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CLYMER VF500C 500F (1984-1985)
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Honda CLYMER VF500C 500F (1984-1985) [291/350] Chapter eleven

Honda CLYMER VF500C 500F (1984-1985) [291/350] Chapter eleven

280

CHAPTER

ELEVEN

c.

Withdraw

the

caliper assembly

from the

pivot

bolt

boot on the caliper

bracket and

remove

the caliper assembly.

48.

On

Interceptor models,

perform

the

following:

a.

Remove the caliper

mounting

bolts

securing

the caliper to

the caliper bracket.

Refer to

Figure 6

for

the

right-hand side and

Figure 7

for

the

left-hand side.

b.

Pivot

the

caliper assembly up and

offthe disc

and

remove the caliper assembly.

Installation

lA.

On

Magna models,

perform

the

following:

a.

Lubricate the caliper

pivot

bolt and

pivot

boot on the

caliper bracket

with

silicone

grease.

b. Install the

caliper

pivot

bolt

into the

pivot

boot

on the caliper

bracket and

push

the

caliper assembly

on all the

way.

c. Carefully

install

the caliper

assembly onto the

disc.

Be

careful

not

to

damage the

leading edge

of the

pads

during

installation.

d.

Install

the

caliper

mounting bolt.

1B. On

Interceptor

models,

perform

the

following:

a. Carefully

install the caliper assembly

onto the

disc.

Be

careful

not to damage the

leading

edges of

the

pads

during

installation.

b.

Install the caliper

mounting

bolts.

2. Tighten all bolts

to the torque specifications

listed in Table 2.

3.

Install

the

brake

hose, with

a

sealing

washer

on

each side of the

fitting,

onto

the

caliper.

Install

the

union bolt

and

tighten

to the

torque specification

listed in Table 2.

4.

Bleed the brake as described

in

this chapter.

WARNING

Do not

ride

the

motorcycle until

you

are

sure

that

the brakes

are

operating

properly.

Rebuilding

If the caliper

leaks, the caliper should be

rebuilt.

If

the

pistons

stick

in

the cylinders,

indicating

severe

wear

or

galling,

the entire unit

should be

replaced.

Rebuilding a

leaky

caliper

requires

special tools

and experience.

Caliper

service should be

entrusted to a

dealer,

motorcycle repair shop or brake

specialist.

Considerable

money can be saved

by

removing

the

caliper

yourself

and taking

it in

for repair.

All specifications

for the caliper

assembly are

included in Table

1.

Red

lines

Brake

pads

FRONT CALIPER

BRACKET

Removal/Installation

Refer

to

Figure 2

(Magna)

or

Figure

3

(Interceptor)

for this

procedure.

1A. On

Interceptor

left-hand

caliper

bracket,

perform

the

following:

a.

Remove the caliper assembly

(A,

Figure

21)

as

described

in

this

chapter.

b.

Remove

the

caliper

bracket upper

mounting

bolt

(B,

Figure

21).

c.

Remove

the

caliper

bracket

lower mounting

bolt

(C,

Figure

21).

d. Remove the

caliper bracket

from the

fork leg.

e. Remove the sleeve

and O-ring

seals

from

the

upper

mounting bolt

receptacle in the bracket.

f. Inspect the sleeve

and O-rings

for wear.

Replace if

necessary.

1B.

On

Magna models and

Interceptor

right-hand

caliper brackets,

perform

the

following:

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