![Suzuki GSX-R1000 (2007) [524/549] Cooling system](/img/pdf.png)
Suzuki GSX-R1000 (2007) [524/549] Cooling system
![Suzuki GSX-R1000 (2007) [524/549] Cooling system](/views2/1121277/page524/bg20c.png)
10-46 SERVICING INFORMATION
FI SYSTEM AND INTAKE AIR SYSTEM
COOLING SYSTEM
ITEM N·m kgf-m lb-ft
Crankcase bolt
(M: 6)
(Initial) 6 0.6 4.5
(Final) 11 1.1 8.0
(M: 8)
(Initial) 15 1.5 11.0
(Final) 26 2.6 19.0
Crankshaft journal bolt
(M: 9)
(Initial) 18 1.8 13.0
(Final)
50°
Oil gallery plug (M: 6) 10 1.0 7.0
(M: 8) 18 1.8 13.0
(M: 10) 18 1.8 13.0
(M: 16) 35 3.5 25.5
Oil drain plug 23 2.3 16.5
Piston cooling oil jet bolt 10 1.0 7.0
Oil pump mounting bolt 10 1.0 7.0
Conrod bearing cap bolt
(Initial)
37 3.7 27.0
(Final)
60° (1/6 turn)
Bearing retainer screw 10 1.0 7.0
Breather cover bolt 10 1.0 7.0
Oil strainer bolt 11 1.1 8.0
Oil pan bolt 10 1.0 7.0
Oil cooler mounting bolt 10 1.0 7.0
Oil cooler union bolt 10 1.0 7.0
Water bypass union 12 1.2 8.5
Starter motor mounting bolt 6 0.6 4.3
ITEM
N·m kgf-m lb-ft
CMP sensor mounting bolt 10 1.0 7.0
CKP sensor mounting bolt 8 0.8 6.0
IAT sensor mounting screw 3 0.3 2.0
Fuel delivery pipe mounting screw 3.5 0.35 2.5
Fuel pump mounting bolt 10 1.0 7.0
TPS and STPS mounting screw 3.5 0.35 2.5
EXCVA mounting bolt 10 1.0 7.0
EXCVA pulley mounting bolt 5 0.5 3.5
ITEM
N·m kgf-m lb-ft
Impeller securing bolt 8 0.8 6.0
Water pump cover screw 5 0.5 3.5
Water pump mounting bolt 10 1.0 7.0
Cooling fan mounting bolt 8 0.8 6.0
ECT sensor 18 1.8 13.0
Thermostat cover bolt 10 1.0 7.0
Thermostat air bleeder bolt 6 0.6 4.5
Содержание
- Gsx r1000 1
- Gsxr1000k7 s m 1
- Chassis 2
- Cooling and lubrication system 2
- Electrical system 2
- Emission control information 2
- Engine 2
- Exhaust system 2
- Fi system diagnosis 2
- Foreword 2
- Fuel system and throttle body 2
- General information 2
- Group index 2
- Periodic maintenance 2
- Servicing information 2
- Wiring diagram 2
- Contents 3
- Country and area codes 3
- General information 3
- General precautions 4
- Warning caution note 4
- Left side 6
- Right side 6
- Serial number location 6
- Suzuki gsx r1000k7 07 model 6
- Brake fluid 7
- Engine oil for other countries 7
- Engine oil for usa 7
- Fuel for other countries 7
- Fuel for usa and canada 7
- Fuel oil and engine coolant recommendation 7
- Anti freeze engine coolant 8
- Engine coolant 8
- Front fork oil 8
- Liquid amount of water engine coolant 8
- Water for mixing 8
- Break in procedures 9
- Cylinder identification 9
- Information labels 10
- Dimensions and dry mass 11
- Drive train 11
- Engine 11
- Specifications 11
- Capacities 12
- Chassis 12
- Electrical 12
- Contents 13
- Periodic maintenance 13
- Periodid maintenance 13
- Periodic maintenance chart 14
- Periodic maintenance schedule 14
- Lubrication points 15
- Note before lubricating each part clean off any rusty spots and wipe off any grease oil dirt or grime lubricate exposed parts which are subject to rust with a rust preventative spray whenever the motorcycle has been operated under wet or rainy conditions 15
- Periodic maintenance 2 3 15
- Proper lubrication is important for smooth operation and long life of each working part of the motorcycle major lubrication points are indicated below 15
- Air cleaner 16
- Maintenance and tune up procedures 16
- Spark plug 17
- Valve clearance 19
- 10 periodic maintenance 22
- How to use this chart i measure valve clearance engine is cold ii measure present shim size iii match clearance in vertical column with present shim size in horizontal column example valve clearance is 0 3 mm present shim size 1 0 mm shim size to be used 1 0 mm 22
- Intake side 22
- Tappet shim selection table intake tappet shim no 12892 05c00 xxx 22
- Tappet shim set 12800 05830 22
- Exhaust side 23
- How to use this chart i measure valve clearance engine is cold ii measure present shim size iii match clearance in vertical column with present shim size in horizontal column example valve clearance is 0 3 mm present shim size 1 0 mm shim size to be used 1 0 mm 23
- Periodic maintenance 2 11 23
- Tappet shim selection table exhaust tappet shim no 12892 05c00 xxx 23
- Tappet shim set 12800 05830 23
- Engine oil and oil filter 24
- Exhaust control valve 25
- Evaporative emission control system e 33 only 26
- Fuel line 26
- Pair air supply system 26
- Throttle valve synchronization 26
- Throttle cable play 27
- Clutch 28
- Cooling system 30
- Drive chain 33
- Front fork 40
- Rear suspension 40
- Steering 40
- Exhaust pipe bolt and muffler bolt 41
- Chassis bolts and nuts 42
- Compression pressure check 44
- Compression test procedure 44
- Oil pressure check 45
- Sample data sampled from cold starting through warm up 46
- Sds check 46
- Data at 3 000 r min under no load 47
- Data at the time of racing 47
- Periodic maintenance 2 35 47
- 36 periodic maintenance 48
- Data of intake negative pressure during idling 100 c 48
- Data of manifold absolute pressure operation at the time of starting 48
- Example of trouble 49
- Contents 50
- Engine 50
- Engine components removable with engine in place 51
- Engine removal 52
- Engine removal and installation 52
- Engine installation 59
- Engine disassembly 64
- Cmp sensor 79
- Cylinder head cover 79
- Engine components inspection and service 79
- Pair reed valve 79
- Camshaft 80
- Cam chain tension adjuster 82
- Cam chain guide 83
- Cam chain tensioner 83
- Cylinder head and valve 83
- Clutch 91
- Clutch lifter 93
- Oil pump 94
- Generator 95
- Starter clutch 95
- Gearshift system 96
- Water pump 96
- Oil pressure regulator 97
- Oil strainer 97
- Transmission 98
- Cylinder 101
- Piston and piston ring 102
- Crankcase 105
- Balancer shaft 112
- Balancer shaft journal bearing 112
- Crankshaft and conrod 114
- Crankshaft journal bearing 118
- Crankshaft thrust bearing 121
- Engine reassembly 123
- Engine 3 103 153
- Contents 156
- Fi system diagnosis 156
- Contents 157
- Fi system diagnosis 157
- Electrical parts 158
- Precautions in servicing 158
- Ecm various sensors 159
- Switch 159
- Electrical circuit inspection procedure 161
- Using the multi circuit tester 164
- 10 fi system diagnosis 165
- Fi system technical features 165
- Injection time injection volume 165
- The factors to determine the injection time include the basic fuel injection time which is calculated on the basis of intake air pressure engine speed and throttle opening angle and various compensations these compensations are determined according to the signals from various sensors that detect the engine and driving conditions 165
- Compensation of injection time volume 166
- Injection stop control 166
- Fi system parts location 167
- 14 fi system diagnosis 169
- Fi system wiring diagram 169
- Ecm terminal 170
- Self diagnosis function 172
- User mode 172
- Dealer mode 173
- Dealer mode 175
- Tps adjustment 176
- Fail safe function 177
- Customer complaint analysis 179
- Fi system troubleshooting 179
- Visual inspection 180
- Self diagnosis reset procedure 181
- Self diagnostic procedures 181
- Use of sds diagnostic procedures 182
- Use of sds diagnosis reset proce dure 183
- Show data when trouble displaing data at the time of dtc 184
- Malfunction code and defective condition 185
- C11 p0340 cmp sensor circuit malfunction 191
- C12 p0335 ckp sensor circuit malfunction 193
- C13 p0105 h l iap sensor circuit malfunction 195
- C14 p0120 h l tp sensor circuit malfunction 200
- C15 p0115 h l ect sensor circuit malfunction 204
- C21 p0110 h l iat sensor circuit malfunction 208
- C22 p1450 h l ap sensor circuit malfunction 212
- C23 p1651 h l to sensor circuit malfunction 217
- C24 p0351 c25 p0352 c26 p0353 or c27 p0354 ignition system malfunction 220
- C28 p1655 stv actuator circuit malfunction 221
- C29 p1654 h l stp sensor circuit malfunction 224
- C31 p0705 gp switch circuit malfunction 228
- C32 p0201 c33 p0202 c34 p0203 or c35 p0204 primary fuel injector circuit malfunction 230
- C36 p1764 c37 p1765 c38 p1766 or c39 p1767 secondary fuel injector circuit malfunction 232
- C40 p0505 or p0506 and p0507 isc valve circuit malfunction 234
- C41 p0230 h l fp relay circuit malfunction 238
- C41 p2505 ecm pcm power input signal malfunction 241
- C42 p01650 ig switch circuit malfunction 242
- C44 p0130 p0135 ho2 sensor ho2s circuit malfunction 243
- C46 p1657 h l or p1658 excv actuator circuit malfunction 247
- C49 p1656 pair control solenoid valve circuit malfunction 256
- C60 p0480 cooling fan relay circuit malfunction 258
- C91 p0500 vehicle speed sensor circuit malfunction 261
- C93 p1769 steering damper solenoid valve circuit malfunction 263
- Ckp sensor inspection 266
- Ckp sensor removal and installation 266
- Cmp sensor inspection 266
- Iap sensor inspection 266
- Iap sensor removal and installation 266
- Sensors 266
- Tp sensor inspection 266
- Tp sensor removal and installation 266
- Tps adjustment 266
- Ap sensor inspection 267
- Ap sensor removal and installation 267
- Ect sensor inspection 267
- Ect sensor removal and installation 267
- Iat sensor inspection 267
- Iat sensor removal and installation 267
- To sensor inspection to sensor removal and installation 267
- Ho2 sensor inspection 268
- Ho2 sensor removal and installation 268
- Stp sensor adjustment 268
- Stp sensor inspection 268
- Stp sensor removal and installation 268
- Contents 269
- Fuel system and throttle body 269
- Fuel system throttle body 269
- Fuel delivery system 270
- Fuel system 271
- Fuel tank lift up 271
- Fuel tank installation 272
- Fuel tank removal 272
- Fuel pressure inspection 273
- Fuel discharge amount inspection 274
- Fuel pump inspection 274
- Fuel pump relay inspection 275
- Fuel pump and fuel filter removal 276
- Fuel mesh filter inspection and cleaning 278
- Fuel pump and fuel mesh filter installation 279
- Construction 281
- Throttle body 281
- Air cleaner box removal 282
- Throttle body removal 283
- Throttle body disassembly 284
- Inspection 287
- Throttle body cleaning 287
- Throttle body reassembly 288
- Throttle body installation 290
- Stp sensor adjustment 291
- Fuel injector inspection 292
- Fuel injector installation 292
- Fuel injector removal 292
- Isc valve inspection 293
- Isc valve installation 293
- Isc valve removal 293
- Isc valve pre set 294
- Throttle valve synchronization 295
- Contents 298
- Exhaust system 298
- Exhaust control system 299
- Exhaust system 299
- Operation 300
- Excva exhaust control valve actuator and excv exhaust control valve 301
- Excva removal 301
- Excva pulley inspection 302
- Excva installation 303
- Excv cable replacement 304
- Excva inspection 304
- Exhaust system 6 9 306
- When adjusting the no and no cables the cable slots of excva pulley must be located to adjustment position do not use the adjustable wrench to turn excva pulley so as not to cause damage to the internal gear of excva 306
- Excva adjustment 307
- Muffler muffler chamber and excv exhaust pipe removal 309
- Excv inspection 312
- 16 exhaust system 313
- Install the excv exhaust pipe muffler chamber and mufflers in the reverse order of removal pay attention to the following points 313
- Muffler muffler chamber and excv exhaust pipe installation 313
- Replace the gaskets connectors and o rings with new ones 313
- Tighten each bolt nut to the specified torque 313
- Contents 314
- Cooling and lubrication system 314
- Cooling lubrication system 314
- 2 cooling and lubrication system 315
- Anti freeze 1 250 ml 2 2 us lmp pt water 1 250 ml 2 2 us lmp pt 315
- Anti freeze density freezing point 50 30 c 24 f 55 40 c 44 f 60 55 c 67 f 315
- At the time of manufacture the cooling system is filled with a 50 50 mixture of distilled water and ethylene glycol anti freeze this 50 50 mixture will provide the optimum corrosion protection and excellent heat pro tection and will protect the cooling system from freezing at temperatures above 31 c 24 f if the motorcycle is to be exposed to temperatures below 31 c 24 f this mixing ratio should be increased up to 55 or 60 according to the figure 315
- Engine coolant 315
- Engine coolant including reserve tank capacity 315
- Use a high quality ethylene glycol base anti freeze mixed with distilled water do not mix an alcohol base anti freeze and different brands of anti freeze do not put in 60 and more anti freeze or 50 and less refer to below figure do not use a radiator anti leak additive 315
- You can be injured by scalding fluid or steam if you open the radiator cap when the engine is hot after the engine cools wrap a thick cloth around cap and carefully remove the cap by turning it a quarter turn to allow pressure to escape and then turn the cap all the way off the engine must be cool before servicing the cooling system coolant is harmful if it comes in contact with skin or eyes flush with water if swallowed accidentally induce vomiting and call physician immediately keep it away from children 315
- Cooling circuit 316
- Cooling circuit inspection 316
- Radiator and water hoses 317
- Radiator cap inspection 317
- Radiator inspection and cleaning 317
- Radiator removal 317
- Radiator installation 318
- Water hose inspection 318
- Cooling fan 319
- Inspection 319
- Installation 319
- Removal 319
- Cooling fan relay inspection 320
- Ect sensor 320
- Inspection 320
- Removal 320
- Installation 321
- Inspection 322
- Removal 322
- Thermostat 322
- Installation 323
- Removal and disassembly 324
- Water pump 324
- Inspection 326
- Reassembly and installation 327
- Lubrication system 330
- Oil cooler 330
- Oil filter 330
- Oil jet 330
- Oil pressure 330
- Oil pressure regulator 330
- Oil pressure switch 330
- Oil pump 330
- Oil strainer 330
- Cooling and lubrication system 7 19 332
- Engine lubrication system chart 332
- Main gallery 332
- Oil pan 332
- Sub gallery 332
- 20 cooling and lubrication system 333
- Engine lubrication system 333
- Main gallery 333
- Cooling and lubrication system 7 21 334
- View of a 334
- Chassis 335
- Contents 335
- Chassis 336
- Contents 336
- Exterior parts 337
- Fastener removal and installation 337
- Lower bracket cover 339
- Under cowling 339
- Body cowling cover 340
- Side cowling 340
- Body cowling 341
- Screen 341
- Air intake pipe 342
- Cowling brace 342
- Front seat 342
- Fuel tank lower side cover 342
- Frame cover 343
- Rear seat seat tail cover 343
- Construction 344
- Front wheel 344
- Removal 345
- Inspection and disassembly 346
- Reassembly and installation 348
- Construction 352
- Front fork 352
- Removal and disassembly 353
- Inspection 356
- Reassembly 357
- Installation 361
- Front suspension setting 362
- Construction 363
- Steering damper 363
- Inspection 364
- Removal 364
- Installation 365
- Construction 366
- Steering 366
- Removal 367
- Inspection and disassembly 368
- Installation 369
- Reassembly 369
- Steering tension adjustment 371
- Construction 372
- Handlebars 372
- Removal 372
- Installation 374
- Construction 376
- Rear wheel 376
- Removal 377
- Inspection and disassembly 378
- 46 chassis 380
- N m 10 kgf m 72 lb ft 33 n m 3 kgf m 24 lb ft 380
- N m 3 kgf m 25 lb ft 380
- N m 6 kgf m 43 lb ft 7 n m 0 5 kgf m 5 lb ft 380
- Reassemble and install the rear wheel in the reverse order of removal and disassembly pay attention to the following points 380
- Reassembly and installation 380
- Construction 384
- Rear shock absorber 384
- Inspection 385
- Removal 385
- Rear shock absorber disposal 386
- Installation 387
- Rear suspension setting 387
- Construction 389
- Rear suspension 389
- Removal 390
- Inspection and disassembly 392
- Apply suzuki super grease a or equiva lent one to the bearings washers and dust seals 395
- Chassis 8 61 395
- N m 11 kgf m 83 lb ft 100 n m 10 kgf m 72 lb ft 395
- N m 5 kgf m 36 lb ft 65 n m 6 kgf m 47 lb ft 395
- N m 7 kgf m 56 lb ft 15 n m 1 kgf m 11 lb ft 395
- N m 9 kgf m 71 lb ft 395
- N m 9 kgf m 71 lb ft 90 n m 9 kgf m 65 lb ft note when installing the bearing stamped mark on the bearing must face outside 395
- Reassemble the swingarm in the reverse order of disassembly and removal pay attention to the following points 395
- Reassembly 395
- Installation 397
- Final inspection and adjustment 398
- Construction 399
- Front brake 399
- Brake pad replacement 400
- Brake fluid replacement 401
- Caliper disassembly 402
- Caliper removal 402
- Caliper inspection 403
- Caliper reassembly 404
- Brake disc inspection 405
- Caliper installation 405
- Master cylinder removal and disassembly 406
- Master cylinder inspection 407
- Master cylinder reassembly 408
- Master cylinder installation 409
- Construction 410
- Rear brake 410
- Brake pad replacement 411
- Brake fluid replacement 412
- Caliper removal and disassembly 412
- Caliper inspection 414
- Caliper reassembly 415
- Caliper installation 416
- Master cylinder removal 416
- Master cylinder disassembly 417
- Master cylinder inspection 417
- Master cylinder installation 418
- Master cylinder reassembly 418
- Clutch release cylinder and master cylinder 419
- Construction 419
- Clutch fluid replacement 420
- Clutch release cylinder inspection 421
- Clutch release cylinder removal and disassembly 421
- Clutch release cylinder reassembly and remounting 422
- Clutch master cylinder removal and disassembly 423
- Clutch master cylinder inspection 424
- Clutch master cylinder reassembly and remounting 425
- Inspection 427
- Tire and wheel 427
- Tire removal 427
- Valve inspection 428
- Tire installation 429
- Balancer weight installation 430
- Drive chain 431
- Drive chain cutting 431
- Drive chain connecting 432
- Contents 435
- Electrical system 435
- Contents 436
- Electrical system 436
- Cautions in servicing 437
- Connector 437
- Coupler 437
- Switch 437
- Battery 438
- Connecting the battery 438
- Semi conductor equipped part 438
- Wiring procedure 438
- Using the multi circuit tester 439
- Location of electrical components 440
- Charging system 442
- Troubleshooting 442
- Inspection 443
- 12 electrical system 446
- Make sure that the fuses are not blown and the battery is fully charged before diagnosing 446
- Starter motor will not run step 1 1 shift the transmission to neutral 2 pull the clutch lever turn on the ignition switch with the engine stop switch in the run position and lis ten for a click from the starter relay when the starter button is pushed is a click sound heard 446
- Starter system and side stand ignition interlock system 446
- Step 2 1 check if the starter motor runs when its terminal is connected to the battery terminal do not use thin wire because a large amount of current flows does the starter motor run 446
- Troubleshooting 446
- Yes faulty starter relay loose or disconnected starter motor lead wire loose or disconnected between starter relay and battery terminal no faulty starter motor 446
- Yes go to step 2 no go to step 3 446
- Starter motor removal 447
- Starter motor disassembly 448
- Starter motor inspection 448
- Starter motor reassembly 449
- Starter relay inspection 450
- Side stand ignition interlock system parts inspection 451
- Bl b w 452
- Off except neutral 452
- On neutral 452
- 20 electrical system 454
- Ignition system 454
- Note the fuel cut off circuit is incorporated in this ecm in order to prevent over running of engine when engine speed reaches 13 500 r min this circuit cuts off fuel at the fuel injector but under no load the clutch lever is pulled or the gear position is neutral this circuit cuts off fuel when engine speed reaches 12 900 r min 454
- Under no load the engine can run over 12 900 r min though the ignition cut off circuit is effec tive which may possibly cause engine damage do not run the engine without load over 12 900 r min at anytime 454
- Immobilizer except for e 03 28 33 455
- Troubleshooting 457
- Inspection 459
- Combination meter 462
- Description 462
- Removal and disassembly 463
- Inspection 464
- Push reset 464
- Release 464
- Sec 5 sec 464
- Time ignition switch adjuster switch push 464
- Headlight brake light taillight license plate light and turn signal light 469
- Cooling fan relay 471
- Fuel pump relay 471
- Relays 471
- Starter relay 471
- Turn signal side stand relay 471
- Ignition switch installation 472
- Ignition switch removal 472
- Switch 472
- Driving mode switch 473
- Switch inspection 475
- Battery 476
- Initial charging 476
- Specifications 476
- Recharging operation 478
- Servicing 478
- Contents 479
- Servicing information 479
- Contents 480
- Servicing information 480
- Engine 481
- Fi system malfunction code and defective condition 481
- Troubleshooting 481
- Radiator cooling system 487
- Chassis 488
- Brakes 489
- Electrical 490
- Battery 491
- 14 servicing information 492
- Wiring harness cable and hose routing 492
- Wiring harness routing 492
- Servicing information 10 15 493
- 16 servicing information 494
- Throttle cable routing 495
- Throttle body hose routing 496
- Fuel tank drain hose routing 497
- 20 servicing information 498
- Cooling system hose routing 498
- The clamp screw head should face 12 n m 1 kgf m 8 lb ft 498
- The ends of the clamp should face 6 n m 0 kgf m 4 lb ft 498
- After positioning the clamp with stopper tighten the clamp bolt 39 n m 3 kgf m 28 lb ft 499
- After the brake hose union has contacted the stopper tighten the union bolt 23 n m 2 kgf m 16 lb ft 499
- Clamp ends should face backward brake hose guide 499
- Clamp ends should face downward the green paint is right side and face upside 499
- Clamp the brake hose firmly 7 n m 0 5 kgf m 5 lb ft 499
- Front brake hose routing 499
- Insert the clamp to the hole of the front fender fully 499
- Servicing information 10 21 499
- 22 servicing information 500
- After the brake hose union has contacted the stopper tighten the union bolt 18 n m 1 kgf m 13 lb ft 500
- Clamp ends should face backward 23 n m 2 kgf m 16 lb ft 500
- Clamp ends should face inside 33 n m 3 kgf m 24 lb ft 500
- Rear brake hose routing 500
- White paint faces outside 7 n m 0 5 kgf m 5 lb ft 500
- Clutch hose guide 6 n m 0 kgf m 4 lb ft 501
- Clutch hose routing 501
- Grommet install the grommet of the clutch hose to the clutch 10 n m 1 kgf m 7 lb ft 501
- Servicing information 10 23 501
- Stopper after the clutch hose union has con tacted the stopper tighten the union bolt 23 n m 2 kgf m 16 lb ft 501
- 24 servicing information 502
- Pair air supply system hose routing 502
- Pair control solenoid valve air cleaner box pair reed valve 1 to air cleaner box 502
- Fuel tank installation 503
- Air intake cover cushion rubber installation 504
- Fuel tank lower side cover cushion rubber fastener installation 504
- Body cowling cushion rubber installation 505
- Under cowling heat shield installation 505
- Fuel tank cover cushion velcro fastening installation 506
- Fuel tank heat shield and fuel tank bracket cushion installation 506
- Cowling installation 507
- Servicing information 10 29 507
- Front fender installation 509
- Rear fender installation 510
- N m 4 kgf m 29 lb ft apply grease to sliding surface 511
- N m 5 kgf m 36 lb ft 95 n m 9 kgf m 68 lb ft 511
- Servicing information 10 33 511
- Side stand installation 511
- Gearshift pedal installation 512
- Front footrest installation 513
- N m 1 kgf m 9 lb ft 513
- N m 2 kgf m 16 lb ft align the cutaway when installing 513
- N m 3 kgf m 28 lb ft 18 n m 1 kgf m 13 lb ft 513
- Servicing information 10 35 513
- Pillion footrest installation 514
- Rear view mirror installation 515
- 38 servicing information 516
- N m 0 75 kgf m 2 lb ft 516
- N m 0 kgf m 3 lb ft 516
- Rear combination light installation 516
- Rear combination light cushion fastener installation 517
- Servicing information 10 39 517
- Regulator rectifier installation 518
- Special tools 519
- Engine 523
- Tightening torque 523
- Cooling system 524
- Fi system and intake air system 524
- Chassis 525
- Tightening torque chart 526
- Camshaft cylinder head 527
- Service data 527
- Valve valve guide 527
- Cylinder piston piston ring 528
- Balancer 529
- Conrod crankshaft 529
- Oil pump 529
- Clutch 530
- Transmission drive chain 530
- Injector fuel pump fuel pressure regulator 531
- Thermostat radiator fan coolant 531
- Fi sensors 532
- Electrical 533
- Throttle body 533
- Brake wheel 534
- Wattage 534
- Suspension 536
- Fuel oil 537
- Contents 538
- Emission control information 538
- Emission control systems 539
- Fuel injection system 539
- Crankcase emission control system 540
- Exhaust emission control system 541
- Ho2 sensor inspection 542
- Ho2 sensor removal and installation 542
- Noise emission control system 542
- Pair air supply system and emission control system inspection 543
- Pair control solenoid valve 543
- Pair hoses 543
- Pair reed valve 543
- Pcv hose 543
- Pair air supply system diagram 545
- Pair air supply system hose routing 545
- 1 secondary 546
- 3 secondary 546
- A 10 a 10 a 10 a 15 a 15 a 546
- Brake light switch 546
- Clutch switch 546
- Dimmer switch 546
- Driving mode switch starter button front brake switch 546
- E 02 19 24 546
- Engine stop switch 546
- Generator 546
- Hazard switch 546
- Head hi 2 head lo 3 fuel 4 ignition 5 signal 6 fan 546
- Horn button 546
- Iat sensor 546
- Injector 546
- Pair control solenoid 546
- Passing light switch 546
- Primary injector 1 primary injector 2 546
- Primary injector 3 primary injector 4 546
- Secondary 546
- Tp sensor 546
- Turn signal light switch 546
- Wiring diagram 546
- Wiring diagrams 546
- Wiring diagrams wire color refer to section wire color 546
- 1 secondary 547
- 3 secondary 547
- A 10 a 10 a 10 a 15 a 15 a 547
- Brake light switch 547
- Clutch switch 547
- Dimmer switch 547
- E 03 28 33 547
- Fuse box 547
- Generator 547
- Handlebar switch lh 547
- Handlebar switch rh 547
- Hazard switch 547
- Head hi 2 head lo 3 fuel 4 ignition 5 signal 6 fan 547
- Horn button 547
- Iat sensor 547
- Injector 547
- Isc valve 547
- Pair control solenoid 547
- Passing light switch 547
- Primary injector 1 primary injector 2 547
- Primary injector 3 primary injector 4 547
- Secondary 547
- Tp sensor 547
- Turn signal light switch 547
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