Honda CLYMER VF500C 500F (1984-1985) [251/350] Chapter nine
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Honda CLYMER VF500C 500F (1984-1985) [251/350] Chapter nine

Honda CLYMER VF500C 500F (1984-1985) [251/350] Chapter nine
240
CHAPTER NINE
2.
Remove
the
Allen
head
screw
and
gasket
from
the
bottom of
the slider
(Figure
63).
NOTE
This
screw
has
been
secured with
Loctite
and
is often very
dfficult
to
remove
because
the damper
rod will
turn
inside
the slider.
It
sometimes
can
be
removed
with
an air impact
driver.
If
you
are unable
to
remove
it,
take the
fork
tubes to
a dealer
and
have the
screws removed.
3. Hold
the
upper fork
tube in
a
vise
with
soft
jaws
and
loosen
the
fork
top
cap bolt.
WARNING
Be
careful
when
removing
the
fork
top
cap bolt as
the spring
is
under
pressure.
Protect
your
eyes
accordingly.
4.
Remove
the
fork
top
cap bolt from
the
fork.
5. Remove
the fork
spring.
6. Remove
the fork
from
the
vise,
pour
the fork
oil
out and discard
it. Pump
the fork
several
times
by
hand
to
expel
most
of the
remaining
oil.
7.
Remove
the dust seal
(Figure
64).
NOTE
The Hondafactory
has
determined
that
the
foam
seal may work
its
way
down
into
the
oil seal
and
give
the
appearance
of a
worn
or
leaking
oil
seal.
Therefore
do not reinstall
the
foam
seal and
plastic
washer
under the
dust
seal during
the assembly
procedure.
If
you purchase
a
new seal
kil that
still has these 2
parts
in it,
discard them;
they are not
to be used.
8.
Remove
the
foam
seal, the
plastic
washer
and
the circlip. Discard
the
foam
seal and
plastic
washer
as they
are
not
to
be
reinstalled.
NOTE
On
this type
of
fork, force
is needed to
remove
the
fork
tube
from
the slider.
9. Install
the
fork
slider
in
a vise with
soft
jaws.
10. There
is
an
interference
fit
between the
bushing in
the
fork
slider
and the bushing
on the
fork
tube. In
order to remove
the
fork
tube
from
the slider,
pull
hard
on the fork
tube using
quick
in-and-out
strokes
(Figure
60). Doing
this
will
withdraw
the
bushing, backup ring
and oil
seal
from
the slider.
NOTE
It
may
be necessary to
slightly heat the
area on the
slider around
the oil seal
before
removal.
Use a
rag
soaked in hot
@

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