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Graco InvisiPac HM50 [37/150] Initial startup and prime
![Graco InvisiPac HM50 [37/150] Initial startup and prime](/views2/1193782/page37/bg25.png)
Operation
333347K 37
Operation
NOTE: See AppendixA-ADMon page 133 for
detailed ADM information.
NOTE: See Appendix B - USB Downloading, Upload-
ing on page 141 for detailed USB information.
Overview
The system includes a vacuum transfer system that
pulls the adhesive pellets into the system as needed.
Once melted, the adhesive enters the pump where it is
pumped into the heated hoses then to the heated appli-
cators. The applicator then briefly opens to dispense the
desired quantity of adhesive.
Even though the system rises to operating temperature
quickly, there is a Schedule function in the ADM that
eliminates waiting for the system to heat up. The Sched-
ule function automatically enables the heating system at
the user-specified times so the system is ready to dis-
pense when a shift begins. The Schedule function also
disables the heating system at user-specified times to
ensure the heating system is disabled when not being
used.
Initial Startup and Prime
NOTE: All setup procedures must be completed prior to
initial startup. See Setup on page 21.
NOTE: Only 1/4 in. (6 mm) round hot melt adhesive pel-
lets can be used in the InvisiPac system. PSA-type
adhesive pellets will not work in the InvisiPac system.
1. Direct the applicator into an appropriate waste
container.
2. Verify the shaker inlet is at the bottom of the empty
adhesive pellets container. Optional vibrating adhe-
sive pellets container, part 24R136, is available.
See Accessories on page 115.
NOTE: The shaker inlet must be completely covered in
adhesive pellets to effectively pull pellets into the tube.
3. Fill adhesive pellets container with hot melt adhe-
sive pellets.
4. Tur n main power switch ON .
5. Open system air inlet ball valve.
Heating and dispensing hot melt adhesive may create
potentially har mful vapors. Read material manufac-
turer’s warnings and material MSDS to know specific
hazards and precautions. Ventilation of the work area
may be required.
NOTICE
To prevent damage to soft key buttons, do not press
the buttons with sharp objects such as pens, plastic
cards, or fingernails.
WLE
Содержание
- Hm25 and hm50 tank fre 1
- Hot melt delivery system 1
- Instructions parts 1
- Invisipa 1
- Contents 2
- Related manuals 4
- Required tools 4
- 240 vac 350 415 vac hm50 standard feed models 5
- Models 5
- System comes with internal pc 8 pattern controller installed to upgrade to pc 8e order kit pn 17f712 5
- 240 vac 350 415 vac hm25 models 6
- System comes with internal pc 8 pattern controller installed to upgrade to pc 8e order kit pn 17f712 6
- System comes with internal pc 8 pattern controller installed to upgrade to pc 8e order kit pn 17f712 7
- V199 24y117 4 7
- V200 6 7
- V427 24y105 4 7
- V428 6 7
- Vac transformer hm25 standard feed models 7
- Vac transformer hm50 standard feed models 7
- System comes with internal pc 8 pattern controller installed to upgrade to pc 8e order kit pn 17f712 8
- V202 24y119 4 8
- V203 6 8
- V430 24y107 4 8
- V431 6 8
- Vac transformer hm25 standard feed models 8
- Vac transformer hm50 standard feed models 8
- 240 vac 350 415 vac hm50 advanced feed system models 9
- System comes with internal pc 8 pattern controller installed to upgrade to pc 8e order kit pn 17f712 9
- 240 vac 350 415 vac hm25 advanced feed system models 10
- System comes with internal pc 8 pattern controller installed to upgrade to pc 8e order kit pn 17f712 10
- System comes with internal pc 8 pattern controller installed to upgrade to pc 8e order kit pn 17f712 11
- Vac transformer hm25 advanced feed system models 11
- Vac transformer hm50 advanced feed system models 11
- Y742 24y750 4 11
- Y743 6 11
- Y757 24y765 4 11
- Y758 6 11
- System comes with internal pc 8 pattern controller installed to upgrade to pc 8e order kit pn 17f712 12
- Vac transformer hm25 advanced feed system models 12
- Vac transformer hm50 advanced feed system models 12
- Y745 24y752 4 12
- Y746 6 12
- Y760 24y767 4 12
- Y761 6 12
- Warning 13
- Warnings 13
- Warning 14
- Warning 15
- Component identification 16
- Heated fluid manifold 17
- Note system shown with plastic and metal shrouds removed 17
- Electrical enclosure 18
- Advanced display module adm 19
- User interface 19
- Screen components 20
- Attach components 21
- Grounding 21
- Location 21
- Recommended air setup 26
- Connect electrical cord 27
- Tubing 17f777 and 17f779 is included for smaller diameter electrical cord place around the power cord and secure in the strain relief brushing 106 27
- Select adm settings 28
- Transformer sizing 28
- V electrical circuits 28
- Applicators 30
- A plc can control and monitor all items shown in the dropdown menus on the system 1 screen in the setup screens 31
- Connect the plc to connectors h1 and h2 31
- Customer input dropdown options 31
- Customer output dropdown options 31
- Inputs high 10 30 vdc low 0 5 vdc inputs function without concern for polarity applying high voltage will turn the heaters on and enable channels removing voltage will turn the heaters off and disable channels 31
- Mzlp board 31
- Note all outputs are normally open when power is off for error alarm output the contacts open when an alarm occurs for all others contacts close 31
- Note each connector has four signals the mzlp board specifies the input range for each signal see the following table for pin assignments 31
- Note the invisipac system ships with two screw ter minal connectors that plug into mzlp connectors h1 and h2 connectors are located in a bag on the inside of the electrical enclosure front access door to replace the connectors order kit 24p176 31
- On page 16 31
- On the system 1 screen in the setup screens select the function of each input on mzlp connector h1 and each output on mzlp connector h2 31
- Outputs 0 250 vac 0 30 vdc 2a maximum 31
- Plc connection 31
- Remove electrical enclosure front access door 31
- Remove power from plc 31
- Route i o cable through strain relief in electrical enclosure see customer i o cable s in 31
- Turn main power switch off 31
- Material tracking 33
- See material tracking coverage for pattern controller systems 33
- Viewing the log 33
- Material tracking coverage for pattern controller systems 34
- Products on both parts of the line must be the same in order to generate accurate material per product data accurate material per product data cannot be gener ated for multi line configurations assumes different products 34
- Calibration 35
- Enable disable material alerts 36
- Material alerts 36
- Reset material target 36
- Initial startup and prime 37
- Operation 37
- Overview 37
- Manual refill 39
- Automatic refill 40
- Dispense 40
- Schedule 41
- Shutdown 41
- Pressure relief procedure 42
- Drain the system 43
- Operation tips to minimize charring 45
- Maintenance 46
- Replace inlet filter 46
- Replace outlet filter 46
- Replace funnel filter 47
- Filter maintenance guidelines 48
- Adm error code table 49
- An alarm will disable the heating system and pump a deviation or advisory will not disable the heating system and pump 49
- Last digit in code code relates to 0 melter 1 applicator gun 1 2 hose 1 3 applicator gun 2 4 hose 2 5 applicator gun 3 6 hose 3 7 applicator gun 4 8 hose 4 9 applicator gun 5 a hose 5 b applicator gun 6 c hose 6 49
- Nance screen and press to clear the error 49
- The last digit of the error code indicates the melter applicator gun or hose to which the error applies the _ underscore character indicates the code applies to multiple items 49
- To avoid injury due to unexpected machine operation initiated by a remote controller disconnect the cus tomer i o cable from the system prior to troubleshoot ing 49
- Troubleshooting 49
- When an error occurs press to acknowledge the error if a maintenance error occurs navigate to the mainte 49
- Mechanical and electrical troubleshooting 55
- Check that power plug is connected 61
- Problem cause solution 61
- System not turning on no power to unit check main power breaker is turned on 61
- Mzlp troubleshooting 64
- Repair 65
- Melter 70
- Multi zone low power temperature control module mzlp 77
- System 79
- Air controls 82
- Air motor 83
- Transformer fan 86
- Software update procedure 87
- Cable identification 89
- Electrical schematics 89
- Incoming power 89
- Systems without internal pattern controller 90
- Systems with internal pattern controller 91
- Vac transformer option 92
- Typical hose applicator wiring 93
- 118 112 94
- 333347k 94
- Electrical schematics 94
- Internal pc 8 options 94
- Nd and 3rd mzlp options 94
- One mzlp 94
- Air schematic 95
- Note install an optional ramp up down controller to limit air to the air motor and slow down the system dis pense rate 95
- Invisipac systems 96
- System parts 99
- Not shown 101
- Replacement filter element is 24x967 101
- Electrical enclosure systems without internal pattern controller 102
- Electrical enclosure systems with internal pattern controller 103
- Electrical enclosure parts 104
- Internal pattern controller components 105
- Transformer assemblies 106
- Hm25 24v169 hm50 24v542 107
- Melter and pump assembly 107
- 4 x 3 8 in 108
- 4 x 7 8 in 108
- Hm25 melter and pump 17f830 hm50 melter and pump 24v542 108
- Air motor 24v558 110
- Feed system shaker and tube 24v507 111
- Air controls assembly 112
- Pressure relief valve 24p856 113
- Feed inlet funnel 24v505 114
- Accessories 115
- Special tools 115
- Complete maintenance kits 116
- Preventive maintenance kits 116
- Non graco applicator adapter cable installation 117
- Non graco applicator adapter cables 117
- Air adjustment lock 24r084 118
- Air adjustment lock installation 118
- Feed sensor dedicated air kit 17f699 118
- Feed sensor dedicated air source installation 119
- Adapter plate 24r083 120
- Adapter plate installation 120
- Caster for stand 120302 120
- System stand 24r088 120
- System stand installation 120
- Gallon vibrating hopper 24r136 121
- Gallon vibrating hopper installation 122
- Light tower kit 24r226 123
- Air reservoir kit 16w366 124
- Light tower kit installation 124
- Channel upgrade kit 24v528 125
- Channel upgrade kit installation 126
- Channel upgrade kit 24v529 127
- Channel upgrade kit installation 128
- Adm extension kits 129
- Adm remote mount bracket 24a326 129
- Invisipac adm simulator kit 24r323 129
- Simulator instructions 129
- Air metric fitting kit 24w637 130
- Hose straps 4 pack 240296 130
- Overtemperature jumper 16y727 130
- Pressure gauge replacement kit 24u635 130
- Strain relief bushing kit 24x190 130
- Adapter cable 131
- Material tracking kit 24y162 131
- Vac and 480vac transformer kits 131
- Appendix a adm 132
- General operation 132
- Icon identification 132
- Operation screens 133
- Setup screens 136
- Accessing files 139
- Appendix b usb downloading uploading 139
- Download procedure 139
- Upload procedure 139
- Black box diagnostics logs 140
- Data log 140
- Events log 140
- Gca log 140
- System settings file 140
- Usb logs 140
- Create custom language strings 141
- System language file 141
- Technical data 142
- Hm25 hm50 144
- Single phase 144
- Startup time 144
- Hm25 hm50 145
- Three phase 145
- Dimensions 146
- System with 480v transformer 146
- V system dimensions 146
- Mounting hole dimensions 147
- System with stand and vacuum feed dimensions 148
- Copyright 2014 graco inc all graco manufacturing locations are registered to iso 9001 www graco com revision k september 2016 150
- For more information about invisipac visit www invisipac com 150
- For technical assistance or customer service call toll free 1 800 458 2133 150
- Graco extended warranty 150
- Graco headquarters minneapolis international offices belgium china japan korea 150
- Graco inc and subsidiaries p o box 1441 minneapolis mn 55440 1441 usa 150
- Graco information 150
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