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Airedale OptiChill OPC 500 [56/60] Optichill chillers
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OPTICHILL Chillers
Chillers
56
Installation & Maintenance : 6564868 08/2008
Maintenance
GENERAL
MAINTENANCE
The maintenance schedule indicates the time period between maintenance operation.
3 MONTHS ACTION NOTES
Check the following and compare results with
commissioning records:
Investigate and rectify variations
• Suction and discharge readings
• Head pressure control is maintained
• Pressure relief indicator gauge
• Check each circuit sight glass for dryness and
bubbles for indication of leaks
• Check compressor oil level and
shell/sump temperature
Remember to re-cap the Schrader
connections!
REFRIGERATION
• Visually inspect the unit for oil patches
Investigate and repair possible leaks
Check the following against the commissioning
records:
• Control settings
• Alarm log for unusual occurrences
• Chilled water control maintains
design temperature
• Chilled water flow is within design limits of
zero to plus 10%
• Concurrently ensure chilled water pump and
flow switch operate efficiently, and that
interlocks function correctly
SYSTEM
• Operation of waterflow switch and pump
interlock
Investigate and adjust as necessary.
Finally!
Record operating conditions.
Visually inspect the unit for general wear and tear,
treat metalwork.
Rust should be inhibited, primed and touched
up with matching paint (available from
Airedale or your Distributor).
Visually inspect pipe and pipework insulation. Repair/rectify as necessary.
Clean evaporator water strainer. At first maintenance visit and then as
frequently as necessary (12 months).
Clean condenser coils. Do not steam clean use
detergent and stiff bristled brush. For heavy dirt,
use either a high pressure water or chemical hose.
Do not damage fins and comb out if
necessary.
Visually check the following:
• Pipework clamps are secure
• Tightness and condition of fan and
compressor mounts
FABRIC
• Anti-Vibration mounts fixings (if fitted)
Secure/tighten as necessary.
Finally!
Ensure control panel lids and access panels have
been correctly replaced and securely fastened
in position.
Содержание
- Air cooled screw chiller 1
- Installation maintenance 1
- Kw 1100 kw 1
- Optichill 1
- About airedale products customer services 2
- Optichill chillers 2
- Chillers optichill 3
- Contents 3
- General statement 4
- Optichill chillers 4
- Chillers optichill 5
- Warranty 5
- General description 6
- Optichill chillers 6
- Chillers 7
- Features 7
- Installation maintenance 6564868 08 2008 7
- Optichill 7
- General description 8
- Optichill chillers 8
- Chillers optichill 9
- General description 9
- General description 10
- Optichill chillers 10
- Chillers 11
- Chillers optichill 11
- Dimensional data 12
- Optichill chillers 12
- Chillers optichill 13
- Dimensional data 13
- Dimensional data 14
- Optichill chillers 14
- Chillers optichill 15
- Dimensional data 15
- 1 for plenum weights please contact airedale 16
- Dimensional data 16
- Optichill chillers 16
- C of g 17
- Chillers optichill 17
- Installation data 17
- L1 l1 l2 l3 l4 l5 l6 r1 r2 r3 r4 r5 r6 operating weight kg 1 2 17
- Opc1000hed16 17
- Opc1000hedq18 17
- Opc1100hed16 17
- Opc1100hedq18 17
- Opc500hed8 17
- Opc500hedq10 17
- Opc525hed8 17
- Opc525hedq10 17
- Opc550hed8 17
- Opc550hedq10 17
- Opc600hed10 17
- Opc600hedq10 17
- Opc650hed10 17
- Opc650hedq10 17
- Opc700hed12 17
- Opc700hedq14 17
- Opc750hed12 17
- Opc750hedq14 17
- Opc800hed12 17
- Opc800hedq14 17
- Opc850hed12 17
- Opc850hedq14 17
- Opc900hed14 17
- Opc900hedq16 17
- Opc950hed14 17
- Opc950hedq16 17
- Point loadings kg c of g mm 17
- Point loadings kg point loadings kg c of g mm 17
- C of g 18
- Installation data 18
- L1 l1 l2 l3 l4 l5 l6 r1 r2 r3 r4 r5 r6 operating weight kg 1 2 18
- Opc1000he d18 18
- Opc1000he dq20 18
- Opc1100he d18 18
- Opc1100he dq20 18
- Opc500he d8 18
- Opc500he dq12 18
- Opc525he d10 18
- Opc525he dq12 18
- Opc550he d10 18
- Opc550he dq12 18
- Opc600he d10 18
- Opc600he dq12 18
- Opc650he d10 18
- Opc650he dq12 18
- Opc700he d12 18
- Opc700he dq14 18
- Opc750he d12 18
- Opc750he dq16 18
- Opc800he d14 18
- Opc800he dq16 18
- Opc850he d14 18
- Opc850he dq18 18
- Opc900he d16 18
- Opc900he dq20 18
- Opc950he d18 18
- Opc950he dq20 18
- Optichill chillers 18
- Point loadings kg c of g mm 18
- Point loadings kg point loadings kg c of g mm 18
- Chillers optichill 19
- Installation data 19
- Installation data 20
- Optichill chillers 20
- 2 for models with optional pumps fitted please consult airedale 21
- A 1 b c d e fø 21
- Beginning with the mount with the largest deflection adjust the height of each mount using the levelling screw 3 21
- Chillers optichill 21
- Components 21
- Components installation 21
- Dimensions 21
- Do not connect any services until all anti vibration mounts have been fully adjusted 21
- Each mount is coloured to indicate the different loads refer to av selection sheet supplied separately for correct allocation 21
- Installation 21
- Installation data 21
- Installation maintenance 6564868 08 2008 21
- Locate and secure mount using bolting down holes 10 in base plate 2 ensure mounts are located in line with the unit base 3 if applicable remove compressor enclosure covers to allow access to mount fixing holes in the unit base 4 lock the upper retaining nuts 6a to the underside of the top plate 9 before a load is applied 5 remove retaining nut and washer 2 lower the unit onto the mounts and replace retaining nut and washer 21
- Mountings must be adjusted incrementally in turn do not fully adjust 1 mount at a time as this may overload and damage springs 21
- When all mounts are level lock each into place using the levelling lock nut 4 8 lock all retaining nuts 6a and 6b to the extreme ends of the retaining studs 5 21
- Installation data 22
- Optichill chillers 22
- Chillers optichill 23
- Installation data 23
- Following components are fitted within the chiller unit as standard following components are fitted within the chiller unit as standard temperature sensors drain point auto air vent 24
- Full design water flow must be maintained at all times variable water volume is not recommended and will invalidate warranty 24
- Installation data 24
- Installation maintenance 6564868 08 2008 24
- On page 10 for details 24
- Optichill chillers 24
- Optional extra 24
- The correct operation of the flow proving device is critical if the chiller warranty is the correct operation of the flow proving device is critical if the chiller warranty is to be valid 24
- The following diagram illustrates the minimum component installation requirements a wide range of optional extras are available to suit various applications please refer to 24
- The following installation recommendations should be adhered to failure to do this will invalidate the chiller warranty 24
- Chillers optichill 25
- Installation data 25
- Installation data 26
- Optichill chillers 26
- Chillers optichill 27
- Installation data 27
- Installation data 28
- Optichill chillers 28
- Chillers optichill 29
- Installation data 30
- Optichill chillers 30
- Chillers optichill 31
- Installation data 31
- Installation data 32
- Optichill chillers 32
- Chillers optichill 33
- Installation data 34
- Optichill chillers 34
- Chillers optichill 35
- Installation data 36
- Optichill chillers 36
- Chillers optichill 37
- Controls 38
- Optichill chillers 38
- Chillers optichill 39
- Controls 39
- Controls 40
- Optichill chillers 40
- Chillers optichill 41
- Controls 41
- Controls 42
- Optichill chillers 42
- Chillers optichill 43
- Commissioning data 43
- Commissioning data 44
- Optichill chillers 44
- Chillers optichill 45
- Commissioning data 46
- Optichill chillers 46
- Chillers optichill 47
- Commissioning data 47
- Commissioning data 48
- Optichill chillers 48
- Chillers optichill 49
- Commissioning data 49
- Commissioning data 50
- Cp1 on 50
- Cp3 on 50
- Cp5 off 50
- Cp5 on 50
- Optichill chillers 50
- Chillers optichill 51
- Commissioning data 51
- Commissioning procedure 52
- Optichill chillers 52
- Chillers optichill 53
- Commissioning procedure 53
- Commissioning procedure 54
- Optichill chillers 54
- Chillers optichill 55
- Maintenance 55
- Maintenance 56
- Optichill chillers 56
- Chillers optichill 57
- Maintenance 57
- Optichill chillers 58
- Parts identification 58
- Chillers 59
- Chillers optichill 59
- Installation maintenance 6564868 08 2008 59
- Head office 60
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