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CBR600F2 (1991-1994)
Инструкция по эксплуатации Страница: 81

Honda CBR600F2 (1991-1994) [81/196] Clutch installation

Содержание

Brake system 2
C c ш 2
Charging system alternator 2
Clutch gearshift linkage 2
Cooling system 2
Crankcase cylinder piston 2
Crankshaft transmission 2
Cylinder head 2
Electric starter starter clutch 2
Engine removal installation 2
Frame body panels exhaust system 2
Front wheel suspension steering 2
Fuel system 2
General information 2
Ignition system 2
Introduction contents 2
Lights meters switches 2
Lubrication system 2
Maintenance 2
Rear wheel suspension 2
Sbsbbsbbsesbm 2
Troubleshooting 2
Wiring diagram 2
Important safety notice 3
Symbols 4
Finding the information you need 5
How to use this manual 5
Understanding the instructions 5
Frame body panels exhaust system 6
Service information 6
Troubleshooting 6
Frame body panels exhaust system 7
Seat removal lnstallation 7
Side cover removal lnstallation 7
Frame body panels exhaust system 8
Requisite service 8
Side fairing removal installation 8
Frame body panels exhaust system 10
Requisite service 10
Frame body panels exhaust system 11
Front cowl disassembly assembly 11
Requisite service 11
Frame body panels exhaust system 12
Rear fender b removal lnstallation 12
Tail cowl removal lnstallation 12
Frame body panels exhaust system 14
Requisite service 14
Exhaust system removal fnstallation 15
Frame body panels exhaust system 15
Requisite service 15
Frame body panels exhaust system 16
Fuel tank removal lnstallation 16
Requisite service 16
Maintenance 17
Service information 17
Maintenance 18
Service access guide 18
Maintenance 19
Maintenance 20
Maintenance schedule 20
Air cleaner 21
Inspection 21
Maintenance 21
Spark plug 21
Valve clearance 21
Maintenance 22
Maintenance 23
Maintenance 24
Shim selection 24
Carburetor synchronization 25
Maintenance 25
Maintenance 26
Side stand 26
Lubrication system 27
Lubrication system diagram 4 2 oil cooler removal lnstallation 4 6 27
Oil pan removal lnstallation 4 3 oil cooler disassembly assembly 4 7 27
Service information 27
Service information 4 1 oil pump removal lnstallation 4 4 27
Troubleshooting 27
Troubleshooting 4 1 oil pump disassembly assembly 4 5 27
Lubrication system 29
Oil pan removal lnstallation 29
Requisite service 29
Lubrication system 30
Oil pump removal lnstallation 30
Requisite service 30
Requisite service 31
Lubrication system 32
Oil cooler removal lnstallation 32
Requisite service 32
Lubrication system 33
Oil cooler disassembly assembly 33
Requisite service 33
Coolant draining 5 3 34
Cooling system 34
Radiator disassembly assembly 5 6 34
Radiator removal lnstallation 5 5 34
Reserve tank removal lnstallation 5 8 34
Service information 34
Service information 5 1 34
System flow pattern 5 2 34
Thermostat removal installation 5 4 34
Troubleshooting 34
Troubleshooting 5 1 34
Water pump disassembly assembly 5 7 34
Coolant draining 36
Cooling system 36
Cooling system 37
Requisite service 37
Thermostat removal lnstallation 37
Cooling system 38
Radiator removal installation 38
Requisite service 38
Cooling system 39
Radiator disassembly assembly 39
Requisite service 39
Cooling system 40
Requisite service 40
Water pump disassembly assembly 40
Cooling system 41
Requisite service 41
Reserve tank removal lnstallation 41
Fuel system 42
Service information 42
Fuel system 43
Toroubleshooting 43
Air cleaner housing removal lnstallation 44
Fuel system 44
Requisite service 44
Fuel system 46
Requisite service 46
Fuel system 48
Requisite service 48
Fuel system 50
Jet needle holder removal lnstailation 50
Requisite service 50
Fuel system 52
Requisite service 52
California type only 53
Fuel system 53
Pulse secondary air injection pair control valve removal lnstallation 53
Requisite service 53
Evaporative emission evap canister removal lnstallation california type only 54
Fuel system 54
Requisite service 54
Fuel system 55
Idle drop procedure 55
Pilot screw adjustment 55
High altitude adjustment u s a only 56
Engine removal lnstallation 57
Service information 57
Service information 7 1 engine removal lnstallation 7 2 57
Engine removal lnstallation 59
Requisite service 59
Drive sprocket removal lnstallation 60
Engine hanger adjusting bolt lock nut installation 60
Engine removal lnstallation 60
Camshaft removal lnstallation 8 2 61
Cylinder head 61
Service information 61
Service information 8 1 cylinder head removal lnstallation 8 7 61
Troubleshooting 61
Troubleshooting 8 1 cylinder head disassembly assembly 8 8 61
Cylinder head 63
Requisite service 63
Camshaft installation 64
Cylinder head 64
Cylinder head 65
Cylinder head 66
Cylinder head 67
Cylinder head removal installation 67
Requisite service 67
Cylinder head 68
Cylinder head disassembly assembly 68
Requisite service 68
Cylinder head 69
Valve cotters removal lnstallation 69
Clutch gearshift linkage 70
Clutch removal 9 4 70
Installation 9 2 clutch installation 9 12 70
Right crankcase cover removal installation 9 10 70
Service information 70
Service information 9 1 gearshift linkage removal lnstallation 9 8 70
Troubleshooting 70
Troubleshooting 9 1 shift drum shift forks removal 70
Ciutch gearshift linkage 72
Requisite service 72
Clutch gearshift linkage 74
Requisite service 74
Clutch center lock nut removal 75
Clutch gearshift linkage 75
Clutch outer removal 75
Clutch gearshift linkage 76
Clutch outer needle bearing replacement 76
Clutch gearshift linkage 78
Requisite service 78
Clutch gearshift linkage 79
Requisite service 79
Shift drum shift forks removal lnstallation 79
Clutch gearshift linkage 80
Shift fork installation 80
Clutch installation 81
Clutch gearshift linkage 82
Requisite service 82
Clutch center lock nut installation 83
Clutch gearshift linkage 83
Clutch outer installation 83
Clutch gearshift linkage 84
Clutch lifter rod installation 84
Crankcase cylinder piston 85
Crankcase separation 10 2 crankcase assembly 10 6 85
Service information 85
Service information 10 1 piston connecting rod removal 85
Troubleshooting 85
Troubleshooting 10 1 installation 10 4 85
Crankcase cy lindar piston 87
Crankcase cylinder piston 89
Requisite service 89
Crankcase cylinder piston 91
Crankcase bolt location 92
Crankcase cylinder piston 92
Liquid sealant application 92
Crankshaft bearing replacement 11 4 93
Crankshaft removal lnstallation 11 2 countershaft disassembly assembly 11 10 93
Crankshafttransmission 93
Service information 93
Service information 11 1 transmission removal lnstallation 11 6 93
Troubleshooting 93
Troubleshooting 11 1 mainshaft disassembly assembly 11 8 93
Crankshaft transmission 95
Requisite service 95
Connecting rod bearing selection 96
Crankshaft bearing replacement 96
Crankshaft transmission 96
Main journal bearing selection 96
C rankshaft t ransm i ssion 97
Connecting rod selection 97
L aaö b 97
Starter clutch needle bearing replacement 97
Crankshaft t ransmission 99
Requisite service 99
Crankshaft transmission 101
Requisite service 101
Crankshaft transmission 103
Requisite service 103
Crankshaft transmission 104
Mainshaft bearing replacement 104
Fork assembly 91 93 12 14 105
Fork assembly after 93 12 16 105
Fork disassembly 91 93 12 10 105
Fork disassembly after 93 12 12 105
Fork removal lnstallation 12 8 105
Front wheel disassembly assembly 12 6 105
Front wheel removal lnstallation 12 4 105
Front wheel suspension steering 105
Left handlebar removal lnstallation 12 3 105
Right handlebar removal installation 12 2 105
Service information 105
Service information 12 1 105
Steering stem removal lnstallation 12 18 105
Troubleshooting 105
Troubleshooting 12 1 105
Front wheei suspension steering 106
Requisite service 106
Right handlebar removal installation 106
Front wheel suspension steering 107
Left handlebar removal lnstallation 107
Front wheel suspension steering 109
Requisite service 109
Front wheel suspension steering 111
Requisite service 111
Front wheel suspension steering 113
Requisite service 113
Front whee suspensian steering 115
Requisite service 115
Front wheel suspension steering 117
Requisite service 117
Front wheel suspension steering 119
Requisite service 119
Front wheel suspension steering 121
Requisite service 121
Front wheel suspension steering 122
Requisite service 122
Steering stem removal lnstallation 122
Bearing adjustment nut removal installation 123
Front wheel suspension steering 123
Front wheel suspension steering 124
Assembly 125
Installation 91 93 125
Installation after 93 swingarm disassembly assembly 13 14 125
Rear wheel disassembly assembly 1 3 3 suspension linkage disassembly 13 9 125
Rear wheel removal installation 13 2 suspension linkage removal 13 8 125
Rear wheel suspension 125
Service information 125
Service information 13 1 shock absorber disassembly 13 6 125
Shock absorber removal 13 4 125
Shock absorber removal 13 5 125
Swingarm removal lnstabation 13 12 125
Troubleshooting 125
Troubleshooting 13 1 assembly 91 93 125
Rear wheel removal lnstallation 126
Rear wheel suspension 126
Rear wheel disassembly assembly 127
Rear wheel suspension 127
Requisite service 127
Rear wheel suspension 128
Requisite service 128
Shock absorber removal lnstallation 91 93 128
Rear wheelsuspension 129
Requisite service 129
Shock absorber removal lnstallation after 93 129
Rear wheel suspension 130
Requisite service 130
Shock absorber disassembly assembly 91 93 130
Lower joint needle bearing replacement 131
Rear wheel suspension 131
Stopper ring removal fnstallation 131
Rear wheel suspension 132
Requisite service 132
Suspension linkage removal lnstallation 132
Rear wheelsuspension 133
Requisite service 133
Suspension linkage disassembly assembly 133
Rear wheel suspension 134
Suspension linkage pivot needle bearing replacement 134
Rear wheelsuspension 137
Requisite service 137
Rear wheel suspension 139
Requisite service 139
Rear wheel suspension 140
Swingarm pivot bearing replacement 140
Brake system 141
Front brake caliper disassembly assembly 14 6 141
Front brake caliper removal installation 14 5 141
Front master cylinder disassembly assembly 14 4 141
Front master cylinder removal lnstallation 14 3 141
Rear brake caliper disassembly assembly 14 12 141
Rear brake caliper removal lnstallation 14 11 141
Rear brake pad replacement 14 2 141
Rear master cylinder disassembly assembly 14 10 141
Rear master cylinder removal lnstallation 14 8 141
Service information 141
Service information 14 1 141
Troubleshooting 141
Troubleshooting 14 1 141
Brake system 142
Brake system 143
Front master cylinder removal lnstallation 143
Brake system 144
Front master cylinder disassembly assembly 144
Brake system 145
Front brake caliper removal lnstallation 145
_____________________________________________________ ____________ 147
Brake system 149
Requisite service 149
Brake system 150
Rear iwaste cylinde disassembly assembly 150
Requisite service 150
Brake system 151
Rear brake caliper removal lnstallation 151
Requisite service 151
Rear brake caliper disassembly assembly 152
Requisite service 152
Battery removal lnstallation 15 4 charging coil inspection 15 11 153
Charging system alternator 153
Circuit diagram 15 2 alternator removal lnstallation 15 8 153
Service information 153
Service information 15 1 charging system inspection 15 6 153
System location 15 2 regulator rectifier 15 7 153
Troubleshooting 15 3 flywheel removal lnstallation 15 9 153
Charging system alternator 155
Troubleshooting 155
Charging system alternator 157
Requisite service 157
Charging system inspection 158
Charging systemalternatnr 158
Charging voltage inspection 158
Leak test 158
Charging system alternator 159
Regulator rectifier 159
Unit inspection 159
Wire harness inspection 159
Alternator removal lnstallation 160
Charging system alternator 160
Requisite service 160
Charging system alternator 161
Flywheel removal lnstallation 161
Requisite service 161
Charging sy stem alternator 162
Flywheel bolt removal lnstallation 162
Starter clutch bolt removal lnstallation 162
Charging coil inspection 163
Charging system alternator 163
Circuit diagram 16 2 ignition pulse generator 16 9 164
Ignition system 164
Ignition system inspection 16 6 ignition pulse generator rotor cover removal installation 16 10 164
Service information 164
Service information 16 1 ignition coil inspection 16 7 164
System location 16 2 ignition coil removal lnstallation 16 8 164
Troubleshooting 16 3 ignition timing 16 9 164
Circuit diagram 165
Ignition system 165
System location 165
Ignition system 166
No spark at all plugs faulty input system 166
Troubleshooting 166
Ignition system 167
No spark at either ignition group 167
No spark at one plug trouble in secondary coil side 167
Ignition system 168
Circuit inspection 169
Ignition system 169
Ignition system inspection 169
Ignition coil inspection 170
Ignition system 170
Ignition coil removal lnstallation 171
Ignition system 171
Requisite service 171
Ignition pulse generator 172
Ignition system 172
Ignition timing 172
Inspection 172
Ignition pulse generator rotor cover removal lnstallation 173
Ignition system 173
Requisite service 173
Circuit diagram 17 2 starter motor disassembly assembly 17 6 174
Electric starter 174
Service information 174
Service information 17 1 t roubles hooti ng 17 3 174
System location 17 2 starter motor removal lnstallation 17 5 174
Circuit diagram 175
Electric starter 175
System location 175
Electric starter 176
Troubleshooting 176
Electric starter 177
Electric starter 178
Requisite service 178
Starter motor removal installation 178
Electric starter 180
Requisite service 180
Combination meter bulb replacement 18 4 ignition switch removal lnstallation 18 8 181
Combination meter removal installation 18 5 side stand switch 18 9 181
Headlight bulb replacement 18 3 coolant temperature gauge inspection 18 8 181
Lights meters switches 181
Service information 181
Service information 18 1 combination meter disassembly assembly 18 6 181
System location 18 2 tachometer inspection 18 8 181
Lig hts m eters sw itc h es 182
System location 182
Headlight bulb replacement 183
Lights meters switches 183
Combination meter bulb replacement 184
Lights meters switches 184
Combination meter removal lnstallation 185
Lights meters switches 185
Lights meters switches 187
Requisite service 187
Coolant temperature gauge 188
Ignition switch removal installation 188
Inspection 188
Tachometer inspection 188
Inspection 189
Li g hts m ete rs s w i te h es 189
Removal lnstallation 189
Side stand switch 189
Wiring diagram 190
Engine does not start or is hard to start 191
Engine does not start or is hard to start 20 1 poor performance at high speeds 20 4 191
Engine lacks power 20 2 poor handling 20 4 191
Poor performance at low and idle speeds 20 3 191
Troubleshooting 191
Engine lacks power 192
Troubleshooting 192
Poor performance at low and idle speeds 193
Troubleshooting 193
Poor handling _ 194
Poor performance at high speeds 194
Troubleshooting 194

Honda CBR600F2 (1991-1994) [81/196] Clutch installation

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