![BMW R1150R ABS (2001) [72/95] Assembling rear brake caliper](/img/pdf.png)
BMW R1150R ABS (2001) [72/95] Assembling rear brake caliper
![BMW R1150R ABS (2001) [72/95] Assembling rear brake caliper](/views2/1121014/page72/bg48.png)
34.7
34 21 Disassembling and assembling
rear brake caliper
Dismantling rear brake caliper
•
Remove retaining washer (1).
•
Drive out retaining pin (2) towards the wheel side.
•
Remove brake pads.
•
Close the bleed screw.
•
Hold a cloth over the brake caliper piston.
•
Using the compressed-air gun on the connection
hole, carefully force out the brake pistons (3) us-
ing minimum pressure.
e Important:
Keep fingers away from gap between piston and
side contact face of brake pads; there is a risk of in-
jury.
•
Remove sealing rings (4) from left/right cylinder.
•
Inspect the brake caliper piston for hairline
cracks, score-marks and other damage.
X Tightening torque:
Bleed screw to brake caliper.......................... 7 Nm
Assembling rear brake caliper
•
Coat the new sealing rings with brake fluid and
insert them into the left and right brake caliper
bores.
•
Coat both brake caliper pistons with brake fluid
and fit them.
e Important:
Keep the brake pistons parallel with their bores
when fitting them.
•
Coat the adapter plate locating pins with
Shell Retinax A and install the adapter plate.
•
Insert locating plate (5) into brake caliper.
L Note:
Ensure that the installed position is correct (arrow
pointing in forward-travel direction).
•
Insert the brake pads and secure them with re-
tainers.
1
2
3
4
5
R21340010
Содержание
- Maintenance bmw integral abs 1
- Bmw annual service 3
- Bmw inspection at 1 000 km 600 miles 3
- Bmw inspection every 20 000 km 12 000 miles 3
- Bmw motorrad maintenance schedule r 1100 s evo r 1150 r r 1150 rt 3
- Bmw service 10 000 km 6 000 miles 3
- Bmw motorrad pre delivery check r 1100 s evo r 1150 r r 1150 rt 4
- Bmw motorrad service data r 1150 r 5
- Item desired value unit of measure ment specification 5
- Brakes 6
- Clutch 6
- Contents 6
- Engine 6
- Engine electrics 6
- Equipment 6
- Exhaust system 6
- Front fork 6
- Fuel preparation and control 6
- Fuel tank and lines 6
- General electrical equipment 6
- Rear wheel drive 6
- Steering 6
- Table of operating fluids 6
- Tightening torque 6
- Tightening torque table of operating fluids 6
- Transmission 6
- Wheels and tyres 6
- Tightening torque 8
- Table of operating fluids 17
- Checking engine oil when engine is cold topping up if necessary 18
- Checking headlight beam angle adjusting if necessary 18
- Checking that delivery is complet 18
- Checking the shipping pallet for damage 18
- Checking tightness of rear wheel studs 18
- Checking tyre pressure 18
- Contents 18
- Filling and charging the batter 18
- Filling and charging the battery 18
- Final cleanin 18
- Final inspection and function check 18
- General view of crated motorcycl 18
- Handing over the motorcycle 18
- In case of damage in german 18
- In case of damage in importer market 18
- Inspecting motorcycle for damag 18
- Installing remaining items on motorcycle 18
- Integral abs performing bleed test with bmw moditec 18
- Mounting the speedster fairin 18
- Pre delivery check 18
- Removing the fuel tan 18
- Unpacking the motorcycl 18
- General view of crated motorcycle 20
- Checking that delivery is complete 21
- Checking the shipping pallet for damage 21
- In case of damage in germany 21
- In case of damage in importer markets 21
- Inspecting motorcycle for dam age 21
- Installing remaining items on motorcycle 21
- Mounting the speedster fair ing 21
- Unpacking the motorcycle 21
- Checking engine oil when engine is cold topping up if neces sary 23
- Checking headlight beam angle adjusting if necessary 24
- Checking tightness of rear wheel studs 24
- Checking tyre pressures 24
- Final cleaning 25
- Final inspection and function check 25
- Integral abs performing bleed test with bmw moditec 25
- Handing over the motorcycle 26
- Changing engine oil replacing oil filter element 28
- Changing the oil in the rear wheel drive 28
- Changing the transmission oil 28
- Checking battery fluid level and topping up if necessary cleaning and greasing the battery terminals 28
- Contents 28
- Front brak 28
- Integral abs checking brake fluid level 28
- Integral abs performing bleed test with bmw modite 28
- Key to maintenance intervals 28
- Maintenance 28
- Reading the bmw moditec fault code memory 28
- Rear brak 28
- Replacing fuel filter 28
- Replacing intake air filter element 28
- Replacing poly v belt 28
- Without integral abs checking brake fluid level 28
- Changing the clutch fluid 29
- Checking brake disc wea 29
- Checking brake pads and discs for wear replacin 29
- Checking brake system for correct operation and freedom from leaks repairing replacing if necessar 29
- Checking clutch operating fluid level 29
- Checking front brake pad wea 29
- Checking rear brake pad wea 29
- Checking tightness of rear wheel studs 29
- Contents 29
- Integral abs bleeding changing brake fluid in front control circui 29
- Integral abs bleeding changing brake fluid in front wheel circui 29
- Integral abs bleeding changing brake fluid in rear control circui 29
- Integral abs changing bleeding brake fluid in control circuit 29
- Integral abs changing bleeding brake fluid in wheel circuit 29
- Replacing brake pads front brak 29
- Replacing brake pads rear brak 29
- Without integral abs bleeding changing brake fluid in front syste 29
- Without integral abs bleeding changing brake fluid in rear syste 29
- Without integral abs changing brake fluid and bleeding the brake system 29
- Checking adjusting valve clearances 30
- Checking function of side stand contact switch 30
- Checking rear wheel bearing play by tilting whee 30
- Checking replacing spark plug 30
- Checking swinging arm bearings adjusting if necessar 30
- Checking throttle cable freedom of movement checking for chafes and kinks replacing if necessary checking throttle cable play checking adjusting idle speed and throttle valve synchronization 30
- Contents 30
- Final inspection with road safety and functional check 30
- Greasing the side stand pivo 30
- Tightening cylinder heads 30
- Integral abs performing bleed test with bmw moditec 32
- Key to maintenance intervals 32
- Reading the bmw moditec fault code memory 32
- Changing engine oil replac ing oil filter element 33
- Changing the oil in the rear wheel drive 34
- Changing the transmission oil 34
- Replacing fuel filter 35
- Replacing poly v belt 38
- Front brake 39
- Min max 39
- Rear brake 39
- Without integral abs checking brake fluid level 39
- Checking brake pads and discs for wear replacing 40
- Checking brake system for correct operation and freedom from leaks repairing replacing if necessary 40
- Checking front brake pad wear 40
- Front brake 40
- Integral abs checking brake fluid level 40
- Rear brake 40
- Checking brake disc wear 41
- Checking rear brake pad wear 41
- Replacing brake pads front brake 42
- Replacing brake pads rear brake 43
- Without integral abs bleeding changing brake fluid in front system 44
- Without integral abs changing brake fluid and bleeding the brake system 44
- Without integral abs bleeding changing brake fluid in rear system 45
- Min max 46
- Integral abs bleeding changing brake fluid in front wheel circuit 47
- Integral abs changing bleeding brake fluid in wheel circuit 47
- Integral abs bleeding changing brake fluid in front wheel circuit 51
- Integral abs bleeding changing brake fluid in front control circuit 55
- Integral abs changing bleeding brake fluid in control cir cuit 55
- Integral abs bleeding changing brake fluid in rear control circuit 57
- Checking clutch operating fluid level 58
- Changing the clutch fluid 59
- Checking function of side stand contact switch 60
- Checking rear wheel bearing play by tilting wheel 60
- Checking replacing spark plugs 60
- Checking swinging arm bearings adjusting if necessary 60
- Checking tightness of rear wheel studs 60
- Greasing the side stand pivot 60
- Checking adjusting valve clearances 61
- Tightening cylinder heads 61
- Checking throttle cable free dom of movement checking for chafes and kinks replacing if nec essary checking throttle cable play checking adjusting idle speed and throttle valve synchronization 62
- Final inspection with road safety and functional check 64
- Assembling rear brake caliper 66
- Bleeding control circuits 66
- Bleeding wheel circuits 66
- Brakes 66
- Checking and adjusting piston rod play 66
- Contents 66
- Disassembling and assembling front brake caliper 66
- Disassembling and assembling rear brake caliper 66
- Dismantling rear brake caliper 66
- Installing the abs pressure modulator 66
- Integral abs draining brake system 66
- Integral abs removing and refitting front abs sensor 66
- Integral abs removing and refitting rear abs sensor 66
- Integral abs removing installing the abs pressure modulator 66
- Removing and refitting brake master cylinder 66
- Removing and refitting brake piston in handlebar fitting 66
- Removing and refitting footbrake lever 66
- Removing and refitting front brake caliper 66
- Removing and refitting front brake discs 66
- Removing and refitting rear brake caliper 66
- Removing and refitting rear brake disc 66
- Removing the abs pressure modulator 66
- Technical dat 66
- Contents 67
- Filling control circuits 67
- Filling wheel circuits 67
- Integral abs filling the brake system 67
- Integral abs performing a bleed test with bmw moditec 67
- Integral abs reading fault code memory with bmw moditec 67
- Integral abs removing installing brake lines 67
- Integral abs removing installing wheel circuit reservoir bleed lines 67
- Removing and refitting front brake line 67
- Removing and refitting rear brake line 67
- Removing installing brake lines 67
- Removing and refitting front brake caliper 69
- Disassembling and assem bling front brake caliper 70
- Removing and refitting rear brake caliper 71
- Assembling rear brake caliper 72
- Disassembling and assembling rear brake caliper 72
- Dismantling rear brake caliper 72
- Removing and refitting front brake discs 73
- Removing and refitting rear brake disc 73
- Integral abs removing and refitting front abs sensor 74
- Integral abs removing and refitting rear abs sensor 75
- Removing and refitting brake master cylinder 76
- Removing and refitting foot brake lever 76
- Checking and adjusting piston rod play 77
- Removing and refitting brake piston in handlebar fitting 77
- Integral abs removing installing the abs pres sure modulator 78
- Removing the abs pressure modula tor 78
- Installing the abs pressure modulator 79
- Bleeding wheel circuits 80
- Integral abs draining brake system 80
- Bleeding control circuits 82
- Filling control circuits 83
- Integral abs filling the brake system 83
- Max min 85
- Integral abs removing installing wheel circuit reservoir bleed lines 90
- Removing installing brake lines 91
- Integral abs removing installing brake lines 92
- Removing and refitting front brake line 93
- Removing and refitting rear brake line 94
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