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VFD037CB43A-20
Руководство по эксплуатации Страница: 363

Delta Electronics VFD037CB43A-20 [363/363] 7 multi function input output terminals problem

Delta Electronics VFD007CB23A-21 [363/363] 7 multi function input output terminals problem

Chapter 15 Suggestions and Error Corrections for Standard AC Motor Drives |C200 Series

15-11

15-7 Multi-function Input/Output Terminals Problem

Multi-function input/output terminal errors are generally caused by over usage of terminals and not

following specifications. Please be aware of the possible damages that errors on multi-function

input/output terminals may cause to your drives:

1. Input/output circuit may burns out when the terminal usage exceeds its limit.

Solution:

Refer to the user manual for multi-function input output terminals usage and follow the specified

voltage and current. DO NOT exceed the specification limits.

Содержание

Please read prior to installation for safety 2
Preface 2
Table of contents 3
Chapter 1 introduction 4
Nameplate information 4
Receiving and inspection 4
Cb ea i t 1 08 0001 5
Model name 5
Serial number 5
Vfd 007 cb 43 a 21 m 5
Frame a 6
Frame a0 6
Frame a0 a screw torque 6
Rfi jumper 6
Dimensions 8
Frame a0 vfd004cb21a 20 vfd007cb21a 20 vfd004cb23a 20 vfd007cb23a 20 vfd007cb43a 20 vfd015cb43a 20 vfd015cb23a 20 fan module included 8
Frame a0 vfd015cb21a 20 vfd022cb21a 20 vfd022cb23a 20 vfd037cb23a 20 vfd022cb43a 20 vfd037cb43a 20 9
Frame a0 vfd007cb43a 21 vfd015cb43a 21 vfd004cb23a 21 vfd007cb23a 21 vfd004cb21a 21 vfd007cb21a 21 vfd015cb23a 21 fan module included 10
Frame a0 vfd022cb43a 21 vfd037cb43a 21 vfd022cb23a 21 vfd037cb23a 21 vfd015cb21a 21 vfd022cb21a 21 11
Frame a0 vfd004cb21a 21m vfd004cb23a 21m vfd007cb21a 21m vfd007cb23a 21m vfd007cb43a 21m vfd015cb43a 21m vfd015cb23a 21m fan module included 12
Frame a0 vfd015cb21a 21m vfd022cb21a 21m vfd022cb23a 21m vfd037cb23a 21m vfd022cb43a 21m vfd037cb43a 21m 13
Frame a vfd040cb43a 20 vfd055cb43a 20 vfd075cb43a 20 vfd040cb43a 21 vfd055cb43a 21 vfd075cb43a 21 14
Frame a vfd040cb43a 21m vfd055cb43a 21m vfd075cb43a 21m 15
Chapter 1 introduction c200 series 16
Digital keypad 16
Kpe le02 16
Chapter 2 installation 17
Minimum mounting clearance and installation 17
Derating curve diagram of heavy duty pr 0 16 1 21
Fc khz 21
Set pr 6 55 0 or 2 21
Set pr 6 55 1 21
Vfd004 037cb23a vfd004 022cb21a 21
Vfd007 075cb43a 21
Chapter 3 how to select the right ac motor drive 22
Chapter 3 how to select the right acmotor drive 22
The choice of the right ac motor drive for the application is very important and has great influence on its lifetime if the capacity of ac motor drive is too large it cannot offer complete protection to the motor and motor maybe damaged if the capacity of ac motor drive is too small it cannot offer the required performance and the ac motor drive maybe damaged due to overloading but by simply selecting the ac motor drive of the same capacity as the motor user application requirements cannot be met completely therefore a designer should consider all the conditions including load type load speed load characteristic operation method rated output rated speed power and the change of load capacity the following table lists the factors you need to consider depending on your requirements 22
1 capacity formulas 23
When one ac motor drive operates more than one motor 23
When one ac motor drive operates one motor 23
_ _ _ _ _ _ a drive motor ac of current rated the i k 23
Symbol explanation 24
2 general precaution 25
Parameter settings note 25
Selection note 25
3 how to choose a suitable motor 26
Special motors 26
Standard motor 26
Ac motor drive motor 27
Different and depending on brand the lubricating function for operating long time at low speed and for high speed operation needs to be considered carefully 27
Motor torque 27
Pay attention to reduced lubrication when operating gear reduction motors gearboxes belts and chains etc over longer periods at low speeds at high speeds of 50 60hz and above lifetime reducing noises and vibrations may occur 27
Power transmission mechanism 27
Synchronous motor the rated current and starting current are higher than for standard motors please check before operation and choose the capacity of the ac motor drive carefully when the ac motor drive operates more than one motor please pay attention to starting and changing the motor 27
The torque characteristics of a motor operated by an ac motor drive and commercial mains power are different below you ll find the torque speed characteristics of a standard motor 4 pole 15kw 27
Chapter 4 wiring 28
Danger 28
Wiring diagram 29
Chapter 5 main circuit terminals 31
For frame a 31
Terminals for connecting dc reactor external brake resistor external brake resistor and dc circuit 32
1 main circuit terminals 34
Figure 1 figure 2 34
Frame a0 34
Main circuit terminals 34
Figure 1 figure 2 35
Figure 1 shows the terminal specification 35
Frame a 35
Main circuit terminal 35
R l1 s l2 t l3 u t1 v t2 w t3 dc 2 1 dc b1 b2 35
Chapter 6 control terminals 36
Frame a0 36
10v 0 4 20ma 37
20ma 4 20ma 37
Aci avi 37
Control terminal the sketch map 37
Frame a 37
Frame a0 37
Put back the cover then fasten tightly the screw screw torque m3 6 8kg cm 5 6 lb in 37
Specifications of control terminal 37
Torque a 5kg cm 4 1ib in 0 9nm as shown in figure above b 8kg cm 6 4ib in 0 8nm as shown in figure above 37
Wire gauge 26 16awg 0 281 1 18m 37
Pg function explanation 40
Applied at sink mode 41
Since mi1 mi8 shares the same com therefore when using a pg card mi mi6 can only be 41
Chapter 7 optional accessories 42
All brake resistors and brake units used in ac motor drives 43
Applicable 43
Braking 43
Braking current 43
Braking resistor 43
Braking torque 10 ed 43
Braking torque kg m 43
Chapter 7 optional accessories c200 series 43
Current a 43
Max brake torque 43
Max total 43
Min resistor 43
Peak power 43
Resistor value spec for each ac motor drive 43
Series for each brake 43
V 1 phase 43
V 3 phase 43
Value ω 43
Chapter 7 optional accessories c200 series 44
For safety concern install an overload relay o l between the brake unit and the brake resistor in conjunction with the 44
High input voltage under such circumstance just turn off the power to prevent damaging the brake resistor 44
If damage to the drive or other equipment is due to the fact that the brake resistors and brake modules in use are not 44
Magnetic contactor mc prior to the drive for abnormal protection the purpose of installing the thermal overload relay is to 44
Multiple of current setting xln a 44
Overload capacity in 10s host starting and the braking current is 126a in this case user should select a rated 50a 44
Protect the brake resistor from damage due to frequent brake or due to brake unit keeping operating resulted from unusual 44
Provided by delta the warranty will be void 44
Second 44
Specification 44
Take into consideration the safety of the environment when installing the brake resistors if the minimum resistance value is 44
The watts 44
Thermal relay 44
Thermal relay selection is basing on its overload capability a standard braking capacity for c2000 is 10 ed tripping 44
Thermal relay the property of each thermal relay may vary among different manufacturer please carefully read 44
This chart is for normal usage if the ac motor drive is applied for frequent braking it is suggested to enlarge 2 3 times of 44
Time 10s the figure below is an example of 406v 110kw ac motor drive it requires the thermal relay to take 260 44
To be utilized consult local dealers for the calculation of watt figures 44
Tripping time 44
Non fuse circuit breaker 45
Fuse specification chart 46
Ac reactor 47
Application 1 when more than one ac motor drive is connected to the same mains power and one of them is on during operation 47
Applications for ac reactor 47
Capacitors may cause voltage dip the ac motor drive may be damaged when over current occurs during operation 47
Connected in input circuit 47
Problem when applying power to one of the ac motor drive the charge current of the 47
V 50 60hz 3 phase 47
When the ac motor drive is connected directly to a large capacity power transformer 600kva or above or when a phase lead capacitor is switched excess peak currents may occur in the power input circuit due to the load changes and the converter section may be damaged to avoid this it is recommend to use a serial connected ac input reactor 6 at the ac motor drive mains input side to reduce the current and improve the input power efficiency 230v 50 60hz 1 phase 47
Application 2 silicon rectifier and ac motor drive are connected to the same power 48
Application 3 when the power supply capacity exceeds 10 times of the inverter capacity 48
Correct wiring 48
Dc reactor 48
Problem switching spikes will be generated when the silicon rectifier switches on off 48
Problem when the mains power capacity is too large line impedance will be small and the charge current will be too high this may damage ac motor drive due to higher rectifier temperature 48
These spikes may damage the mains circuit correct wiring 48
V dc choke 48
Zero phase reactors 49
Applicable 50
Choose suitable motor cable and precautions 50
Emi filter 50
Emi filter installation 50
General precaution 50
Reference website 50
The length of motor cable 51
Descriptions of keypad functions 53
Digital keypad 53
Key descriptions 53
Kpc cc01 53
Kpc ce01 53
Descriptions of led functions 54
Dimension 54
Led descriptions 54
A 66 2 14 55
Accessories 1 55
Accessories 2 55
B 110 4 62 55
Cutout dimension waterproof level ip56 panel thickness 1 mm 1 mm 2 mm 55
Mm inch 55
Normal cutout dimension normal cutout dimension 55
Panel cutout dimension 55
Panel mounting mkc kppk 55
Screw 4 m4 p 0 l8mm torque 10 12kg cm 8 10 lb in 55
Wall mounting embedded mounting 55
Designed only for keypad not for canopen communication 56
Rj45 extension lead for digital keypad 56
Fan kit 57
Fan removal 57
Frames of the fan kit 57
Disconnect the power terminal before removing the fan as shown below 58
Frame a applicable model vfd040cb43a 20 21 21m vfd055cb43a 20 21 21m vfd075cb43a 20 21 21m 58
Frame a0 applicable model vfd015cb23a 20 21 21m 1 disconnect the power terminal before removing the fan as shown below 2 loosen the two screws to remove the fan 58
Press the tabs on both side of the fan to successfully remove the fan the arrow 58
Applicable models all delta iabu products 59
Application dimension 59
Ifd6530 is a convenient rs 485 to usb converter which does not require external power supply and complex setting process it supports baud rate from 75 to 115 kbps and auto switching direction of data transmission in addition it adopts rj 45 in rs 485 connector for users to wire conveniently and its tiny dimension handy use of plug and play and hot swap provide more conveniences for connecting all delta iabu products to your pc 59
Introduction 59
Please thoroughly read this instruction sheet before installation and putting it into use 59
Specifications 59
The content of this instruction sheet and the driver file may be revised without prior notice please consult our distributors or download the most updated instruction driver version at http www delta com tw product em control cm control_cm_main asp 59
Usb rs 485 communication interface ifd6530 59
Warning 59
2 3 n end 60
Mkcb hub01 multi function communication expansion card 60
Modbus rs 485 canopen application 60
Canopen communication cable 61
Chapter 7 optional accessories c200 series 61
Dimensions 61
Model tap cb03 tap cb04 61
Unit mm inch 61
Chapter 08 specification 62
V series 1 phase 62
V series 3 phase 62
Gb t12668 2 63
General specifications 63
V series 63
Environment for operation storage and transportation 64
Model frame top cover conduit box 64
Specification for operation temperature and protection level 64
Chapter 9 digital keypad 65
Description of the digital keypad kpe le02 65
Chapter 9 digital keypa 67
How to operate the digital keypad 67
Chapter 9 digital keypad c200 series 68
Dimensions are in millimeter inch 68
Keypad dimensions 68
Reference table for the 7 segment led display of the digital keypad 68
Chapter 10 summary of parameter settings 69
Drive parameters 69
Factory settings and set parameters the parameters can be set changed and reset by the digital keypad 69
Im induction motor pm permanent magnet motor 69
Parameter explanation settings factory setting 69
This chapter provides summary of parameter settings for user to gather the parameter setting ranges 69
Parameter explanation settings factory setting 70
Parameter explanation settings factory setting 71
Parameter explanation settings factory setting 72
Basic parameters 73
Parameter explanation settings factory setting 73
Parameter explanation settings factory setting 74
Digital input output parameters 75
Parameter explanation settings factory setting 75
Parameter explanation settings factory setting 76
Parameter explanation settings factory setting 77
Parameter explanation settings factory setting 78
Analog input output parameters 79
Parameter explanation settings factory setting 79
Parameter explanation settings factory setting 80
Parameter explanation settings factory setting 81
Parameter explanation settings factory setting 82
Multi step speed parameters 83
Parameter explanation settings factory setting 83
Motor parameters 84
Parameter explanation settings factory setting 84
Parameter explanation settings factory setting 85
Parameter explanation settings factory setting 86
Protection parameters 86
Parameter explanation settings factory setting 87
Parameter explanation settings factory setting 88
Parameter explanation settings factory setting 89
Parameter explanation settings factory setting 90
Parameter explanation settings factory setting 91
Special parameters 91
Parameter explanation settings factory setting 92
High function pid parameters 93
Parameter explanation settings factory setting 93
Communication parameters 94
Parameter explanation settings factory setting 94
Parameter explanation settings factory setting 95
Im induction motor pm permanent magnet motor 96
Mi7 a mi8 b 96
Parameter explanation settings factory setting 96
Speed feedback control parameters 96
Parameter explanation settings factory setting 97
Advanced parameters 98
Im induction motor pm permanent magnet motor 98
Parameter explanation settings factory setting 98
Parameter explanation settings factory setting 99
Chapter 11 description of parameter settings 100
Drive parameter 100
07 00 08 00 07 103
24 fcmd 105
Fcmd 00 20 105
Filter time 105
M igbt pwm v f table 105
Real speed real speed 105
Slip comp 105
Dq2abc 106
Carrier frequency acoustic noise 108
Electromagnetic noise or leakage current 108
Heat dissipation current wave 108
Minimal 108
Minimal minimal 108
Significant 108
Significant significant 108
Motor rotation speed 110
Display filter time keypad 113
Reserved 113
Software version date 113
Group 1 basic parameters 114
1 general purpose 116
2 fan and hydraulic machinery 116
Chapter 11 description of parameter settings c200 series 116
Common settings of v f curve 116
From it 116
Pr 1 35 to pr 1 42 is the v f curve for the motor 2 when multi function input terminals 116
Pr 2 01 02 08 and pr 2 26 pr 2 31 are set to 14 and enabled the ac motor drive will act as 116
The 2nd v f curve 116
The v f curve for the motor 1 is shown as follows the v f curve for the motor 2 can be deduced 116
V f curve 116
Voltage at the low frequency to prevent motor damage 116
01 00 01 01 01 02 01 03 01 05 01 04 01 06 01 07 01 08 117
3 high starting torque 117
Chapter 11 description of parameter settings c200 series 117
Factory setting 0 0 factory setting 0 0 117
Fcmd frequency command 117
Flow output frequency lower limit pr 1 11 117
Fmin 4th output frequency setting pr 1 07 pr 1 41 117
Frequency to the setting frequency please refer to the following diagram for details 117
Fstart actual start frequency of drive 117
Fstart start frequency pr 1 09 117
Motor spec 60hz motor spec 50hz 117
Pr setting pr setting v 117
Settings 0 600 0hz settings 0 600 0hz 117
Start up frequency 117
When start frequency is higher than the min output frequency drives output will be from start 117
Frequency 121
Frequency setting command 122
Internal frequency command 122
Digital input output paramete 125
Off contact is open 127
Settings functions descriptions 127
Settings functions descriptions 128
Settings functions descriptions 129
10 for the frequency up down command 130
Acceleration deceleration pr 1 12 01 19 and only be valid during operation 130
Constant speed the accel decel speed of the up down key 130
Factory setting 0 1 factory setting 0 1 130
Factory setting 0 factory setting 0 130
Off on 130
Pr 2 09 set to 0 it will increase decrease frequency command f by the external terminal 130
Pr 2 09 set to 1 it will increase decrease frequency command f by the setting of 130
Settings 0 1 1 0hz ms settings 0 1 1 0hz ms 130
Settings functions descriptions 130
Settings settings 0 up down by the accel decel time 130
These settings are used when multi function input terminals are set to 19 20 refer to pr 2 09 and 130
Up down constant speed pr 2 10 1 up down constant speed pr 2 10 130
Up down key as shown in the following diagram in this mode it also can be controlled by 130
Up down key mode 130
Up down key on the digital keypad 130
Off on 131
14 02 16 02 17 is set to 28 138
Chapter 11 description of parameter settings c200 series 138
Factory setting 0 factory setting 0 138
If this parameter is used without dc brake it will be invalid refer to the following operation timing 138
Output current level setting for multi function output terminals 138
Pr 2 13 02 14 02 16 and 02 17 is set to 27 138
Run stop 138
Settings 0 100 settings 0 100 138
When output current is higher or equal to pr 2 33 it will activate multi function output terminal 138
When output current is lower than pr 2 33 it will activate multi function output terminal pr 2 13 138
Actual motor speed 139
Mo d43 139
Analog input output paramete 143
Chapter 11 description of parameter settings c200 series 145
Lower than or equal to bias 145
Negative frequency is not valid forward and reverse run is controlled by digital keypad or external terminal 1 neagtive frequency is valid positive frequency forward run negative frequency reverse run direction can not be switched by digital keypad or external teriminal control 145
No bias 1 2 greater than or equal to bias 3 the absolute value of the bias voltage while serving as the center 4 serve bias as the center 145
Pr 3 03 10 145
Pr 3 07 03 09 positive negative bias mode 145
Pr 3 10 analog frequency command for reverse run 145
Pr 3 11analog input gain avi 100 145
Chapter 11 description of parameter settings c200 series 146
Frequency 146
Lower than or equal to bias 146
Negative frequency is not valid forward and reverse run is controlled by digital keypad or external terminal 1 neagtive frequency is valid positive frequency forward run negative frequency reverse run direction can not be switched by digital keypad or external teriminal control 146
No bias 1 2 greater than or equal to bias 3 the absolute value of the bias voltage while serving as the center 4 serve bias as the center 146
Pr 3 03 10 146
Pr 3 07 03 09 positive negative bias mode 146
Pr 3 10 analog frequency command for reverse run 146
Pr 3 11 analog input gain avi 100 146
Chapter 11 description of parameter settings c200 series 147
Frequency pr 3 07 03 09 positive negative bias mode 147
Lower than or equal to bias 147
Negative frequency is not valid forward and reverse run is controlled by digital keypad or external terminal 1 neagtive frequency is valid positive frequency forward run negative frequency reverse run direction can not be switched by digital keypad or external teriminal control 147
No bias 1 2 greater than or equal to bias 3 the absolute value of the bias voltage while serving as the center 4 serve bias as the center 147
Pr 3 03 10 147
Pr 3 10 analog frequency command for reverse run 147
Pr 3 11 analog input gain avi 100 147
Chapter 11 description of parameter settings c200 series 148
Frequency 148
Lower than or equal to bias 148
Negative frequency is not valid forward and reverse run is controlled by digital keypad or external terminal 1 neagtive frequency is valid positive frequency forward run negative frequency reverse run direction can not be switched by digital keypad or external teriminal control 148
No bias 1 2 greater than or equal to bias 3 the absolute value of the bias voltage while serving as the center 4 serve bias as the center 148
Pr 3 03 10 148
Pr 3 07 03 09 positive negative bias mode 148
Pr 3 10 analog frequency command for reverse run 148
Pr 3 11 analog input gain avi 100 148
Chapter 11 description of parameter settings c200 series 149
Frequency 149
Lower than or equal to bias 149
Negative frequency is not valid forward and reverse run is controlled by digital keypad or external terminal 1 neagtive frequency is valid positive frequency forward run negative frequency reverse run direction can not be switched by digital keypad or external teriminal control 149
No bias 1 2 greater than or equal to bias 3 the absolute value of the bias voltage while serving as the center 4 serve bias as the center 149
Pr 3 03 10 149
Pr 3 07 03 09 positive negative bias mode 149
Pr 3 10 analog frequency command for reverse run 149
Pr 3 11 analog input gain avi 100 149
Chapter 11 description of parameter settings c200 series 150
Frequency 150
Lower than or equal to bias 150
Negative frequency is not valid forward and reverse run is controlled by digital keypad or external terminal 1 neagtive frequency is valid positive frequency forward run negative frequency reverse run direction can not be switched by digital keypad or external teriminal control 150
No bias 1 2 greater than or equal to bias 3 the absolute value of the bias voltage while serving as the center 4 serve bias as the center 150
Pr 3 03 10 150
Pr 3 07 03 09 positive negative bias mode 150
Pr 3 10 analog frequency command for reverse run 150
Pr 3 11analog input gain avi 111 150
Chapter 11 description of parameter settings c200 series 151
Frequency 151
Lower than or equal to bias 151
Negative frequency is not valid forward and reverse run is controlled by digital keypad or external terminal 1 neagtive frequency is valid positive frequency forward run negative frequency reverse run direction can not be switched by digital keypad or external teriminal control 151
No bias 1 2 greater than or equal to bias 3 the absolute value of the bias voltage while serving as the center 4 serve bias as the center 151
Pr 3 03 10 151
Pr 3 07 03 09 positive negative bias mode 151
Pr 3 10 analog frequency command for reverse run 151
Pr03 11 analog input gain avi 111 151
Chapter 11 description of parameter settings c200 series 152
5 1 2 3 4 6 7 8 9 153
6 1 2 3 4 5 7 9 8 153
Chapter 11 description of parameter settings c200 series 153
Frequency 153
Lower than or equal to bias 153
Negative frequency is not valid forward and reverse run is controlled by digital keypad or external terminal 1 neagtive frequency is valid positive frequency forward run negative frequency reverse run direction can not be switched by digital keypad or external teriminal control 153
No bias 1 2 greater than or equal to bias 3 the absolute value of the bias voltage while serving as the center 4 serve bias as the center 153
Pr 3 07 03 09 positive negative bias mode 153
Pr 3 10 analog frequency command for reverse run 153
Chapter 11 description of parameter settings c200 series 154
Frequency 154
Lower than or equal to bias 154
Negative frequency is not valid forward and reverse run is controlled by digital keypad or external terminal 1 neagtive frequency is valid positive frequency forward run negative frequency reverse run direction can not be switched by digital keypad or external teriminal control 154
No bias 1 2 greater than or equal to bias 3 the absolute value of the bias voltage while serving as the center 4 serve bias as the center 154
Pr 3 07 03 09 positive negative bias mode 154
Pr 3 10 analog frequency command for reverse run 154
Chapter 11 description of parameter settings c200 series 155
Frequency 155
Negative frequency is not valid forward and reverse run is controlled by digital keypad or external terminal 1 neagtive frequency is valid positive frequency forward run negative frequency reverse run direction can not be switched by digital keypad or external teriminal control 155
No bias 1 lower than or equal to bias 2 greater than or equal to bias 3 the absolute value of the bias voltage while serving as the center 4 serve bias as the center 155
Pr 0 13 analog positive input gain aui 100 155
Pr 3 05 analog positive voltage input bias aui 10 pr 0 21 0 dgital keypad control and d run in fwd direction 155
Pr 3 07 03 09 positive negative bias mode 155
Pr 3 10 analog frequency command for reverse run 155
Pr 3 14 analog negative input gain aui 100 155
Chapter 11 description of parameter settings c200 series 156
Frequency pr 3 05 analog positive voltage input bias aui 10 156
Negative frequency is not valid forward and reverse run is controlled by digital keypad or external terminal 1 neagtive frequency is valid positive frequency forward run negative frequency reverse run direction can not be switched by digital keypad or external teriminal control 156
No bias 1 lower than or equal to bias 2 greater than or equal to bias 3 the absolute value of the bias voltage while serving as the center 4 serve bias as the center 156
Pr 0 13 analog positive input gain aui 100 156
Pr 0 21 0 dgital keypad control and d run in fwd direction 156
Pr 3 07 03 09 positive negative bias mode 156
Pr 3 10 analog frequency command for reverse run 156
Pr 3 14 analog negative input gain aui 100 156
Chapter 11 description of parameter settings c200 series 157
Frequency 157
Lower than or equal to bias 157
Negative frequency is not valid forward and reverse run is controlled by digital keypad or external terminal 1 neagtive frequency is valid positive frequency forward run negative frequency reverse run direction can not be switched by digital keypad or external teriminal control 157
No bias 1 2 greater than or equal to bias 3 the absolute value of the bias voltage while serving as the center 4 serve bias as the center 157
Pr 0 21 0 digital keypad control and run in fwd direction 157
Pr 3 05 analog positive voltage input bias aui 10 157
Pr 3 07 03 09 positive negative bias mode 157
Pr 3 10 analog frequency command for reverse run 157
Pr 3 14 analog negative input gain aui 100 pr 0 13 analog positive input gain aui 100 157
10 9 100 111 pr 0 14 analog negative input gain aui 100 158
Chapter 11 description of parameter settings c200 series 158
Frequency pr 3 05 analog positive voltage input bias aui 10 158
Lower than or equal to bias 158
Negative frequency is not valid forward and reverse run is controlled by digital keypad or external terminal 1 neagtive frequency is valid positive frequency forward run negative frequency reverse run direction can not be switched by digital keypad or external teriminal control 158
No bias 1 2 greater than or equal to bias 3 the absolute value of the bias voltage while serving as the center 4 serve bias as the center 158
Pr 0 13 analog positive input gain aui 111 158
Pr 0 21 0 digital keypad control and run in fwd direction 158
Pr 3 07 03 09 positive negative bias mode 158
Pr 3 10 analog frequency command for reverse run 158
Chapter 11 description of parameter settings c200 series 159
Refer to pr 3 07 03 09 165
Proportion there is no setting limit for aui points 168
Three of the negative voltage aui points can be set according to user s demand on voltage and 168
Multi step speed parameters 169
01 02 08 170
Chapter 11 description of parameter settings c200 series 170
Multi function terminals 170
Motor parameters 171
Accumulative watt per second of motor in low word w sec 176
Protection parameter 179
Dcbus voltage 180
Output frequency 180
Time 230v series 180
Current 183
Pr 6 07 pr 6 10 183
Pr 6 08 06 11 183
20 40 60 80100120140160180200 184
Capacitor cap overheating level is set by the drive s default setting it can not be adjusted 184
Disable 2 disable 184
Electronic thermal characteristic for motor 1 184
Electronic thermal characteristic for motor 2 184
Eol1 eol2 and the motor will be in free running 184
Factory setting 60 factory setting 60 184
Factory setting 85 factory setting 85 184
Heat sink over heat oh warning 184
Hz or more 184
It is used to prevent self cooled motor overheats under low speed user can use electronic thermal 184
Load factor 184
Operation time min 184
Over heating level over heating level 184
Pr 6 15 sets the heat sink temperature level of the drive the drive will output an overheating 184
Prevent the motor damaged from overheating when it reaches the setting it will display 184
Relay to limit driver s output power 184
Settings 0 110 settings 0 110 184
Settings 30 600 sec settings 30 600 sec 184
Standard motor 184
Than the default setting of the drive the drive will use the default setting level for warning output 184
The parameter is set by the 150 of motor rated current and the setting of pr 6 14 and pr 6 28 to 184
Warning when the temperature exceeds the setting of pr 6 15 if the setting of pr 6 15 is higher 184
These parameters can be used with multi function output set to 35 38 for the specific requirement when the fault occurs the corresponding terminals will be activated it needs to convert binary value to decimal value to fill in pr 6 23 to pr 6 26 187
When t 187
Pr 6 29 setting defines how the will drive operate after ptc detection 190
When malfunction occurs use can check the current frequency command if it happens again it will overwrite the previous record 190
Derating curve diagram in the heavy duty pr 0 16 1 194
Derating curve diagram in the normal duty pr 0 16 0 194
Fc khz 194
Pr 6 55 0 or 2 194
Pr 6 55 1 194
Vfd004 037cb23a vfd004 022cb21a 194
Vfd007 075cb43a 194
Special parameter 199
High function pid parameters 210
Pid freq output command limit 214
Communication parameters 218
Fwd rev 231
Pid control 231
Foc minimum stator frequency 234
Advanced parameters 238
No function 239
S rad rpm 60 2 π 241
S rad w p m n t ω 241
Adjust pr 1 21 motor 1 or pr 1 22 motor 2 setting to make the output voltage reach motor 242
Chapter 11 description of parameter settings c200 series 242
Factory setting 90 factory setting 90 242
For the spindle application the adjustment method is 242
Gain value of flux weakening curve for motor 1 242
Gain value of flux weakening curve for motor 2 242
It is used to adjust the output voltage when exceeding rated frequency 242
Monitor the output voltage 242
Pr 1 21 and 11 22 are used to adjust the output voltage of flux weakening curve 242
Rated voltage 242
Settings 0 200 settings 0 200 242
The larger number it is set the larger output voltage you will get 242
S rad rpm 60 2 π 243
S rad w p m n t ω 243
S rad rpm 60 2 π 244
S rad w p m n t ω 244
Chapter 12 warning codes 247
Comm error 1 247
Warning 247
Chapter 13 canopen overview 258
Canopen overview 259
Canopen protocol 259
Canopen communication protocol 260
Nmt network management object 260
Pre defined connection set 260
251 reserved 262
Abort domain transfer 262
Cyclic acyclic synchronous asynchronous rtr only 262
Data 0 data 1 data 2 data 3 data 4 data 5 data 6 data 7 262
Initiate domain download 262
Initiate domain upload 262
N bytes not use e normal 0 expedited 1 s size indicated 262
Pdo communication can be described by the producer consumer model each node of the network will listen to the messages of the transmission node and distinguish if the message has to be processed or not after receiving the message pdo can be transmitted from one device to one another device or to many other devices every pdo has two pdo services a txpdo and a rxpdo pdos are transmitted in a non confirmed mode 262
Pdo process data object 262
Pdo transmission type is defined in the pdo communication parameter index 1400h for the 1st rxpdo or 1800h for the 1st txpdo and all transmission types are listed in the following table 262
Sdo is used to access the object dictionary in every canopen node by client server model one sdo has two cob id request sdo and response sdo to upload or download data between two nodes no data limit for sdos to transfer data but it needs to transfer by segment when data exceeds 4 bytes with an end signal in the last segment 262
Sdo service data objects 262
The object dictionary od is a group of objects in canopen node every node has an od in the system and od contains all parameters describing the device and its network behavior the access path of od is the index and sub index each object has a unique index in od and has sub index if necessary the request and response frame structure of sdo communication is shown as follows 262
Type number 262
Type number 1 240 indicates the number of sync message between two pdo transmissions type number 252 indicates the data is updated but not sent immediately after receiving sync type number 253 indicates the data is updated immediately after receiving rtr type number 254 delta canopen doesn t support this transmission format type number 255 indicates the data is asynchronous transmission 262
All pdo transmission data must be mapped to index via object dictionary example 263
Chapter 13 canopen overview c200 series 263
Content emergency error code error register 263
Emcy emergency object 263
Emergency objects are triggered when hardware failure occurs for a warning interrupt the data format of a emergency object is a 8 bytes data as shown in the following byte 0 1 2 3 4 5 6 7 263
Master transmits data to slave pdo 263
Object 1001h manufacturer specific error field 263
Please refer to chapter 13 canopen error codes for emergency definition of c200 263
An external adapter card ekcb hub01 is used for canopen wiring establish canopen to vfd 265
C200 connection the link is enabled by using rj45 cable the two farthest ends must be terminated 265
Wiring for canopen 265
With 120ω terminating resistors 265
Canopen control mode selection 266
Ds402 standard control mode 266
How to control by canopen 266
P 120 f n 266
Bit15 defines the positive and negative sign i e index 6042 300 300 1 012ch 1 fed3h 1 fed4h 267
Bit4 bit6 as shown in the following chart 267
Fault reaction active 267
Follow the same steps refer to status switching process for status word 0x6041 bit 0 to bit 6 bit 267
Maximum frequency 267
Not ready to switch on 267
Operation enable 267
Power disable 267
Power enable 267
Quick stop active 267
Ready to switch on 267
Switch on 267
Switch on disable 267
Switching mode 267
The operation of ac motor drive in ds402 standard is controlled by the control word 0x6040 267
Torque 267
Warn bit 9 1 permanently bit 10 target frequency reached bit 11 output exceeds 267
X00x0111 267
X01x0001 267
X01x0011 267
X01x0111 267
X0xx0000 267
X0xx1000 267
X0xx1111 267
X1xx0000 267
Xxxxxxx 267
Delta defined control mode 268
Basic index support by c200 269
Canopen supporting index 269
Chapter 13 canopen overview c200 series 269
Chapter 13 canopen overview c200 series 270
Chapter 13 canopen overview c200 series 271
Bit 0 1 272
Bit2 3 reserved 00 272
Bit4 5 272
Bit6 7 272
Bit8 15 reserved 272
C200 control index 272
C200 index 272
Chapter 13 canopen overview c200 series 272
Control word 0 rw u16 272
Delta standard mode old definition 272
Direction forward 10 272
Disable 272
Disable 01 272
E f on 272
For example 272
Group group member 272
H 15 0fh 272
H group member 1 272
Index 2000h 0ah 200a index 2000h 0ah 200a 272
Index index sub index 272
Index sub definition factory setting r w size note 272
Jog enable 272
Number 3 r u8 272
Other trigger 0 rw u16 bit0 272
Parameter index corresponds to each other as following 272
Pr 0 5 encoder slip error treatment 272
Reverse 272
Step acceleration deceleration 272
Stop 10 272
Sub index 0fh 1h 10h sub index 0fh 1h 10h 272
Switch direction 00 272
Vl target velocity hz 0 rw u16 272
A the status of digital output on off o 0 r u16 274
B multi step speed s 0 r u16 274
C the corresponding cpu pin status of digital input d 0 r u16 274
Chapter 13 canopen overview c200 series 274
D the corresponding cpu pin status of digital output 0 0 r u16 274
Delta standard mode old definition 274
Display plc data d1043 c 0 r u16 274
Display the temperature of capacitance in oc c 0 r u16 274
Drive run till target speed is attained 274
Drive stop by declaration setting 274
E reserved 0 r u16 274
F reserved 0 r u16 274
Frequency stop at current frequency 274
Index sub definition factory setting r w size note 274
Reserved 0 r u16 274
Speed mode torque mode 274
The status of digital input on off i 0 r u16 274
Ah 0 quick stop option code 2 rw s16 no 275
Chapter 13 canopen overview c200 series 275
Disable voltage 6007h 0 abort connection option code 2 rw s16 yes 275
Ds402 standard 275
Factory 275
Fh 0 error code 0 r0 u16 yes 275
Fh 0 vl ramp function time 10000 rw u32 1ms yes vl 275
H 0 control word 0 rw u16 yes 275
H 0 status word 0 r0 u16 yes 275
H 0 vl control effort 0 ro s16 rpm yes vl 275
H 0 vl quick stop time 1000 rw u32 1ms yes vl 275
H 0 vl slow down time 10000 rw u32 1ms yes vl 275
H 0 vl target velocity 0 rw s16 rpm yes vl 275
H 0 vl velocity demand 0 ro s16 rpm yes vl 275
Index sub definition 275
Map mode note 275
No action 275
Quick stop 275
R w size unit pdo 275
Setting 275
Slow down on slow down ramp and stay in quick stop 275
Speed mode torque mode 275
Unit must be 100ms and check if the setting is set to 0 0 disable drive function 1 slow down on slow down ramp 2 slow down on quick stop ramp 275
Canopen fault code 277
Canopen led function 285
Chapter 14 plc function 286
Introduction 287
Ladder diagram editor wplsoft 287
Plc overview 287
Precautions for using plc functions 288
Control over ac motor drive torque 289
Function control the setting of pr 1 33 and hand on off function are disabled and has no 289
When plc is programmed with torq command ac motor drive torque is now under plc 289
Disable 2 plc run 3 plc stop 290
Start up 290
The steps for plc execution 290
Execute stop is controlled by wpl editor 291
I o device reference table 291
I o extension card 291
Input devic 291
Output devic 291
The control of external terminals follows the same method 291
When switching the page from plc to plc2 it will stop plc again the motion of plc 291
14 program download 292
Program input 292
Wplsoft installation 292
After finishing step 2 the program will be downloaded from wplsoft to the ac motor drive by 293
Diagram will be shown as follows 293
If you execute start monitor in the communication item during executing plc the ladder 293
Program monitor 293
The communication format 293
Ladder diagram 294
Program scan chart of the plc ladder diagram 294
Ladder diagram 296
Structure explanation command device 296
The structure of ladder diagram and information 296
The edition of plc ladder diagram 297
Tmr t0 k10 297
X0 x1 y1 x4 297
Start stop and latching 300
The common control circuit 300
The example for designing basic program 300
Seconds 302
Chapter 14 plc function c200 series 303
Example 11 output delay circuit in the following example the circuit is made up of two timers 303
Example12 extend timer circuit in this circuit the total delay time from input x0 is close and output y1 is on n1 n2 t where t is clock period timer t11 t12 timer cycle t 303
No matter input x0 is on or off output y4 will be delay 303
T12 tmr kn2 303
Plc devices function 304
Devices functions 305
The function of input output contacts 305
The function of output contact y 305
Value constant k h 305
The function of auxiliary relay 306
The features and functions of counter 307
The function of timer 307
Example 308
Ld x0 rst c0 ld x1 cnt c0 k5 ld c0 out y0 308
Special auxiliary relays 308
When x0 on rst command is executed c0 reset to 0 and output contact reset to off 2 when x1 is from off to on counter will count up add 1 3 when counter c0 attains settings k5 c0 contact is on and c0 setting k5 c0 won t accept x1 trigger signal and c0 remains k5 308
D1000 reserved 309
D1001 plc firmware version read only 309
D1002 program capacity read only 309
D1003 checksum read only 309
D1004 d1009 reserved 309
D1010 present scan time unit 0 ms read only 309
Special d function read r write w 309
Special registers 309
Communication address for plc devices 311
Basic commands 312
Commands 312
Main control command 312
Output command 312
Rising edge falling edge detection commands of contact 312
Rising edge falling edge output commands 312
Timer and counter 312
End command 313
Explanation for the command 313
Other command 313
Description of the application commands 324
Explanation for the application commands 326
Quotient remainder 335
Incp d0 336
Decp d0 337
1 0 1 1 1 0 0 1 1 1 1 0 0 1 0 0 338
1 1 0 1 0 1 0 0 1 1 1 0 0 1 338
After one rotation to the right 338
Carry flag 338
Rorp d10 k4 338
Rotate to the right 338
Upper bit lower bit 338
D10 k4 339
Description to drive s special commands 347
Error and troubleshoot 352
Chapter 15 suggestions and error corrections for standard ac motor drives 353
Chapter 15 suggestions and errorcorrections for standard ac motor drives 353
1 maintenance and inspections 354
2 greasy dirt problem 358
3 fiber dust problem 359
4 erosion problem 360
5 industrial dust problem 361
6 wiring and installation problem 362
7 multi function input output terminals problem 363

Delta Electronics VFD037CB43A-20 [363/363] 7 multi function input output terminals problem

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