Honda CLYMER VF500C 500F (1984-1985) [332/350] Service information 321

Honda CLYMER VF500C 500F (1984-1985) [332/350] Service information 321
1986 SERVICE
INFORMATION
321
6
following the
manufacturer's
instructions.
Measure
both
ends of
the
Plastigage
strip.
A
difference
of
0.025
mm
(0.001
in.) or
more
indicates a
tapered
journal.
Confirm
with
a
micrometer.
New bearing
clearance
and
the service
limit are
listed in Table
5.
Remove
all of
the
Plastigage
material
from the
crankshaft
journals
and the
connecting
rods.
8.
If the
rod bearing
clearance
is
greater
than
specified,
use
the
following
steps
for
new bearing
selection.
9.
The crankshaft
rod
journals
are
marked
with
letters
"A,"
"B
or
"C"
(A,
Figure 34)
on
the
counterbalance
weights.
The connecting
rods are
marked
with
numbers
"l,"
"2"
or
o'3"
(Figure
35).
10. Measure the
rod
journal
(A,
Figure 36)
with
a
micrometer.
If
the
rod
journal
dimension
is
within
the tolerances
stated
for
each
letter code
in
Table 6
the
bearing
can be
simply
selected
by
color
code.
Select
new
bearings
by cross-referencing
the
rod
journal
letters
(A,
Figure
34)
in the
horizontal
column of
Table 6 to
the
rod bearing
number
(Figure
35)
in the
vertical column.
Where the
2
columns
intersect,
the
new bearing
color
is
indicated.
Table 7
gives
the
bearing
insert
color
and
thickness.
I l. If any
rod bearing
journal
measurements
taken
during
inspection
do
not
fall
within the
tolerance
range
for the
stamped
letter codes,
the
serviceability
of
the
crankshaft
must be carefully
examined.
If
the
rod bearing
journal
in
question
is
not tapered,
out-of-round
or
scored
the crankshaft
may be still
used.
However,
the
bearing
selection
will
have
to
be
made based
on
the
measured
diameter
of the
bearing
journal
and
not by the
stamped
letter
code.
Honda
recommends
the
crankshaft
be
replaced
whenever a
rod bearing
journal
dimension
is beyond
the
specified
range of
the stamped
letter
code.
12.
After new
bearings
have been
installed,
recheck
clearance
by
repeating
this
procedure.
13.
Repeat Steps
6-12
for the
other
3 cylinders.
CRANKSHAFT
Crankshaft
Main
Bearing
and
Journal
Inspection
l. Check
the
inside and
outside
surfaces
of
the
bearing
inserts
for
wear, bluish
tint
(burned),
flaking abrasion
and scoring.
If
the
bearings
are
good,
they
may be
reused.
If
any
insert
is
questionable,
replace
the
entire
set.
2. Clean the
main
bearing
inserts
and bearing
surfaces
of
the
crankshaft.
Measure
the
main
bearing
clearance
by
performing
the
following
steps.

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