Honda CLYMER VF500C 500F (1984-1985) [201/350] Chapter seven

Honda CLYMER VF500C 500F (1984-1985) [201/350] Chapter seven
190
CHAPTER
SEVEN
lead or electrical
wire.
In some cases
the black
painted
surface of
the engine
works
as
a
great
electrical
insulator.
Therefore,
either
touch the test
lead
or electrical
wire
to a
bare bolt or
nut or
carefully scratch
through the black
paint (in
an area
that
won't
be seen)
until
you
reach a bare
aluminum surface.
If
you
don't
make
a
good
electrical
contact
with
a
good ggounding
surface
the
test
readings
may
be
false.
This
could
result
in
the
unnecessary
purchase
ofan electrical
part.
Ignition Switch
Removal/Continuity
Test/Installation
(Magna)
l. Remove the
headlight and
headlight
case as
described
in this chapter.
2.
Remove the
right-hand side cover and
the seat.
3.
Disconnect the
battery
negative
lead.
4. Disconnect
the
ignition
switch
6-pin
electrical
connector
from the
wiring harness.
5.
To check
continuity of
the switch,
use an
ohmmeter
and
perform
the
following:
a. Connect
the ohmmeter
leads to the electrical
connector
attached
to the
electrical contact
portion
of
the
ignition switch.
b.
Refer to
Table 3 and connect
the
test leads to
the
indicated color
wires
with
the
ignition
switch
in the
indicated
positions.
c.
If
the
ignition switch
fails
any
one of the
tests,
the electrical
contact
portion
of
the switch
must be
replaced.
6.
Remove
the bolts securing
the
ignition switch to
the upper
fork
bridge
and
remove the
ignition
switch.
7. Install by
reversing these
removal
steps.
Ignition
Switch
Removal/Continuity
Test/Installation
(Interceptor)
l. Remove
the
right-hand
side
cover
and
the
seat
as described in
Chapter Twelve.
2. Disconnect
the battery negative
lead.
3.
Remove
the front
fairing
as described
in
Chapter Twelve.
4. Remove
the
headlight
assembly
as described in
this chapter.
5.
Remove
the
instrument
cluster
(A,
Figure 47)
as
described
in
this
chapter.
6.
Remove
the fuse holder
cover
as described in
this chapter.
7. Disconnect
the ignition
switch
6-pin
electrical
connector from
the
wiring
harness.
8.
To
check
continuity
of
the switch,
use
an
ohmmeter
and
perform
the following:
a.
Connect the ohmmeter
leads to
the electrical
connector
attached
to the electrical
contact
portion
of the
ignition switch.
b.
Refer
to
Table 4
and connect the test
leads
to
the indicated
color
wires with
the
ignition
switch
in
the
indicated
positions.
c.
If
the ignition switch
fails
any one of the tests,
the electrical contact
portion
of the switch
must
be
replaced.
9.
Remove
the bolts
(B,
Figure 47)
securing the
ignition
switch to the upper
fork
bridge.
10. Install
by reversing these
removal
steps.
Ignition
Switch
Disassembly/Assembly
(All
Models)
1. Insert
the
ignition key
and
turn
the tumbler so
it
is
part
way
between the ON and OFF
positions.
2.
Open the
wire
clamp on the
wire
harness
at the
base
of the switch.
3.
Push
in on the
lugs
of the electrical contact
switch
portion,
depressing them enough to clear
the slots in
the
mechanical
portion
of the switch
assembly.
4. Withdraw
the electrical
contact
switch
from
the
mechanical
portion
of the ignition
switch.
5.
Replace
the defective
component.
6.
Assemble
by
reversing
these
disassembly steps.

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