Honda CLYMER VF500C 500F (1984-1985) [295/350] Chapter eleven
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Honda CLYMER VF500C 500F (1984-1985) [295/350] Chapter eleven

Honda CLYMER VF500C 500F (1984-1985) [295/350] Chapter eleven
284
CHAPTER ELEVEN
the
finish.
Use soapy water
and
rinse
completely.
2. Place
a container
under
the brake hose
at the
master
cylinder.
3.
Remove
the union
bolt
and sealing washers
(A,
Figure
33)
securing
the
brake hose
to the top
of the
master
cylinder.
NOTE
Drain
the
brakefluidfrom
the hose
and
discard it-never reuse
brake
fluid.
Contaminated
brake
fluid
may cause
brake
failure.
4.
Cover the
end of the brake hose
to
prevent
the
entry
of
foreign matter.
Tie the loose
end
of the
hose up
to the
frame.
5.
Loosen,
but do not
remove,
the
Allen
bolts
(A,
Figure
34) securing the
passenger's
right-hand
footpeg
bracket.
6.
Remove
the Allen
bolts
(8,
Figure
33)
securing
the
master
cylinder to the
passenger's
right-hand
footpeg
bracket.
7.
Squeeze the
clamp
(A,
Figure
35) securing
the
brake
fluid
reservoir hose
to the
master
cylinder.
Move
the clamp off
of the
reservoir
fitting
and
remove
the
hose from
the
master
cylinder.
8.
Partially
pull
the
master
cylinder
up and
perform
the following:
a.
Remove
the cotter
pin
and
washer
from
the
pivot pin.
b.
Remove
the
pivot
pin
(B,
Figure
34) securing
the
rod
eye
to the brake
pedal.
9.
Remove
the master
cylinder from
the
frame.
10. To remove
the master
cylinder reservoir,
perform
the
following:
a.
Remove
the flange
bolt
(B,
Figure
35)
securing
the
master
cylinder reservoir
to the
frame.
b.
Remove
the
reservoir
and the
hose
assembly.
11. Install
by
reversing
these removal
steps,
noting
the
following.
12. Install
a
new
cotter
pin
on
the
joint
pin
and
bend the ends over completely.
13.
Be
sure to install
a
sealing washer
on each
side
of the brake
hose
fitting
and
install
the union bolt
into
the top of the master
cylinder. Tighten
the
union bolt to the torque
specification listed
in
Table 2.
14. Fill
the reservoir
and bleed
the brake as
described in
this chapter.
Disassembly
Refer
to
Figure
32
for
this
procedure.
1.
Remove
the
master cvlinder as described
in
this
chapter.
ffiL
@
REAR
MASTER
GYLINDER
1.
Cap
2.
Seal
3. Diaphragm
4. Flange
bolt
5.
Reservoir
6. Hose
clamp
7.
Hose
8. Hose
clamp
9. Hose
fitting
10.
Screw
11.
O-ring
12. Master
cylinder body
13.
Spring
14. Primary
cup
15.
Piston
16.
Secondary
cup
17.
Pushrod
18. Circlip
19. Rubber
boot
20. Locknut
21.
Rod
eye
22. Pivot
pin
23. Nut
24.
Washer
25.
Cotter
pin

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