Suzuki GSX-R1000 (2007) [402/549] Caliper disassembly

8-68 CHASSIS

CALIPER REMOVAL

NOTE:

* The left and right front brake calipers are installed symmetri-

cally and therefore the removal procedure for one side is the

same as that for the other side.

* Place a rag underneath the union bolt on the brake caliper to

catch any split brake fluid.

• Remove the brake hose from the caliper by removing the

union bolt  and catch the brake fluid in a suitable recepta-

cle.

• Remove the brake pads and spring. (8-66)



CALIPER DISASSEMBLY

• Remove the caliper air bleeder valve .

• Separate the caliper halves by removing the caliper housing

bolts  with the special tools.

\ 09930-11920: Torx bit JT40H

09930-11940: Bit holder

• Remove the O-ring .



Never reuse the brake fluid left over from previous

servicing and stored for long periods of time.

Brake fluid, if it leaks, will interfere with safe running

and discolor painted surfaces. Check the brake hose

and hose joints for cracks and fluid leakage.

Replace the O-ring with a new one.