Suzuki GSX-R1000 (2007) [405/549] Brake disc inspection

CHASSIS 8-71

• Temporarily tighten the air bleeder valve .

• Tighten each bolt to the specified torque.

" Front brake caliper housing bolt :

22 N·m (2.2 kgf-m, 16.0 lb-ft)

\ 09930-11920: Torx bit JT40H

09930-11940: Bit holder

CALIPER INSTALLATION

Install the caliper in the reverse order of removal. Pay attention

to the following points:

• Install the spring and brake pads. (8-67)

• Install the brake caliper. (8-67)

• Tighten each bolt to the specified torque.

" Front brake hose union bolt:

23 N·m (2.3 kgf-m, 16.5 lb-ft)



BRAKE DISC INSPECTION

• Visually check the brake disc for damage or cracks.

• Measure the thickness with a micrometer.

• Replace the disc if the thickness is less than the service limit

or if damage is found.

 Front disc thickness:

Service Limit: 5.0 mm (0.20 in)

\ 09900-20205: Micrometer (0 – 25 mm)

• Remove the brake calipers. (8-11)

• Measure the runout with a dial gauge.

• Replace the disc if the runout exceeds the service limit.

 Front disc runout:

Service Limit: 0.30 mm (0.012 in)

\ 09900-20607: Dial gauge (1/100 mm)

09900-20701: Magnetic stand

* Brake disc removal (8-12)

* Brake disc installation (8-15)

* The seal washers should be replaced with the new

ones to prevent fluid leakage.

* Bleed air from the system after reassembling the cal-

iper. (2-26)