![Yamaha SUPER TENERE XTZ750 [235/425] Engine assembly and adjustment](/img/pdf.png)
Yamaha SUPER TENERE XTZ750 [235/425] Engine assembly and adjustment
![Yamaha SUPER TENERE XTZ750 [235/425] Engine assembly and adjustment](/views2/1121419/page235/bgeb.png)
Содержание
- Indice 1
- Chapter 1 2
- Gen info 2
- General information 2
- Informacion general 2
- Gen info 3
- General information 3
- Motorcycle identification 3
- Gen info 4
- Important information 4
- Caution 5
- Gen info 5
- Important information 5
- J______________ 5
- Gen info 6
- Special tools 6
- Gen info 7
- Special tools 7
- Special tools 8
- Gen info 9
- Special tools 9
- Chapter 2 12
- Especificaciones 12
- Specifications 12
- General specifications 13
- Specifications 13
- General specifications 14
- General specifications 15
- General specifications 16
- Maintenance specifications 17
- Maintenance specifications 18
- Maintenance specifications 19
- Spec pÿ 19
- Maintenance specifications 20
- Maintenance specifications 21
- Maintenance specifications 22
- Maintenance specifications 23
- Crankcase tightening sequence 24
- Lubrication chart 24
- Maintenance specifications 24
- Model xtz750 24
- Maintenance specifications 25
- Maintenance specifications 26
- Maintenance specifications 27
- Maintenance specifications 28
- Maintenance specifications 29
- Maintenance specifications 30
- Spec pÿ 30
- Maintenance specifications 31
- A distance across flats b outside thread diameter 32
- Definition of units 32
- General torque specifications 32
- Perature 32
- This chart specifies torque for standard fasteners with standard i s o pitch threads torque specifi cations for special components or assemblies are included in the applicable sections of this book to avoid warpage tighten multi fastener assem blies in a crisscross fashion in progressive stages until full torque is reached unless otherwise specified torque specifications call for clean dry threads components should be at room tem 32
- Lubrication point and grade of lubricant 33
- ____ q 33
- _____ q 33
- Lubrication point and grade of lubricant 34
- _5ïelm 34
- __ 5ï b 34
- __ sï 34
- __ sïl bj 34
- Lubrication diagram 35
- Lubrication diagram 36
- Lubrication diagram 37
- Lubrication diagram 38
- Lubrication diagram 39
- Coolant diagram 40
- Cable routing 41
- Cable routing 42
- Cable routing 43
- Cable routing 44
- Cable routing 45
- Cable routing 46
- Cable routing 47
- Cable routing 48
- Cable routing 49
- Cable routing 50
- Chapter 3 52
- Insp adj 52
- Inspeccion ajuste 52
- Periodic inspection and adjustment 52
- Introduction 54
- Periodic inspection and adjustment 54
- Periodic maintenance lubrication intervals 54
- Brake system 55
- Insp adj 55
- Oil seals every two years 55
- Periodic maintenance lubrication intervals 55
- The brake fluid level and add the fluid as required 55
- We recommended that on the inner parts of the master cyliner and caliper cylinder replace the 55
- We recommended that replace the brake hoses every four years or if cracked or damaged 55
- When disassembling the master cylinder or caliper cylinder replace the brake fluid normally check 55
- Insp adj 56
- Seat fuel tank and cover 56
- Seat fuel tank and cover 57
- Engine 58
- Insp adj 58
- Valve clearance adjustment 58
- Warning 58
- Insp adj 59
- Valve clearance adjustment 59
- Valve clearance adjustment 60
- Insp adj 61
- Valve clearance adjustment 61
- Valve clearance adjustment 62
- 0 0 mm 0 06 0 08 in 63
- Exhaust 63
- Insp adj 63
- Intake 63
- Replace 170 pad with 180 pad 63
- Valve clearance adjustment 63
- Valve clearance cold 63
- Insp adj 64
- Valve clearance adjustment 64
- Insp adj 65
- Valve clearance adjustment 65
- Carburetor synchronization 66
- Insp adj 66
- Carburetor synchronization timig 67
- Chain adjustment idle speed adjustment 67
- Insp adj 67
- Throttle cable free play adjustment 68
- Awarning 69
- Insp adj 69
- Throttle cable free play adjustment 69
- Spark plug inspection 70
- Ignition timing check 71
- Insp adj 71
- Spark plug inspection 71
- Compression pressure measurement 72
- Insp adj 72
- Compression pressure measurement 73
- I warning 73
- Insp adj 73
- Engine oil level inspection 74
- Insp adj 74
- Engine oil level inspection 75
- Engine oil replacement 75
- Warning 75
- Engine oil replacement 76
- Insp adj 76
- Clutch adjustment 77
- Engine oil replacement 77
- Clutch adjustment air filt 78
- Insp adj 78
- Leaning 78
- Air filter cleaning 79
- Carburetor joint inspection 79
- Exhaust system inspection 80
- Fuel line inspection 80
- Coolant level inspection 81
- Exhaust system inspection 81
- Coolant level inspection 82
- Coolant replacement 82
- Coolant replacement 83
- Insp adj 83
- Warning 83
- Awarning 84
- Coolant replacement 84
- Insp adj 84
- Coolant replacement 85
- Cooling system inspection 85
- Insp adj 85
- Chassis 86
- Front brake adjustment 86
- Insp adj 86
- Warning 86
- Rear brake adjustment 87
- Brake fluid level inspection 88
- Insp adj 88
- Warning 88
- Brake light switch adjustment 89
- Brake pad inspection 89
- Insp adj 89
- Air bleeding 90
- Insp adj 90
- Warning 90
- Change pedal adjustment 91
- Drive chain slack adjustment 91
- Insp adj 91
- Warning 91
- Drive chain slack adjustment 92
- Awarning 93
- Drive chain lubrication 93
- Steering head adjustment 93
- Insp adj 94
- Steering head adjustment 94
- Warning 94
- Awarning 95
- Front fork inspection 95
- Insp adj 95
- Insp adj 96
- Rear shock absorber adjustment 96
- Warning 96
- Insp adj 97
- Tire inspection 97
- Warning 97
- Awarning 98
- Insp adj 98
- Tire inspection 98
- Insp adj 99
- Tire inspection 99
- Warning 99
- Wheel inspection 99
- Insp adj 100
- Spokes inspection and tightening cable inspection and lubrication 100
- Warning 100
- __ _________________ lever and pedal lubrication 100
- Insp adj 101
- Rear suspension lubrication 101
- Sidestand lubrication 101
- Battery inspection 102
- Electrical 102
- Battery inspection 103
- Insp adj 103
- Battery inspection fuse inspection 104
- Warning 104
- Fuse inspection 105
- Insp adj 105
- Warning 105
- Headlight beam adjustment 106
- Insp adj 106
- Awarningt 107
- Headlight blub replacement 107
- Insp adj 107
- Chapter 4 108
- Engine overhaul 108
- Acauti0n 1 110
- Engine overhaul 110
- Engine removal 110
- Engine removal 111
- Engine removal 112
- Engine removal 113
- Engine removal 114
- Engine removal 115
- Engine removal 116
- Engine removal 117
- Engine disassembly 118
- Engine disassembly 119
- Engine disassembly 120
- Engine disassembly 121
- Engine disassembly 122
- Engine disassembly 123
- Engine disassembly 124
- Engine disassembly 125
- Engine disassembly 126
- Engine disassembly 127
- Engine disassembly 128
- Engine disassembly 129
- Engine disassembly 130
- Engine disassembly 131
- Engine disassembly 132
- Engine disassembly 133
- Engine disassembly 134
- Engine disassembly 135
- Engine disassembly 136
- Inspection and repair 137
- Inspection and repair 138
- Inspection and repair 139
- Refacing steps 139
- Inspection and repair 140
- Inspection and repair 141
- Inspection and repair 142
- Inspection and repair 143
- Inspection and repair 144
- Inspection and repair 145
- Inspection and repair 146
- Inspection and repair 147
- Inspection and repair 148
- Inspection and repair 149
- Awarning 150
- Drive chain lubrication 150
- Steering head adjustment 150
- Insp adj 151
- Steering head adjustment 151
- Warning 151
- Awarning 152
- Front fork inspection 152
- Insp adj 152
- Insp adj 153
- Rear shock absorber adjustment 153
- Warning 153
- Insp adj 154
- Tire inspection 154
- Warning 154
- Awarning 155
- Insp adj 155
- Tire inspection 155
- Insp adj 156
- Tire inspection 156
- Warning 156
- Wheel inspection 156
- Insp adj 157
- Spokes inspection and tightening cable inspection and lubrication 157
- Warning 157
- __ _________________ lever and pedal lubrication 157
- Insp adj 158
- Rear suspension lubrication 158
- Sidestand lubrication 158
- Battery inspection 159
- Electrical 159
- Battery inspection 160
- Insp adj 160
- Battery inspection fuse inspection 161
- Warning 161
- Fuse inspection 162
- Insp adj 162
- Warning 162
- Headlight beam adjustment 163
- Insp adj 163
- Awarningt 164
- Headlight blub replacement 164
- Insp adj 164
- Chapter 4 165
- Engine overhaul 165
- Acauti0n 1 167
- Engine overhaul 167
- Engine removal 167
- Engine removal 168
- Engine removal 169
- Engine removal 170
- Engine removal 171
- Engine removal 172
- Engine removal 173
- Engine removal 174
- Engine disassembly 175
- Engine disassembly 176
- Engine disassembly 177
- Engine disassembly 178
- Engine disassembly 179
- Engine disassembly 180
- Engine disassembly 181
- Engine disassembly 182
- Engine disassembly 183
- Engine disassembly 184
- Engine disassembly 185
- Engine disassembly 186
- Engine disassembly 187
- Engine disassembly 188
- Engine disassembly 189
- Engine disassembly 190
- Engine disassembly 191
- Engine disassembly 192
- Engine disassembly 193
- Inspection and repair 194
- Inspection and repair 195
- Inspection and repair 196
- Refacing steps 196
- Inspection and repair 197
- Inspection and repair 198
- Inspection and repair 199
- Inspection and repair 200
- Inspection and repair 201
- Inspection and repair 202
- Inspection and repair 203
- Inspection and repair 204
- Inspection and repair 205
- Inspection and repair 206
- Inspection and repair 207
- Inspection and repair 208
- Inspection and repair 209
- Inspection and repair 210
- Inspection and repair 211
- Inspection and repair 212
- Inspection and repair 213
- Inspection and repair 214
- Inspection and repair 215
- Inspection and repair 216
- Engine assembly and adjustment 217
- Engine assembly and adjustment 218
- Engine assembly and adjustment 219
- Engine assembly and adjustment 220
- Engine assembly and adjustment 221
- Crankshaft piston and balancer 222
- Engine assembly and adjustment 222
- Camshaft valve and timing chain 223
- Engine assembly and adjustment 223
- Engine assembly and adjustment 224
- Engine assembly and adjustment 225
- Engine assembly and adjustment 226
- Transmission 226
- Engine assembly and adjustment 227
- Engine assembly and adjustment 228
- Engine assembly and adjustment 229
- Engine assembly and adjustment 230
- Engine assembly and adjustment 231
- Engine assembly and adjustment 232
- Engine assembly and adjustment 233
- Engine assembly and adjustment 234
- Engine assembly and adjustment 235
- Engine assembly and adjustment 236
- Engine assembly and adjustment 237
- Clutch 238
- Engine assembly and adjustment 238
- Engine assembly and adjustment 239
- Engine assembly and adjustment 240
- Engine assembly and adjustment 241
- Engine assembly and adjustment 242
- Engine assembly and adjustment 243
- Engine assembly and adjustment 244
- Cylinder head and cylinder 245
- Engine assembly and adjustment 245
- Engine assembly and adjustment 246
- Engine assembly and adjustment 247
- Engine assembly and adjustment 248
- Engine assembly and adjustment 249
- Engine assembly and adjustment 250
- Engine assembly and adjustment 251
- Engine assembly and adjustment 252
- Chapter 5 253
- Cooling system 253
- Sistema refrigeracion 253
- Cooling system 254
- Radiator 254
- Radiator 255
- Radiator 256
- Water pump 257
- Water pump 258
- Cool jç 259
- Thermostat 259
- Thermostat 260
- Carburacion 261
- Carburetion 261
- Chapter 6 261
- Carburetor 262
- Carburetor 263
- Section view 263
- Carburetor 264
- Carburetor 265
- Carburetor 266
- Carburetor 267
- Carburetor 268
- Carburetor 269
- Carburetor 270
- Carburetor 271
- Carburetor 272
- Carburetor 273
- Fuel pump 274
- Fuel pump 275
- Chapter 7 277
- Chasis 277
- Chassis 277
- 1 wheel axle 0 collar 3 dust cover oil seal bearing 6 collar front wheel bearing 1 gear unit speedometer 278
- Front wheel 278
- Front wheel 279
- Front wheel 280
- Front wheel 281
- Awarding 282
- Front wheel 282
- Front wheel 283
- Front wheel 284
- Rear wheel 285
- Rear wheel 286
- Warning 286
- Awarning 287
- Rear wheel 287
- Rear wheel 288
- Front and rear brake 289
- Front and rear brake 290
- Rear wheel 291
- Front and rear brake 292
- Front and rear brake 293
- Front and rear brake 294
- Front and rear brake 295
- Awarning 296
- Front and rear brake 296
- Front and rear brake 297
- Front and rear brake 298
- Front and rear brake 299
- Front and rear brake 300
- Front and rear brake 301
- Front and rear brake 302
- Front and rear brake 303
- Front and rear brake 304
- Awarning 305
- Front and rear brake 305
- Front and rear brake 306
- Front fork 307
- Front fork 308
- Warning 308
- Front fork 309
- Front fork 310
- Front fork 311
- Front fork 312
- Front fork 313
- Front fork 314
- Front fork 315
- Front fork 316
- Steering head and handlebar 317
- Steering head and handleber 317
- Steering head and handlebar 318
- Steering head and handlebar 319
- Steering head and handlebar 320
- Warning 320
- Steering head and handlebar 321
- Steering head and handlebar 322
- Warning 322
- Awarning 323
- Steering head and handlebar 323
- Steering head and handlebar 324
- Steering head and handlebar 325
- Steering head and handlebar 326
- D rear shock absorber assembly 327
- Rear shock absorber and swingram 327
- Rear shock absorber and swingarm 328
- Awarning 329
- Rear shock absorber and swingarm 329
- Warning 329
- Awarning 330
- Chas ___________ 330
- Rear shock absorber and swingarm 330
- Warning 330
- Rear shock absorber and swingarm 331
- Rear shock absorber and swingarm 332
- Rear shock absorber and swingarm 333
- Rear shock absorber and swingarm 334
- Rear shock absorber and swingarm 335
- Rear shock absorber and swingarm 336
- Rear shock absorber and swingarm 337
- Rear shock absorber and swingarm 338
- Rear shock absorber and swingarm 339
- Rear shock absorber and swingarm 340
- Drive chain and sprockets 341
- Drive chain and sprockets 342
- Warning 342
- Drive chain and sprockets 343
- Drive chaim and sprockets 344
- Drive chain and sprockets 345
- Warning 345
- Drive chain and sprockets 346
- Warning 346
- Chapter 8 electrical 347
- Electricidad 347
- Note _____ ______________________________________ start switch is closed while the button switch is pushed horn switch is closed while the button switch is pushed clutch switch is closed while the clutch lever is pulled sidestand switch is closed while the sidestand is upped neutral switch is closed while the transmission is in neutral brake switch is closed while the brake is applied 349
- Xtz750 circuit diagram 349
- Electrical components 350
- Electrical components 351
- Checking of switches 352
- Checking of switches 353
- Checking of switches 354
- Checking of bulbs 355
- Checking of bulbs for headlight tail brake light flasher light meter light etc 355
- Warning 355
- Checking of bulbs 356
- For the color codes see page 8 2 359
- Ignition system 359
- Note ___________________________________ 359
- Ignition system 360
- Ignition system 361
- Ignition system 362
- Ignition system 363
- Ignition system 364
- Ignition system 365
- Ignition system 366
- Electrical starting system 369
- For the color codes see page 8 2 369
- Note ____ ______________________________ 369
- Electrical starting system 370
- Electrical starting system 371
- Electrical starting system 372
- Warning 372
- Electrical starting system 373
- Electrical starting system 374
- Electrical starting system 375
- Electrical starting system 376
- O ring yoke 3 armature 4 brush 376
- Starter motor 376
- Electrical starting system 377
- Electrical starting system 378
- Electrical starting system 379
- Electrical starting system 380
- Charging system 383
- For the color codes see page 8 2 383
- Note ___________________________________ 383
- Charging system 384
- Charging system 385
- Charging system 386
- For color codes see page 8 2 389
- Lighting system 389
- Mote ____________________ 389
- Lighting system 390
- Lighting system 391
- Lighting system 392
- For the color codes see page 8 2 394
- Signal system 394
- Elec o 395
- Signal system 395
- Elec o 396
- Signal system 396
- Signal system 397
- Signal system 398
- Signal system 399
- Signal system 400
- Signal system 401
- Signal system 402
- Signal system 403
- Signal system 404
- Cooling system 407
- Mote for the color codes see page 8 2 407
- Cooling system 408
- Cooling system 409
- Cooling system 410
- Warning 410
- Cooling system 412
- Awarnin 413
- Cooling system 413
- Cooling system 414
- Chapter 9 415
- Fallas soluciones 415
- Trbl shtg 415
- Troubleshooting 415
- Starting failure hard starting 416
- Trbl shtg 416
- Troubleshooting 416
- Al system probable cause 417
- Shtg f 417
- Starting failure hard starting 417
- Trbl q 417
- Poor idle speed performance 418
- Poor medium and high speed performance 418
- Trbl o shtg 418
- Clutch slipping dragging 419
- Dal does not move 419
- Faulty gear shifting 419
- Overheating or over cooling 420
- Trbl shtg 420
- And front fork malfunction 421
- Faulty brake 421
- Faulty brake front fork oil leakage 421
- Front fork oil leakage and front fork malfunction 421
- Trbl o shtg 421
- Ble handling 422
- Instable handling 422
- Trbl o 422
- Faulty signal and lighting system 423
- Trbl shtg 423
- Faulty signal and lighting system 424
- Trbl shtg 424
- Diagrama electrico 425
- Xtz750 wiring diagram 425
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ENGINE ASSEMBLY AND ADJUSTMENT ENG 5 Apply Engine oil onto bearing and gear teeth 6 Install Thrust plate T inner Clutch housing 2 Bearing 3 Spacer 4 Thrust plate 5 outer Clutch boss assembly 6 Lockwasher 7 Nut 8 clutch boss NOTE _________________________ Install the thrust plate inner with em facing to inside Fit the tabs of the lockwasher to th the clutch boss 7 Tighten Nut clutch boss NOTE _________________________ Tighten the nut clutch boss while clutch boss with the universal clutch ho Universal clutch holder 90890 04086 Nut clutch boss 70 Nm 7 0 m kg 50 ft lb 8 Bend Lock washer tab along nut flat 9 Apply Molybdenum disulfide grease onto gear teeth of pull rod Engine oil onto bearing pull rod 10 Install Clutch plates T Friction plates 2 Pull rod 3 Bearing 4 pull rod Washer 5 Pressure plate 6 Clutch springs 7 Bolts 8 4 69
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