Honda CLYMER VF500C 500F (1984-1985) [181/350] Chapter six

Honda CLYMER VF500C 500F (1984-1985) [181/350] Chapter six
170
CHAPTER
SIX
10.
Remove
each
muffier
from
the
common
collector.
I l.
Remove
the
bolt
and
washer
securing
the
common
collector
to the
crankcase
oil
pan.
NOTE
If
dfficult
to remove,
spray
some
WD-40
or
equivalent
on
the
rear
clamping
bolts
to
help loosen
the
rear
exhaust
pipes
from
the
common
collector.
12.
Inspect
the
gaskets
at all
joints;
replace
as
necessary.
NOTE
The
exhaust
pipes
for
the
rear
2
cylinders
cannot
be
removed
with
the
engine
in the
frame.
The
engine
must
be
removed
as described
in
Chapter
Four.
13.
To remove
the rear
exhaust
pipes,
perform
the
following:
a.
Remove
the
engine
as
described in
Chapter
Four.
b.
Scribe an index
mark
on the
exhaust
pipe
and
the
collar
securing
the
exhaust
pipe
to the
cylinder head.
These
marks will
be used
to
align
the
exhuast
pipe
during installation.
c.
Remove
the
nuts
securing
the
exhaust
pipes
to the
cylinder head
and
remove
the exhaust
pipe
assembly.
14.
Be
sure to install
a
new
gasket
in
each
exhaust
port
in
both cylinder
heads.
15.
Install
the
exhaust
pipe
assembly
to the rear
cylinder head
and install
the engine
16.
Apply
a
light
coat
of multipurpose
grease
to
the inside
surface
of the
gaskets
in
the common
collector. This
will
make insertion
of the rear
exhaust
pipes
into
the collector
easier.
17.
Install
the assembly
into
position
and
install
all bolts
and nuts
only finger-tight
until
the
exhaust
flange
nuts
and washers
are installed
and
securely
tightened.
This will
minimize
any
exhaust leak
at
the
cylinder head.
18.
Tighten
all bolts and nuts
securely.
19.
After
installation
is
complete, make
sure
there
are no
exhaust leaks.

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