Kawasaki S2 (1972-1973) Инструкция по эксплуатации онлайн [46/129] 114654

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Pull off the circlip and remove the shift rod The two end shift forks can then be taken out Table 19 Groove Fork Clearance Standard 0020 0098 in 0 05 0 25 mm Service Limit 024 in 0 6 mm Remove he cotter pin and pull out the guide pin Bent selector forks can cause the same troubl as worn ones Replace any forks that are bent have turned purple from overheating b Gear Teeth Gear teeth with nicks or rough edges will not only cause noise but will wear down other gears Inspect the gears and grind smooth any damaged portions or replace the gear if damage is bad Pull out the shift drum and remove the remaining selector fork c Oil Seals Since there is a constant supply of oil in the transmission cracked or damaged oil seals will allow leakage Inspect the lips of the seals and replace any damaged ones 4 Assembly Assembly is the reverse of disassembly NOTE I Arrange the selector forks as illustrated 3 Overhaul a Selector Forks Gears From wear of the selector fork prongs and the gear groove in which hey sit play develops and the gears either fail to position properly or jump out of mesh while running This wear should be measured by inserting a thickness gauge into the space between the selector fork prong and the walls of the groove 2 Be certain to replace the bearing set rings 3 When replacing fourth gear on the ou shaft do not use grease to hold the three s balls in place If any grease is stuck to them w it off with gasoline As previously explained th balls must move smoothly to be effective

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