 74
- Clutch center lock nut removal 75
- Clutch gearshift linkage 75
- Clutch outer removal 75
- Clutch gearshift linkage 76
- Clutch outer needle bearing replacement 76
- Clutch gearshift linkage 78
- Requisite service 78
- Clutch gearshift linkage 79
- Requisite service 79
- Shift drum shift forks removal lnstallation 79
- Clutch gearshift linkage 80
- Shift fork installation 80
- Clutch installation 81
- Clutch gearshift linkage 82
- Requisite service 82
- Clutch center lock nut installation 83
- Clutch gearshift linkage 83
- Clutch outer installation 83
- Clutch gearshift linkage 84
- Clutch lifter rod installation 84
- Crankcase cylinder piston 85
- Crankcase separation 10 2 crankcase assembly 10 6 85
- Service information 85
- Service information 10 1 piston connecting rod removal 85
- Troubleshooting 85
- Troubleshooting 10 1 installation 10 4 85
- Crankcase cy lindar piston 87
- Crankcase cylinder piston 89
- Requisite service 89
- Crankcase cylinder piston 91
- Crankcase bolt location 92
- Crankcase cylinder piston 92
- Liquid sealant application 92
- Crankshaft bearing replacement 11 4 93
- Crankshaft removal lnstallation 11 2 countershaft disassembly assembly 11 10 93
- Crankshafttransmission 93
- Service information 93
- Service information 11 1 transmission removal lnstallation 11 6 93
- Troubleshooting 93
- Troubleshooting 11 1 mainshaft disassembly assembly 11 8 93
- Crankshaft transmission 95
- Requisite service 95
- Connecting rod bearing selection 96
- Crankshaft bearing replacement 96
- Crankshaft transmission 96
- Main journal bearing selection 96
- C rankshaft t ransm i ssion 97
- Connecting rod selection 97
- L aaö b 97
- Starter clutch needle bearing replacement 97
- Crankshaft t ransmission 99
- Requisite service 99
- Crankshaft transmission 101
- Requisite service 101
- Crankshaft transmission 103
- Requisite service 103
- Crankshaft transmission 104
- Mainshaft bearing replacement 104
- Fork assembly 91 93 12 14 105
- Fork assembly after 93 12 16 105
- Fork disassembly 91 93 12 10 105
- Fork disassembly after 93 12 12 105
- Fork removal lnstallation 12 8 105
- Front wheel disassembly assembly 12 6 105
- Front wheel removal lnstallation 12 4 105
- Front wheel suspension steering 105
- Left handlebar removal lnstallation 12 3 105
- Right handlebar removal installation 12 2 105
- Service information 105
- Service information 12 1 105
- Steering stem removal lnstallation 12 18 105
- Troubleshooting 105
- Troubleshooting 12 1 105
- Front wheei suspension steering 106
- Requisite service 106
- Right handlebar removal installation 106
- Front wheel suspension steering 107
- Left handlebar removal lnstallation 107
- Front wheel suspension steering 109
- Requisite service 109
- Front wheel suspension steering 111
- Requisite service 111
- Front wheel suspension steering 113
- Requisite service 113
- Front whee suspensian steering 115
- Requisite service 115
- Front wheel suspension steering 117
- Requisite service 117
- Front wheel suspension steering 119
- Requisite service 119
- Front wheel suspension steering 121
- Requisite service 121
- Front wheel suspension steering 122
- Requisite service 122
- Steering stem removal lnstallation 122
- Bearing adjustment nut removal installation 123
- Front wheel suspension steering 123
- Front wheel suspension steering 124
- Assembly 125
- Installation 91 93 125
- Installation after 93 swingarm disassembly assembly 13 14 125
- Rear wheel disassembly assembly 1 3 3 suspension linkage disassembly 13 9 125
- Rear wheel removal installation 13 2 suspension linkage removal 13 8 125
- Rear wheel suspension 125
- Service information 125
- Service information 13 1 shock absorber disassembly 13 6 125
- Shock absorber removal 13 4 125
- Shock absorber removal 13 5 125
- Swingarm removal lnstabation 13 12 125
- Troubleshooting 125
- Troubleshooting 13 1 assembly 91 93 125
- Rear wheel removal lnstallation 126
- Rear wheel suspension 126
- Rear wheel disassembly assembly 127
- Rear wheel suspension 127
- Requisite service 127
- Rear wheel suspension 128
- Requisite service 128
- Shock absorber removal lnstallation 91 93 128
- Rear wheelsuspension 129
- Requisite service 129
- Shock absorber removal lnstallation after 93 129
- Rear wheel suspension 130
- Requisite service 130
- Shock absorber disassembly assembly 91 93 130
- Lower joint needle bearing replacement 131
- Rear wheel suspension 131
- Stopper ring removal fnstallation 131
- Rear wheel suspension 132
- Requisite service 132
- Suspension linkage removal lnstallation 132
- Rear wheelsuspension 133
- Requisite service 133
- Suspension linkage disassembly assembly 133
- Rear wheel suspension 134
- Suspension linkage pivot needle bearing replacement 134
- Rear wheelsuspension 137
- Requisite service 137
- Rear wheel suspension 139
- Requisite service 139
- Rear wheel suspension 140
- Swingarm pivot bearing replacement 140
- Brake system 141
- Front brake caliper disassembly assembly 14 6 141
- Front brake caliper removal installation 14 5 141
- Front master cylinder disassembly assembly 14 4 141
- Front master cylinder removal lnstallation 14 3 141
- Rear brake caliper disassembly assembly 14 12 141
- Rear brake caliper removal lnstallation 14 11 141
- Rear brake pad replacement 14 2 141
- Rear master cylinder disassembly assembly 14 10 141
- Rear master cylinder removal lnstallation 14 8 141
- Service information 141
- Service information 14 1 141
- Troubleshooting 141
- Troubleshooting 14 1 141
- Brake system 142
- Brake system 143
- Front master cylinder removal lnstallation 143
- Brake system 144
- Front master cylinder disassembly assembly 144
- Brake system 145
- Front brake caliper removal lnstallation 145
- _____________________________________________________ ____________ 147
- Brake system 149
- Requisite service 149
- Brake system 150
- Rear iwaste cylinde disassembly assembly 150
- Requisite service 150
- Brake system 151
- Rear brake caliper removal lnstallation 151
- Requisite service 151
- Rear brake caliper disassembly assembly 152
- Requisite service 152
- Battery removal lnstallation 15 4 charging coil inspection 15 11 153
- Charging system alternator 153
- Circuit diagram 15 2 alternator removal lnstallation 15 8 153
- Service information 153
- Service information 15 1 charging system inspection 15 6 153
- System location 15 2 regulator rectifier 15 7 153
- Troubleshooting 15 3 flywheel removal lnstallation 15 9 153
- Charging system alternator 155
- Troubleshooting 155
- Charging system alternator 157
- Requisite service 157
- Charging system inspection 158
- Charging systemalternatnr 158
- Charging voltage inspection 158
- Leak test 158
- Charging system alternator 159
- Regulator rectifier 159
- Unit inspection 159
- Wire harness inspection 159
- Alternator removal lnstallation 160
- Charging system alternator 160
- Requisite service 160
- Charging system alternator 161
- Flywheel removal lnstallation 161
- Requisite service 161
- Charging sy stem alternator 162
- Flywheel bolt removal lnstallation 162
- Starter clutch bolt removal lnstallation 162
- Charging coil inspection 163
- Charging system alternator 163
- Circuit diagram 16 2 ignition pulse generator 16 9 164
- Ignition system 164
- Ignition system inspection 16 6 ignition pulse generator rotor cover removal installation 16 10 164
- Service information 164
- Service information 16 1 ignition coil inspection 16 7 164
- System location 16 2 ignition coil removal lnstallation 16 8 164
- Troubleshooting 16 3 ignition timing 16 9 164
- Circuit diagram 165
- Ignition system 165
- System location 165
- Ignition system 166
- No spark at all plugs faulty input system 166
- Troubleshooting 166
- Ignition system 167
- No spark at either ignition group 167
- No spark at one plug trouble in secondary coil side 167
- Ignition system 168
- Circuit inspection 169
- Ignition system 169
- Ignition system inspection 169
- Ignition coil inspection 170
- Ignition system 170
- Ignition coil removal lnstallation 171
- Ignition system 171
- Requisite service 171
- Ignition pulse generator 172
- Ignition system 172
- Ignition timing 172
- Inspection 172
- Ignition pulse generator rotor cover removal lnstallation 173
- Ignition system 173
- Requisite service 173
- Circuit diagram 17 2 starter motor disassembly assembly 17 6 174
- Electric starter 174
- Service information 174
- Service information 17 1 t roubles hooti ng 17 3 174
- System location 17 2 starter motor removal lnstallation 17 5 174
- Circuit diagram 175
- Electric starter 175
- System location 175
- Electric starter 176
- Troubleshooting 176
- Electric starter 177
- Electric starter 178
- Requisite service 178
- Starter motor removal installation 178
- Electric starter 180
- Requisite service 180
- Combination meter bulb replacement 18 4 ignition switch removal lnstallation 18 8 181
- Combination meter removal installation 18 5 side stand switch 18 9 181
- Headlight bulb replacement 18 3 coolant temperature gauge inspection 18 8 181
- Lights meters switches 181
- Service information 181
- Service information 18 1 combination meter disassembly assembly 18 6 181
- System location 18 2 tachometer inspection 18 8 181
- Lig hts m eters sw itc h es 182
- System location 182
- Headlight bulb replacement 183
- Lights meters switches 183
- Combination meter bulb replacement 184
- Lights meters switches 184
- Combination meter removal lnstallation 185
- Lights meters switches 185
- Lights meters switches 187
- Requisite service 187
- Coolant temperature gauge 188
- Ignition switch removal installation 188
- Inspection 188
- Tachometer inspection 188
- Inspection 189
- Li g hts m ete rs s w i te h es 189
- Removal lnstallation 189
- Side stand switch 189
- Wiring diagram 190
- Engine does not start or is hard to start 191
- Engine does not start or is hard to start 20 1 poor performance at high speeds 20 4 191
- Engine lacks power 20 2 poor handling 20 4 191
- Poor performance at low and idle speeds 20 3 191
- Troubleshooting 191
- Engine lacks power 192
- Troubleshooting 192
- Poor performance at low and idle speeds 193
- Troubleshooting 193
- Poor handling _ 194
- Poor performance at high speeds 194
- Troubleshooting 194
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Crankcase Cylinder Piston NOTE Refer to page 10 1 for the parts that is necessary to be installed after crankcase assembly Refer to page 10 8 for crankcase bolt location Procedure 11 Upper crankcase 2 3 141 5 Dowel pin O ring Oil orifice long Oil orifice short 6 Lower crankcase 7 Lower crankcase bolt 8 m sealing washer Q ty Remarks 1 CAUTION Do not apply sealant around the oil passage area and main bearing journal area Refer to the illustration on page 10 8 for applying are 4 1 1 2 1 10 10 61 Lower crankcase boit 10mm 9 Lower crankcase boit 6 mm 101 Sealing washer 1 14 3 11 Upper crankcase bolt 6 na 7 CAUTION Install the oil orifice with the smaller diameter side facing the lower crankcase From the inside to outside tighten the bolts in a crisscross pattern in several steps Install the sealing washer to the bolt indicated by the Д mark Refer to page 10 8 10 7
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