Suzuki GSX-R1000 (2007) [422/549] Clutch release cylinder reassembly and remounting

8-88 CHASSIS

CLUTCH RELEASE CYLINDER

REASSEMBLY AND REMOUNTING

Reassemble the clutch release cylinder in the reverse order of

disassembly and by taking the following steps:



O Specification and classification: DOT 4

 Piston

 Piston cup

 Spring

 Air bleeder valve

 Bleeder cap

 Clutch release cylinder body

• Apply grease to the clutch push rod end.

X 99000-25010: SUZUKI SUPER GREASE “A”

or equivalent

• Remove the clutch release cylinder.

• Tighten each bolt to the specified torque.

" Clutch hose union bolt : 23 N·m (2.3 kgf-m, 16.5 lb-ft)

Air bleeder valve : 6.0 N·m (0.6 kgf-m, 4.5 lb-ft)



* Wash the clutch cylinder components with fresh

brake fluid before reassembly. Never use cleaning

solvent or gasoline to wash them.

* Do not wipe the components with a rag.

* Apply brake fluid to the cylinder bore and piston to

be inserted into the bore.

* The seal washers should be replaced with the new

ones to prevent fluid leakage.

* Bleed air from the system after reassembling the

release cylinder. (2-26)