Honda CB900F 919 (2001) [242/432] Alternator starter clutch

Содержание

• Front cover 1
• Adequat 2
• Also damage the veh icle or create an unsafe condition 2
• Attemptin 2
• Batter 2
• Carefu 2
• Careful 2
• Carefull 2
• Completely 2
• Component 2
• Conceiv 2
• Confiden 2
• Containe 2
• Dedicate 2
• Describe 2
• Designe 2
• Determine the risks t 2
• Ecautio 2
• Equivale 2
• Exhaust 2
• Explosiv 2
• Finger 2
• Gasolin 2
• Goggle 2
• Herwise 2
• Hydroge 2
• Importan 2
• Information 2
• Ing serv ice maintenance and repairs som 2
• Intend 2
• Intende 2
• Knowledg 2
• Liquid 2
• Losion 2
• Material 2
• Nonflammabl 2
• Operatio 2
• Others 2
• Oversi 2
• Perfor 2
• Personal safety and the safe 2
• Poisonin 2
• Precaution 2
• Pressu 2
• Procedure 2
• Procedures 2
• Profes 2
• Prope r methods and procedure 2
• Protec 2
• Protectiv 2
• Qualified 2
• Raining 2
• Recommende 2
• Relate 2
• Replacem 2
• Replacemen 2
• Requir 2
• Require 2
• Rocedur 2
• Ructio 2
• Ruction 2
• Safety notice 2
• Seriou 2
• Servic 2
• Service procedure or 2
• Shield 2
• Solvent 2
• Speciall 2
• Spring 2
• Stored energ 2
• Struction 2
• Supporte 2
• Technician 2
• That is not recommended by honda 2
• This manual describe 2
• Vehicl 2
• Vehicle 2
• Warning 2
• Whenev 2
• Withou 2
• A m otorcycles 3
• All information illustrations directions and specifications included in this publica tion are based on the latest product infor mation 3
• Be reproduced without w ritten permission this man ua l is w ritten for per sons who have acquired basic knowledge of 3
• Co ltd 3
• Date of issue decem ber 2001 3
• Follow 3
• For printing hond 3
• Honda m 3
• Ilable at the time of appr 3
• Incurring an y 3
• Ithout 3
• Motor scooters or atvs 3
• Obligation whatever no part of this publi catio 3
• R co ltd reserves 3
• Service publication office 3
• Tenan ce on h 3
• The right to make changes at any time with out notic 3
• To location 3
• Trouble 3
• Molybde 4
• Multi purpo 4
• Multi purpose m 4
• Symbols 4
• Diagonall 5
• Diamete 5
• Gaskets o rings cotte r pins and lock plate 5
• General information 5
• Instal 5
• Motorcycl 5
• N reassembling 5
• Service rules 5
• Solven 5
• Throug 5
• Tighte 5
• Tightenin 5
• Torque 5
• Attache 6
• Color coded 6
• Designated 6
• General information 6
• Identificatio 6
• Model identification 6
• Ordering 6
• Specif 6
• Stampe 6
• Stamped 6
• Steerin 6
• Throttl 6
• General 7
• General information 7
• Height 7
• Michelini 7
• Specifications 7
• Valve opens f at 1 mm 7
• General cant d 8
• General information 8
• Base thr ott le valve for synchronization 9
• Inimum 9
• Se rvic 9
• Genera 13
• Kgf em 13
• Kgl em 13
• Length 13
• Nt wheel suspens 13
• Rear whe 13
• Steering 13
• Suspension 13
• Minimum 14
• Normal 14
• Electric starter 15
• Lights meters switches 15
• Dia mml 16
• Fuelln 16
• Ibf ftl 16
• Ifilte 16
• Lbf ft 16
• Torque values 16
• General inf 17
• Inshaf 17
• Exhaus 18
• General information 18
• Brake hose oi 20
• General information 20
• Ibl lt 20
• Pad pin 20
• Pad pin plug 20
• Side stan 20
• 0010000 21
• Attachment 21
• Availabl 21
• Designe 21
• General information 21
• Hmd ml00101 21
• Hmg mr70002 21
• Hmh ml00101 21
• Hmh mr10103 21
• Holder 21
• Interio 21
• Mj10100 21
• Pj70100 21
• Rmj my50100 21
• Tester 21
• Voltag 21
• Ymz 0010100 21
• Z mbw0101 21
• Zmd mbw0200 21
• 0 0 in 22
• Appl y sealant to th e thread head 6 22
• Crankcase mating surface liquid sealant 22
• Engine 22
• Equiva lent 22
• General information 22
• Ignition pulse generator cover bolt threads 22
• Location 22
• Lubricatio 22
• Pan mating surface 22
• Seal points 22
• Sealant to the thread head 3 22
• Switch threads 22
• Cant d 23
• Coolan 23
• General information 23
• Generato 23
• Journa 23
• Molybdenu 23
• Outer primar 23
• Removin 23
• Rotatin 23
• Semi circula 23
• Slidin 23
• Temperatur 23
• Tensione 23
• Thread 23
• Absorbe 25
• Adjustmen 25
• Assembl 25
• Calipe 25
• General information 25
• Lubricant 25
• Multi purpos 25
• Piston to pus 25
• Slidin 25
• Swingar 25
• Teerin 25
• Threads 25
• Harness routing 26
• Throtil 26
• Genera 27
• Information 27
• General information 29
• General information 30
• General information 31
• General information 32
• General information 34
• General information 35
• Genera 36
• Information 36
• Californi 37
• General information 37
• California type only 38
• General information 38
• Air cleaner housing 39
• Atmosphere 39
• Blow by gas 39
• Chambe 39
• Combustio 39
• Conditions 39
• Contro 39
• Dischargin 39
• Emission 39
• Emission control systems 39
• Equippe 39
• Freshair 39
• Hydrocarbon 39
• Hydrocarbons 39
• Importan 39
• Injectio 39
• Monoxid 39
• Photochemica 39
• Preven 39
• Sunligh 39
• Throtile body 39
• Throttl 39
• Throug 39
• Adjustmen 40
• Air cleaner housing 40
• Commende 40
• Freshair 40
• Hydroca 40
• Iect iatftp map sensor an 40
• Pair check valve 40
• Throttle body 40
• Contro 41
• Elemen 41
• Evap canister 41
• Evap purge control solenoid valve 41
• Fresh air 41
• Fuel tank 41
• H the noise control system is prohibited loca 41
• Ing acts or the causing there 41
• Prohibits the f 41
• Purpos 41
• Runnin 41
• Solenoi 41
• Tam perin 41
• Those acts presumed to constitute tampering are the acts listed below 41
• Throtile body 41
• Throttl 41
• Throug 41
• Uel vapor 41
• Ultimat 41
• Contro 42
• Emission control information labels 42
• Emission control information labels u s a on 42
• Ifications 42
• Informatio 42
• Mel no 42
• Openin 42
• Vacuum hose rout ing diagram label 42
• Frame body panels exhaust system 43
• Frame bod 44
• General 44
• Housin 44
• Panels exhaus 44
• System 44
• Torque values 44
• Air cleaner housing side cover 45
• Allatio 45
• Emoval i 45
• Frame body panels exhaust system 45
• Installation 45
• Nstallatio 45
• Pull th e seat back and 45
• Removal 45
• Seatlpag 45
• Side cover 45
• Stallation 45
• The seat fo rw ard 45
• From the socket bolts 46
• Front fender flange bolts 46
• Grab rail 46
• Lector 46
• Q socket 46
• Rear cowl 46
• Rem ove th 46
• Removal 46
• Socket bolts 46
• T fender 46
• Ting socke 46
• Trim clips 46
• Connectors 47
• Light 2 47
• Rear fender a 47
• Rear fender b socket bolt 47
• Remove the following 47
• Reserve 47
• Socket bolt 47
• Starter relay switch 47
• Disassembly assembly 48
• Forwar 48
• Frame body panels exhaust system 48
• Loosen th 48
• M uffler 48
• Protector b 48
• Pullin 48
• R band bolt 48
• Remove the socket bolt and remove the front muffler 48
• 2 kqf rn 2 49
• Ibf ft 49
• Install the rea 49
• Lbf ft 49
• Mountin 49
• Muffle 49
• Page 2 3 49
• Removal 49
• Remove th 49
• Remove the 49
• Follow 50
• Installation 50
• Joint nut 50
• Loosel 50
• Mount bolt nut 50
• Muffle 50
• T system 50
• The svanqstm 50
• Tighte 50
• Torque 50
• Coolant 51
• Fasteners 51
• General 51
• Information 51
• Maintenanc 51
• Maintenance 51
• Nuts bolt 51
• M aintenance 52
• Specifications 52
• Torque values 52
• I i i i 53
• I i i i i 53
• Maintenance 53
• Maintenance schedule 53
• Xl ooo krn 53
• Bolt nu 54
• Bolts washers 54
• Closin 54
• Free play 2 54
• Fuel line 54
• Ioration 54
• Maintenance 54
• Measur 54
• Position 54
• Suitabl 54
• Suitable support 54
• Suppor 54
• The maintenance 54
• Throttle operation 54
• Air cleaner 55
• Choke operation 55
• Loosenin 55
• Maintenance 55
• Suppor 55
• Crankcase breather 56
• Discon nect and clean th e drain tube conn ect the drain tube 56
• Fr om th 56
• Inspection 56
• Install the removed parts in the reverse o 56
• Intenance 56
• Llowin 56
• Maintenance 56
• Open and sup 56
• Page 2 2 56
• Page 2 6 56
• Radiato 56
• Rem ove th 56
• Removal 56
• Spark plug 56
• Spark plug page 3 2 56
• The front end of the fuel tank page 3 4 remove th 56
• Below 3s 57
• Bendin 57
• Betwee 57
• Carefull 57
• Cleaner check the ga 57
• Cylinde 57
• If necessary 57
• Inspection 57
• Maintenance 57
• Radiato 57
• Replacing a spark plug 57
• Reusing a spark plug 57
• Spark plug gap 57
• Stoppe 57
• Stopper tool 57
• Suppor 57
• Tensione 57
• The center and side electrodes 57
• The gap b 57
• The side elec 57
• Tighte 57
• Tighten 57
• Torque 1 57
• Valve clearance 57
• Wire typ 57
• Betwee 58
• Check the valve clearanc 58
• Cylinder 58
• Maintenance 58
• No intak e valves 58
• Outwar 58
• The no and no cyl in 58
• Valve clearance 58
• Generato 59
• Maintenance 59
• Adjustment 60
• Check th e va lve clearance fo 60
• E clearance 60
• Ezers or 60
• Intenance 60
• Mag net 60
• No and no cyl in 60
• No exha ust valves 60
• No exhaust valves 60
• Ompress 60
• Reassem 60
• Remove the camshaft page s 6 60
• The shims can be easily 60
• Turn the crankshaft clockwise 1 2 turn 1s0 align the 60
• Camshaf 61
• Instal 61
• Maintenance 61
• Measur 61
• Micromete 61
• Molybdenu 61
• Page 8 23 61
• Stopper tool 61
• Additives 4 stroke oil us 62
• Canadal 62
• Engine oil oil filter 62
• Honda a strok 62
• Instal 62
• Molybdenum 62
• Oil drain bolt sealing washer 62
• Pj70100 62
• Pro honda 62
• Recommended engine oil 62
• Reinstal 62
• Standar 62
• Tighte 62
• Toassure 62
• Torque 29 nom 3 kg om 2 62
• Viscosit 62
• Withou 62
• Betwee 63
• Draining 63
• End 01fuel tank pag 63
• Engine idle speed 63
• Engine maintenance items have been performed 63
• Idle speed 1 00 e 100 min rpm 63
• Install the oi 63
• Kqf rn 63
• Lbf ft 63
• Liter 3 u 63
• Maintenance 63
• Oil capacity 63
• Open an 63
• Pj70100 63
• R level line 63
• Radiator coolant 63
• Recommende 63
• Should 63
• Suppor 63
• Temperatur 63
• The level 63
• Torque 2 63
• Upper and lower level lines 63
• Wrench 63
• Antifreez 64
• Cap and fi ll to the 64
• Cloggin 64
• Contai 64
• Coolan 64
• Cooling system 64
• Corrosion 64
• Engine 64
• Inhibitor 64
• Insects 64
• Is restricte 64
• Maintenance 64
• Mixtur 64
• Necessary 64
• Obstructions w ith compressed air or lo 64
• Pro hond 64
• Protectio 64
• Quality 64
• Radiato 64
• Rem ove the reserve tan 64
• Replace th 64
• Specificall 64
• Straighte 64
• Burning 65
• Carbon 65
• Contro 65
• Cylinde 65
• Cylinder 65
• Deterioration 65
• Dioxide 65
• Evaporative emission control system californi 65
• Harmles 65
• Housin 65
• Hydrocarbon 65
• Introduce 65
• Monoxid 65
• Promote 65
• Relativel 65
• Secondary air supply system 65
• Siderabl 65
• Solenoi 65
• Unburne 65
• Whenever 65
• Adjusting bolt 66
• Attache 66
• Chain slack 30 4 66
• Check the tubes between the fuel tank evap canister 66
• Cracked 66
• Harness routing pag 66
• Ibfoft 66
• Ignitio 66
• Indicato 66
• Indicator label 66
• Lighte 66
• Midway 66
• Motorcycl 66
• Neutral 66
• Obtaine 66
• One pag 66
• Red zone 66
• Swingar 66
• Swingarm 66
• Throtile body purge tube 66
• Throttl 66
• Torque 93 nom 9 66
• Tube connec 66
• Inspection 67
• Maintenance 67
• Sprocke 67
• Crimpe 68
• Did did50va8 114le rk rk50hfoz5 114le 68
• Drive cha i 68
• Drive chai 68
• Drive chain tool set 68
• Hmh mr10103 68
• Locate th 68
• Master link 68
• Pin end 68
• Replacement chain 68
• Standard links 11 68
• Maintenance 69
• And the fl uid level is low check entire syste 70
• Fillin 70
• Inspection 70
• Maintenance 70
• Necessary 70
• Rep lac 70
• Adjuster 71
• Brake pad replacement 71
• Check the brake pa 71
• Refer to page 15 71
• System 71
• The brake lever or pedal and chec 71
• Wear indicator 71
• Adjuste 72
• Brake ligh 72
• Clockwis 72
• Headligh 72
• Horizontal beam adjusting screw 72
• Horizontall 72
• Prior t 72
• Push rod brake pedal 72
• Turnin 72
• Ua lly 72
• 3 8 13 1 73
• Adjuste 73
• Adjustin 73
• Adjusting nut 73
• Adjustmen 73
• At the clutch lever 73
• Be obtained o 73
• Clutch 73
• Damage 73
• Describe 73
• Engagement 73
• Far out 73
• Free pla 73
• Free play 73
• Free play 10 2 73
• Leavin 73
• Lock nut 73
• Minima 73
• Positione 73
• System 73
• Tightenin 73
• As the side stand 74
• Compon 74
• Damaged 74
• Ignitio 74
• In neutral 74
• S by compressin 74
• Side stand 74
• Suppor 74
• Swingar 74
• The clutch 74
• The eng ine sho ul 74
• Transm 74
• Transmis 74
• Fasteners 75
• Maintenance 75
• Rear suspension adjustment 75
• Tire size 75
• ______________ 75
• Embedde 76
• Handleba 76
• Interfer 76
• Maintenance 76
• Minimu 76
• Motorcycl 76
• Rotation 76
• Steering head bearings 76
• Suppor 76
• Lurication system 77
• Diagram 78
• General 78
• Information 78
• Lubrication syste 78
• Lubrication system 78
• Oil cooler 78
• Oil pressure inspection 78
• Oil pump 78
• Oil strainer pressure relief 78
• Servic 78
• Service information 78
• Specifications 78
• Thoroughl 78
• Troubleshooting 78
• Values 78
• 075 1o mj 79
• 07haa pj 70100 79
• Emulsification 79
• Lubrication system 79
• Troubleshooting 79
• Attachmen 80
• Availabl 80
• Commer 80
• Commercially 80
• Equivalen 80
• Imatel 80
• In u s a 80
• O mj10100 80
• Tighte 80
• Of disassemb ly 81
• All bo lts in 82
• Crisscros 82
• In 2 3 82
• Install the oil pan onto the lower crankcase 82
• Installation 82
• Ivalen 82
• Lubrication system 82
• Recommende 82
• Relief valve 82
• Removal 82
• Remove th e clutch an 82
• Sprocket 82
• Instal 83
• Install th 83
• Measur 83
• Assembl 85
• Ibf ft 85
• Turnin 85
• Ibf ft 86
• Inspection 86
• Installation 86
• L coole 86
• Lock washer 86
• Lubrication system 86
• Oil cooler 86
• Oil cooler bolt 86
• 0 mark 87
• Bands securely 87
• Ling system and bleed air page 6 5 87
• Lubrication system 87
• Page 3 12 fill th 87
• Ting bolt 87
• Torque 64 nom 16 kgfom 47 ibfoft 87
• Fuel system 88
• Fuel system programmed fuel injection 88
• Fuel injection 89
• Programme 89
• 16 3 16 in 90
• 50 psi 90
• Abnormalit 90
• At 12 v 90
• Availabl 90
• Before 90
• Californi 90
• Cam pulse generator peak voltage at 20 c 68 f 90
• Chart page 5 10 90
• Cleaner 90
• Compresse 90
• Connecte 90
• Corrode 90
• Cylinde 90
• Describe 90
• Detecte 90
• Diagnosi 90
• Diagnosti 90
• Difference 90
• Digita 90
• Disassembl 90
• Disassemblin 90
• Disconnectin 90
• Enterin 90
• Factor 90
• Free play 2 90
• Fuel injection 90
• Fuel injector resistance a 90
• Fuel syste 90
• Identification 90
• Idle speed 1 20 90
• Ignitio 90
• Ignition puls 90
• Incorrec 90
• Incorrect 90
• Indicato 90
• Injectio 90
• Injector 90
• Inspectio 90
• Inspection 90
• Item specifications 90
• Kpa 13 90
• Locatio 90
• Location 90
• Loosene 90
• Loosenin 90
• Manual 90
• Minimu 90
• Minimum 90
• Number 90
• Numerica 90
• Operation 90
• Painte 90
• Pair solenoid valve resistance at 20 c 68 f 20 24 q 90
• Peak voltage at 20 c 68 f 90
• Programme 90
• Remove 90
• Sealin 90
• Seconds 90
• Signal 90
• Situatio 90
• Specifications 90
• Synchronizatio 90
• Synchronization 90
• The steps in th 90
• Throttl 90
• Tightenin 90
• Troubleshootin 90
• Vehicl 90
• Washer 90
• When checking the pgm fi 90
• Fuel system programmed fuel injection 91
• Torque values 91
• Troubleshooting 91
• Ectionl 92
• Fuel system programm ed f 92
• Sensor 92
• System location 92
• Diaphragm 93
• Fuel system programmed fuel injection 93
• Generator 93
• Ignitio 93
• Psensor 93
• System diagram 93
• Temperature 93
• Determin 94
• Follow 94
• Ion indicator blinks not 94
• Proble 94
• Throug 94
• Unctioning 94
• Blinkin 95
• Blinking 95
• Check connector 95
• Data the mil 95
• Determine 95
• Fuel system programm ed fuel inject ion 95
• If the ecm has self diag nosi 95
• If the mil blinks 2 95
• Ignitio 95
• Ignition switch on 95
• Illuminat 95
• Indicator lam p 95
• Indicator lamp 95
• Jumperwire 95
• Mil starts blinking 95
• Page 5 1 95
• Proble 95
• Remove th 95
• Seconds 95
• Self diagnosis reset procedure 95
• The cause of th 95
• The data ha 95
• The indicator lig hts 95
• The mil blinks an 95
• The mil light 95
• The service check 95
• Throug 95
• You turn the ign ition switch on 95
• Fuel system programmed fuel injection 96
• Mercially available digita 96
• Peak voltage inspection procedure 96
• Suppor 96
• Test harness connection 96
• Tester probes 96
• Voltag 96
• With an 96
• Fuel system programmed fuel injection 97
• Test harness terminal layout 97
• Ymz ool0l00 97
• Aiistart 98
• Circui 98
• Contac 98
• Fuel system programmed fuel inj 98
• Mil failure codes 98
• Operate 98
• Self diagnosis malfunction indicator l 98
• Sensor 98
• Servic 98
• Bli nks 99
• Blinks 99
• Circui 99
• Connector 99
• Contac 99
• Diagnosi 99
• Does no 99
• Ection 99
• Ed fue 99
• Fauity e prom in ecm 99
• Faulty vehicle speed sensor 99
• Fuel syste 99
• Generato 99
• Generator 99
• Indicator blinks 99
• Injecto 99
• Injector 99
• Malfunction 99
• Normally 99
• Number of pgm fi 99
• Program 99
• Symptoms 99
• Check for loose o 100
• Connect 100
• Connect th 100
• Connection yellow red 100
• Connecto 100
• Connector 100
• Exists 100
• Green orang 100
• Ign itio 100
• Ignitio 100
• Mi nals of the w ire harness side 100
• Motorcycle on it 100
• Open or short circu it in yell 100
• P sensor connector 100
• R contact on the map sen 100
• Sensor 100
• Standar 100
• Tch on 100
• Yellow re 100
• 3 v 176 101
• 4 5 5 5 v 101
• 87 l 8 101
• Connectio 101
• Ect th 101
• Fuel injection 101
• Fuel syste 101
• Green orang 101
• Green yello 101
• Hg 1 013 kpal 101
• Map sensor 101
• Na ls page 5 101
• Out of r 101
• P senso r 3p co nnector 101
• Re harn es 101
• Standar 101
• Standard 101
• Tc h off 101
• Tc h on 101
• Turn th e ignitio 101
• Turn the ig nitio 101
• Voltage exists 101
• Betwee 102
• Ecu tes 102
• Map sensor connector 102
• Se nso r 102
• Stallat 102
• T th e vac uum g 102
• Turn the ignition switch off 102
• Vacuum gau ge 102
• Exists 103
• Fuel system program med fuel i 103
• Inspect 103
• Jectio 103
• Sensor 103
• Voltag 103
• Voltage exists 103
• Blinks 104
• Connect th 104
• Connecti 104
• Connector 104
• Green orang 104
• Ignitio 104
• Llnjectionl 104
• Standar 104
• 4 5 5 5 v 105
• Amm ed fue 105
• Circui 105
• Connect ion pin 105
• Connection pi 105
• Connector 105
• Contact 105
• Ect ion 105
• Fuel system pr 105
• Inspec 105
• K whit 105
• Pink whit 105
• Sensor 105
• Standar 105
• Tandard 105
• Termin 105
• Voltag 105
• Connectio 106
• Contac 106
• Disconnect the tp sensor 3p connector turn th e igniti on sw itch on 106
• Fuel system pro 106
• In the yel 106
• Injection 106
• Llow re 106
• Pgm fi mil 8 blinks tp sensor 106
• Place th 106
• Range open or short cir 106
• Rcycle on its side stand 106
• Standar 106
• Turn the ig 106
• Voltage exists 106
• Connection 107
• Harnes 107
• Programme 107
• Red yello 107
• Standard 107
• Connec 108
• Connecti 108
• Continuity 108
• Red yello 108
• Standard 108
• Throttl 108
• Connecto 109
• Fuel system program med fuel injection 109
• Hrottl 109
• Uation 109
• Blinks 110
• Connec 110
• Contac 110
• Disco nnec 110
• Iat sensor 2p connector 110
• No blinks 110
• Programme 110
• St andard 1 4 k 110
• The ignition sw itch 110
• The mil blinks 110
• Turn the ignitio 110
• Ycle on its side stand 110
• Betwee 111
• Between th 111
• Connection 111
• Connectors 111
• Contac 111
• En orang 111
• Gray blu 111
• Green orang 111
• Harnes 111
• Measure th 111
• Terminal 111
• Voltag 111
• Blinks 112
• Circui 112
• Connector 112
• Engine 112
• Fuel system programmed fuel inject ion 112
• Harness side 112
• Ignitio 112
• Measure the vol tage at th 112
• Or more 112
• Pgm fi mi l 11 blinks vehicle speed sensor 112
• Ride th 112
• Tandar 112
• Torcycle and keep the 112
• Ignitio 113
• Injection 113
• Pink gree 113
• Programme 113
• Standar 113
• Suppor 113
• Andard 114
• Check th at the mil blinks 114
• Co nnect ion 114
• Connec 114
• Contac 114
• Ect th e no injector 2p co n 114
• No blink 114
• Programme 114
• Batter 115
• Betwee 115
• Black whit 115
• Connecti 115
• Continuity 115
• Fuel svstem 115
• Harnes 115
• Injection 115
• Iprogramme 115
• Turn th e ignition switch o 115
• Voltag 115
• Connec 116
• Connectio 116
• Connector 116
• Continuity 116
• Inspec 116
• Nector 116
• Open circuit in blackiwhite and or pinkiyellow w ire 116
• Standar 116
• Terminals 116
• Black whit 117
• Contac 117
• Disconnec 117
• Faulty no injector 117
• H on check that the mil blinks 117
• Injecto 117
• Measur 117
• Njecto 117
• No bli nks 117
• Normal 117
• Onnection 117
• Pink blu 117
• Rogramme 117
• Standar 117
• Turn th 117
• Turn th e ignitio 117
• Batter 118
• Betwee 118
• Black whit 118
• Connection 118
• Connecto 118
• Contin uity 118
• Continui 118
• Fuel injection 118
• Fuel syste 118
• Ignitio 118
• In blackiwhite w ire 118
• Injector 118
• Inuity 118
• Jector 118
• Measur 118
• Open or 118
• Programme 118
• Standard 118
• Tc h on 118
• Turn the ignitio 118
• Voltag 118
• Voltage exists 118
• Blinks 120
• Check fo 120
• Connecto 120
• Disconnect th e no injector 2p connector and measure th e resistance of the no injector 120
• Gnitio 120
• Injecto 120
• N switc 120
• Orcycle on its side stand 120
• Place th 120
• Se or poor contact on the no injector 2p connecto r 120
• Turn the i 120
• Batter 121
• Betwee 121
• Circui 121
• Connectio 121
• Continuity 121
• Measur 121
• Nnecto 121
• Programme 121
• Standar 121
• Standard 121
• Turn the ignition switch 121
• Voltage 121
• Connectors 122
• Continuit 122
• Continuity 122
• Ection 122
• Ecu test harness 122
• Ed fuel in 122
• Fuel system prog 122
• Ground 122
• Harness 122
• Measur 122
• Normal 122
• Resistance a 122
• Termina 122
• Black wh 123
• Connection 123
• Contac 123
• Igniti 123
• Injector 123
• Motorcycl 123
• N swi tch o 123
• Nector 123
• Normal 123
• Pink blac 123
• Programme 123
• Turn the ig 123
• Andard 124
• Batter 124
• Black whit 124
• Con tinuity 124
• Conne ct ion 124
• Connec 124
• Exists 124
• Measur 124
• Voltage 124
• Ag ain 125
• Connectors 125
• Ground 125
• Harness 125
• Ntinuity 125
• Connect 126
• Connector 126
• Fuel system programmed fuel injection 126
• Generato 126
• Generator 126
• Ignitio 126
• Inuity 126
• Motorcycl 126
• Nectio 126
• Pgm fi mil 18 blinks cam pulse generator 126
• Tinuity 126
• Connectio 127
• Disconnect the ecm connectors 127
• Ecu test harn ess 127
• Standar 127
• Abnorm 128
• Blinks 128
• C onnector 128
• Con nector 128
• Connec 128
• Connector 128
• Contac 128
• D no c 128
• Generat 128
• Generator 128
• Generator connector 128
• Ground 128
• Ignition 128
• Ignition switch o 128
• Motorcycl 128
• Nerato 128
• Nerator 128
• Standa 128
• Starte 128
• White yello 128
• 20 c 68 f 129
• 20 c 6s f 129
• Connection 129
• Disconnect the ecm connectors 129
• Ection 129
• Fuel in 129
• Fuel syste 129
• Ignitio 129
• Minimu 129
• Out of ran ge 129
• Programme 129
• Standard 129
• Standard 0 129
• Yellow 129
• Fuel system programmed fuel injection 130
• Pgm fi mil 20 blink 130
• Fuel system programmed fuel injection 131
• A rag or 132
• Approv 132
• Cov er the fuel hose sealing nu 132
• Disconnect 132
• Disconnect the b 132
• Fuel line inspection 132
• Gasolin 132
• Loosenin 132
• Negative cab le from the bat 132
• Remove 132
• Suppor 132
• Am med fuel inje 133
• Clogge 133
• Fuel system pr 133
• Inspect 133
• Inspection 133
• Irprnl 133
• Lhl040002 133
• Lhl040003 133
• Pressure reg 133
• Pressure regulator 133
• Removal 133
• Remove 133
• Sealing washer 133
• Tighte 133
• Clogged fue 134
• Filter 134
• Following 134
• Fuel cut relay 134
• Fuel flow inspection 134
• Fuel system programmed fuel injection 134
• If the fue 134
• Is less than specified inspect the 134
• Minimum 134
• Pressure regulator 134
• Remove the seat pag 134
• Seconds a 134
• Spilled gasoline 134
• Suppor 135
• Bfoftl 136
• Disconnec 136
• Fuel cut relay 136
• Fuel cut relay 4p connecto r rem ove 136
• Fuel filter 136
• Fuel filter replacement 136
• Fuel pump ass 136
• Fuel system programmed fuel injection 136
• Inspection 136
• Installation 136
• Mountin 136
• Packing 136
• Torque 12 nom 11 136
• Batter 137
• Black white 137
• Bolt nu 137
• Connecto 137
• Connector 137
• Continuit 137
• Followin 137
• Ibf ftl 137
• K whit 137
• Mountin 137
• Nected replace th e fuel cut relay 137
• Overflow 137
• Removin 137
• Suppor 137
• Temporaril 137
• Terminals 137
• And sealing washers 138
• Following 138
• Jection 138
• Mountin 138
• Regulato 138
• Remove the fuel hose banj 138
• Air vent hose 139
• Fuel hose 139
• Fuel tank 139
• Ibfoftl 139
• Ibfoll 139
• Instal 139
• Kqf rn 139
• Mountin 139
• Over flow hose 139
• Suppor 139
• Tighte 139
• Torque 22 no 139
• Washer 139
• With the stopper 139
• 1 kgfom 140
• Following 140
• Forwar 140
• Fuel return hose 140
• Fuel system programmed fuel injection 140
• Fuel tank 140
• Kgfom 16 ibfoft 140
• Stoppe 140
• Suppor 140
• Throttl 140
• Torque 140
• Torque 1 140
• Air cleaner housing 141
• Cleane 141
• Connecto 141
• Contro 141
• Discon nect the cam pulse gene rato r 2 141
• Disconnect th e no 4 fuel inj ector 2p con nector 141
• Elemen 141
• Following 141
• Handlebar 141
• Page 5 49 141
• Solenoi 141
• Switch housing page 13 3 141
• Throttl 141
• Vacuum tubes 141
• Assembl 143
• Funnel 143
• Housin 143
• Housing 143
• Mating 143
• Mountin 143
• Remove 143
• Throttl 143
• Tighte 143
• Fuel system programmed fuel injection 144
• Installation 144
• Breathe 145
• Elemen 145
• Fuel system programmed fuel injection 145
• Generato 145
• Vacuum tubes 145
• Band screws 146
• Cable end 146
• Connecto 146
• Discon nect th 146
• Insulato 146
• Insulator 146
• Not snap the 146
• Remove 146
• Screws an 146
• Sub harnes 146
• The tp 146
• Throttl 146
• Throttle 146
• Throttle body 146
• Fuel system programmed fuel injection 147
• Kqf m 7 lbf ft 147
• Kqf rn 3 147
• Nem 1 kqf rn 7 lbf ft 1 nsrn 10 9 kqf m 0 147
• Notice 147
• Rear view 147
• Top view 147
• W hite painted 147
• Fuel system programme 148
• Throttle body vacuum tube routing 148
• Assembly 149
• Band distance is 149
• Band screws 149
• Connec 149
• Fuel syste 149
• Injection 149
• Installatio 149
• Insulato 149
• Insulator 149
• Programme 149
• Throttl 149
• Tighte 149
• Ethosc 150
• Fuel rail assem bl 150
• Fuel rail assemb l 150
• Injecto 150
• Injector 150
• Properly 150
• Remove the bolts and fuel rail assembly 150
• Throttl 150
• Assembl 151
• Fuel rail assem bl 151
• Injector 151
• Install th 151
• Install the fuel rai 151
• Oi l to th 151
• Page 5 66 151
• Pressure regulator bolts 151
• Throttl 151
• Torque 1 151
• Connec 152
• Ibl ltl 152
• Install th e starter va lve cab le to th e cabl 152
• Regulat 152
• Remove the cable stay lhrottle stop cont rol knob 152
• Starter valve cable 152
• Starter valve cable throttle stop control knob 152
• Torque 1 152
• Adjustin 153
• Collar 153
• Control 153
• Disassembly 153
• Fuel system program med fuel inje 153
• Lightl 153
• Link arm 153
• Starter valve 153
• Starter valve arm 153
• Assembly 154
• Fuel system programmed fuel injection 154
• Ibf ftl 154
• Nom 10 154
• Injection 155
• Link arm 155
• Mountin 155
• Programme 155
• Starter va lv 155
• Torque 1 nsm 0 155
• Torque 2 nom 10 8 kgfom 1 ibfoft 155
• Connect th e tubes to th 156
• Graduation 156
• Injection 156
• Install an 156
• Missio 156
• Mounting 156
• Operati 156
• Programme 156
• Smalle 156
• Starte 156
• Starter valv 156
• Starter valve 156
• Starter valve synchronization 156
• Tachomete 156
• Throttl 156
• Tighte 156
• Torque 1 nsrn 10 156
• Vacuum gauge 156
• Adjust the idle spee 157
• Connec 157
• Covers 157
• Cylinde 157
• Fuel system programmed fuel inje 157
• Idle speed 157
• Mtn rpm 157
• Mtrr rpm 157
• Reed valve cover 157
• Regulato 157
• Suctio 157
• Suction 157
• The idle speed differ 157
• Throttl 157
• Vacuum gaug e 157
• Atmospher 158
• Map sensor 158
• Connect 159
• Connecto 159
• Coolan 159
• Coolant 159
• Coolin 159
• Ect sensor 159
• Iat sensor 159
• New one 159
• Recommende 159
• Remove the screws and iat senso 159
• Suppor 159
• The air clean 159
• Thermosta 159
• Cam pulse generator 2p connector 160
• Connect 160
• Disconnec 160
• Generat 160
• Generato 160
• Install the removed parts in the revers 160
• Mountin 160
• Nerato 160
• Properl 160
• Pulse generator 160
• Removal 160
• Suppor 160
• Tighte 160
• 22p light gray conn ector 161
• Closed 161
• Conn ection 161
• Connection 161
• Digita 161
• Disconnect the ecm 22p black and 22p light gray 161
• Ecm ecu test harness 161
• Fu lly closed 161
• Fuel inj ection 161
• Fuel system prog 161
• Fully closed 161
• Fully open 161
• Ignitio 161
• Input voltage inspection 161
• Inspection 161
• Measuring condition a 161
• Multi connector 161
• Multimete 161
• Output voltage inspection with throttle 161
• P black conn ector 161
• Standard 4 5 v 161
• Terminal 161
• Thrott 161
• Throttl 161
• Tp sensor 161
• Voltag 161
• Ymz 0010100 161
• Bank angle sensor 162
• Connecto 162
• Followin 162
• Igniti 162
• Sured inpu 162
• Throttl 162
• Voltag 162
• Voltmete 162
• X 0 24 vo 162
• Connec 163
• Incline the bank angle sensor approximately 60 degrees to the left or right with the ignition switch 163
• Installation is in the reverse order of removal 163
• Lighte 163
• Turn the ignition switch on 163
• You repea 163
• 0010l00 164
• And ground 164
• Black wh it 164
• Black white 164
• Connection 164
• Connecto 164
• Connectors 164
• Disconnec 164
• Ecm 22p black and 22p light gray 164
• Engine stop relay battery 164
• Fuel system program med fuel in 164
• Ground 164
• Ground line 164
• Harness 07vm 164
• Is connected 164
• Ness and ecm page 5 7 tool ecu t 164
• Ohmmete 164
• Orange black 164
• P black connector 164
• P light gray connector 164
• Page 2 2 164
• Page 5 76 164
• Power ground line inspection 164
• Power input line 164
• Re betw een the ecm and bank angle 164
• Red whit 164
• Removal installation 164
• Remove th e rear c 164
• Nnector 165
• Pair solenoi 165
• Batter 166
• Evaporative emission control system californi 166
• Fittin 166
• Pe only 166
• Termin 166
• Yellow blac 166
• Cooling system 167
• System flow pattern 167
• Cccrso 168
• Coolan 168
• Coolanltemper 168
• Coolant replacement 168
• Cooling system 168
• D lect 168
• General 168
• Pattern 168
• Radiator 168
• Radiator reserv 168
• Removin 168
• Reserv 168
• Service information 168
• Surface 168
• Swallowe 168
• System testin g 168
• Thermostat 168
• Troubleshooting 168
• Water pump 168
• 0 7 kqf m 2 169
• 1 kqf m 9 ib 169
• 1 kqf rn 9 lbf ft 12 169
• 137 kpa 1 169
• 176 183 f 169
• 20 psi 169
• 3 8 us qt 2 169
• And engine 3 169
• Begin to open 169
• Col antifreeze contain ing corrosion protection inhibitors 169
• Coolant leak 169
• Cooling system 169
• Cover flang 169
• Engine temp erature too high 169
• Ethylen 169
• Fully open 95 c 203 f 169
• In minimum 169
• Item specifications 169
• Kgf cm 169
• Liter 0 5 us qt 0 169
• Luminu 169
• Ly a lock in 169
• Mixtur 169
• Ommende 169
• Perature to 169
• Rn 3 ibf ft 169
• Soft water 169
• Specifications 169
• Temperatur 169
• Thermostat 169
• Threads 169
• Torque values 169
• Troubleshooting 169
• System testing 170
• 137 kpa 1 1 171
• 20 psi 171
• At least 6 seconds 171
• Coolant replacement 171
• Hold specified pressur 171
• Inhibitor 171
• Ivalen 171
• Kgflcm 171
• Coolan 172
• Coolant 172
• Cooling system 172
• Engine 172
• Minute 172
• Proper 172
• Recomm 172
• Tank with water 172
• Throttl 172
• Throug 172
• Torque 12 172
• Coolant 173
• Cooling system 173
• Heating el 173
• Housin 173
• Housing 173
• Inspection 173
• Lammabl 173
• Protection 173
• R with an electri 173
• Rmosta 173
• Suppor 173
• Thermometer 173
• Thermosta 173
• Thermostat 173
• Thermostat begin to open 173
• Valve lift 173
• Cooling system 174
• Radiator 174
• Removal 174
• Thermostat installation 174
• Cooling system 175
• Disassembly 175
• Fan mot 175
• P conn ecto r 175
• Coolin 176
• Cooling system 176
• Assembly 177
• Cooling system 177
• Cooling system 178
• Instal 178
• Radiato 178
• Band screw securely 179
• Coolan 179
• Cooling system 179
• Ective repl ace th e water pu m p as an assemb ly 179
• Fill the syste 179
• If th ere is leakage th e m echanical seal i 179
• Ing bolt the n 179
• Inspect th e inspecti on hole fo r 179
• Install th e washer and uppe 179
• Installation 179
• Mechanical seal inspection 179
• Mountin 179
• Of coolant 179
• Page 6 5 179
• Radiato 179
• Recommende 179
• Securely 179
• Tighten 179
• Coolan 180
• Cooling system 180
• Disconnec 180
• Pump to wate 180
• Radiato 180
• Removal 180
• Cooling system 181
• Install the wate r pump into the crankcase whi le align 181
• Installation 181
• Water hose 181
• Water pump 181
• Absorbe 182
• Cooling system 182
• Installation 182
• Kqf rn 182
• Radiator reserv 182
• Recommende 182
• Removal 182
• Tighte 182
• Engine removal installation 183
• Adjustabl 184
• Drive sprocket installation 184
• Drive sprocket removal 184
• E in the spe 184
• Engine installation 184
• Engine removal 184
• Follow 184
• Installin 184
• Ivalen 184
• Maneuve 184
• Mountin 184
• Mponent 184
• Ng fasteners to th 184
• Removal installation 184
• Removin 184
• Require 184
• Service information 184
• Suppor 184
• The engine be sure to tig hten th e engin 184
• Engine removal installation 185
• Service data 185
• Torque values 185
• Removal 186
• Sprocke 186
• Conn ecto rs 187
• Connector 187
• Engine removal 187
• Engine removal installation 187
• Nector 187
• P connector 187
• Rem ove the f 187
• W ire band 187
• Engine remov 188
• Llation 188
• Engine installation 189
• Engine removal installation 189
• Engine removal installation 190
• Of the 190
• Pedai and the punc 190
• Spindl 190
• Tighten th 190
• To the specifie 190
• Torque 190
• And bleed th e air pag 191
• Connect th e pair 191
• Drive sprocket installation 191
• Engine removal installation 191
• Install th e the wa sher and ti ghten the special bolt to 191
• Supply hoses t 191
• Torque 5 191
• Bolts securely 192
• Engine rem 192
• Installation 192
• Bfoftl 193
• Cylinder had valves 193
• Cylinder head valves 193
• Lbf ft 193
• Camshaf 194
• Camshaft installation 194
• Camshaft lubricating oil is fed through oil passages in the cylinder head clean the oil passages before assembling the 194
• Camshaft removal 194
• Chain tensioner lifter 194
• Clean all disa ss 194
• Cylinde 194
• Cylinder compression test 194
• Cylinder head assembly 194
• Cylinder head cover disassembly assembly 194
• Cylinder head cover installation 194
• Cylinder head cover removal 194
• Cylinder head disassembly 194
• Cylinder head inspection 194
• Cylinder head installation 194
• Cylinder head rem 194
• Essed air b 194
• Head valves 194
• Led parts w ith cleaning solvent and dry th em by bl 194
• Ng them of 194
• Removin 194
• Service information 194
• Troubleshooting 194
• Valve guide replacement 194
• Valve seat inspection refacing 194
• Molybdenu 195
• Compressio 196
• Cylinde 196
• Cylinder head valves 196
• Erforma 196
• Excessiv 196
• Guide dr iver 196
• Knocking 196
• Mr70002 196
• Overheatin 196
• Performanc 196
• Sectio 196
• Startin 196
• Timing 196
• Troubleshooting 196
• Achment 197
• And rem ove all di rec 197
• Combus 197
• Compres 197
• Cylinder compression test 197
• Cylinder head cover re 197
• Engine 197
• Head va 197
• Igniti 197
• Ignitio 197
• Linder 197
• Low comp ression can be caused by 197
• Temperatur 197
• Cylinde 198
• Cylinder 198
• Kqf rn 198
• Camshaft removal 199
• Cylinder hea 199
• E th e no 200
• Ness piece of stee l 200
• Stopper tool 200
• Terial thickness 1 200
• To n is at toc top dead center 200
• Camshaf 201
• Camshaft 201
• Crankshaf 201
• Cylinder head valves 201
• Forcibl 201
• In a crisscross 201
• Inside loosen th 201
• Outsid 201
• Patter 201
• Remove 201
• Severa 201
• Sprocke 201
• Sprocket 201
• 1 2 in ex 35 7 mm 1 1 in 202
• Cam shaft 202
• Camshaf 202
• Camshaft holder 202
• Check the oil holes in th 202
• Cylinder he 202
• Inspection 202
• Service limit 0 5 mm 10 02 in 202
• Service limits 202
• V blocks and 202
• Camshaf 203
• Cylinder head valves 203
• Determine 203
• Graduall 203
• Lengthwis 203
• Next tighten all the ho lder bo lts in the nu merical 203
• Plastigaug 203
• Slippe 203
• Temporaril 203
• The center area 203
• The fo u 203
• Tighte 203
• Washer 203
• Cylinde 204
• Cylinder head removal 204
• Head v 204
• Housin 204
• Tensione 204
• Thermosta 204
• Compressed 205
• Containe 205
• Crankshaft 205
• Cylinde 205
• Cylinder head disassembly 205
• Equivalen 205
• Generato 205
• Ignitio 205
• Mr70002 205
• Protecto 205
• Ber being carefu 206
• Cotter 206
• Cylinde 206
• Cylinder head inspect 206
• Deposit 206
• Edge and feele 206
• Km30101 206
• Necessar 206
• Notice 206
• Ollowin 206
• Ressor 07757 0010000 206
• Service lim it 0 206
• Spring 206
• Straight 206
• The gasket surface 206
• Tools valv 206
• Valve spring compressor 206
• Warpag 206
• Cam chain tensioner cam chain guide 207
• Cylinder head valves 207
• Valve lifter 207
• Valve lifter bore 207
• Valve spring 207
• Abnorm 208
• Burnin 208
• Chambe 208
• Combustio 208
• Correspon 208
• Cylinder hea 208
• Determin 208
• Hmh ml0 208
• Moothl 208
• Stem ta guid 208
• Valve valve guide 208
• Clockwi 209
• Combus 209
• Cylinde 209
• Driver 209
• Followin 209
• Hamber 209
• Hmh ml0010l 209
• Horoughl 209
• Ml0010l 209
• Valve guide replacement 209
• Coatin 210
• Contac 210
• Damaged face 210
• Prussian blue to th 210
• S theseat 210
• Seat width 210
• Service limit 1 210
• Specificatio 210
• Standard 0 0 1 210
• Too high 210
• Too low 210
• Uneven seat width 210
• 0010200 0778 211
• 001060 211
• 0013300 211
• Cially available 211
• Contact too high 211
• Cutter 211
• Cutter 27 mm 45 211
• Cylinder head valves 211
• Equipme 211
• Holder 211
• Old seat 211
• Old seat width 211
• Roughness 211
• Valve seat refacing 211
• 0010s0 212
• 0010s00 212
• After lapping wash all residua 212
• Are removed 212
• Cially available 212
• Compoun 212
• Cutter 212
• Cylinde 212
• Cylinder head valves 212
• Equivalen 212
• Head and valve 212
• Holder 212
• Interio 212
• Old seat width 212
• Vent uneven seat wear 212
• Cotters to ease 213
• Exhaust valve 213
• Hmg mr70002 213
• Ing retainer 213
• Install the new stem seals 213
• Intake valve 213
• Intake valve spring 213
• Molybdenum 213
• Protecto 213
• Protector 213
• Ressed air 213
• Stem seal 213
• Turnin 213
• Valve lifter 213
• Combus 214
• Cylinder head installation 214
• Ead val 214
• Ompressor 214
• Plasti 214
• Preven 214
• Tensio 214
• Tighte 214
• Tightl 214
• Torque 214
• Apply molybdenum disulfide oil solution to the 215
• Cam chain guide 215
• Collar 215
• Cylinde 215
• Ead val 215
• Instal 215
• Install the ignition pulse generator rotor and right 215
• Lbf ft 215
• Lighte 215
• Tig hte 215
• Torque 215
• Torque 4 215
• Camshaf 216
• Camshaft installation 216
• Cap nut 216
• Cylinder head valves 216
• Ghten the 216
• Install the camshaft see below 216
• Molybdenu 216
• See below 216
• Socket bolts 216
• Thermostat housing page 6 7 216
• Tighten the nut to the specified torque 216
• Torque 10 216
• Water hose 216
• Ead val 217
• Nerato 217
• 1 4 to 1 218
• Camshaf 218
• Co lor 218
• Cylinder head valves 218
• Holder 218
• Install th 218
• Install the cam shaft 218
• Is paralle 218
• The 6 5 8 and 218
• The cyl 218
• Throug 218
• Tighte 218
• To keep th 218
• To the cam shaf 218
• Cylinde 219
• Head valves 219
• Sprock 219
• T b9lts 219
• Tighte 219
• Cam puls 220
• Cylinde 220
• Cylinder head valves 220
• Generato 220
• Instal 220
• O ring and instal 220
• Oil to th 220
• Rechec 220
• Stoppe 220
• Tensione 220
• The cam 220
• Tighte 220
• Valve timing 220
• Cylinde 221
• Cylinder head cove 221
• Cylinder head cover 221
• Cylinder head valves 221
• Head cover onto the cyli nde r head 221
• Inst all th 221
• Install the cy l 221
• R head sem i circular cut outs as 221
• Sealant to th 221
• Torque 1 221
• Up mark 221
• Up mark facin g up 221
• Cam chain tensioner lifter 222
• Cylind er head valves 222
• Damaging 222
• Following 222
• Tension 222
• Tensione 222
• Cylinder he 223
• Installation 223
• Removal 223
• Remove 223
• Sealin 223
• Securel 223
• Tensione 223
• Tighte 223
• 0 21 2 10 0 225
• 0 844 25 1 0 85 225
• 0010000 225
• 0010100 225
• 0010200 225
• 0040400 07746 0040800 225
• 0050002 225
• 11 2 47 11 7 225
• 20 13 8 13 16 225
• 24 93 0 835 0 840 24 6 10 83 225
• 34 91 11 770 1 776 34 7 11 77 225
• Clutch 225
• Clutch gearshif 225
• Clutch gearshift linkage 225
• Covers servic 225
• Gearshift linkage 225
• General 225
• Lifter lever 225
• Linkage 225
• Right crankcase cover installation 225
• Right crankcase cover removal 225
• Service information 225
• Shift fork shif 225
• Specifications 225
• Troubleshooting 225
• Warpage 225
• Bent gearshift spin dle 226
• Bent s 226
• Bent shift fo rk bent 226
• Clutch gearshift linkage 226
• Clutch plate wa rped 226
• Faulty clutch lifter bearing clut ch lifter piece installed improperly 226
• Fo rk shaft 226
• Hard t 226
• Loose sto ppe r plate bolt damaged sto pper plate and pin 226
• Oil leve 226
• Troubleshoo 226
• Clutch gearshift linkage 227
• Drain the engine oil page 3 15 227
• Remove the bolts and clutch cable guide then 227
• Right crankcase cover removal 227
• Clutch 228
• Emoval 228
• Install the clutch lift er leve 228
• Spri n9 seat 228
• Spring 228
• Th e wa sher and 228
• 0050002 229
• Clutch gearshift linkage 229
• Attachment 230
• Bearin 230
• Chain as an assembly 230
• Clutch gearshift linkage 230
• Clutch outer 230
• Driven sprocket bolt washer 230
• Finger 230
• Hly and quietly also check that the oute r race of the bearing fits ti ght 230
• Inspection 230
• Lifter bearing 230
• Measure the clutch spring free length 230
• Primary drive gear sub gear 230
• Remove the clutch outer 230
• Rewdriv 230
• Service limit 47 230
• Spring 230
• The bearing shou ld tu r 230
• Through 230
• 0 12 in 231
• Abnorma 231
• Ch disc 231
• Check each disc plate fo r wa rpage on a surface plate 231
• Clutch center 231
• Clutch dis 231
• Clutch plate 231
• Er piece 231
• Groove 231
• Lifter piec 231
• Measure the disc thickness of each disc 231
• Scoring 231
• Service limit 0 231
• Service limit 2 231
• Clutch gearshift linkage 232
• Er needle bearing replacem ent 232
• 0 16 0 23 in 233
• 0 23 in 233
• 0010000 233
• 0010200 233
• 0040800 233
• Attachmen 233
• Clutch gearshift linkage 233
• Installation 233
• Kqf rn 233
• A locking agent to the th reads of th e oi 234
• Clutch gearshift linkage 234
• Clutch outer 234
• Drive sprocket rotate the 234
• Ibf ft 234
• Install the lock washe 234
• Its outside mark 234
• Ou ter 234
• Primar 234
• Primary drive gear sub gear 234
• Sub pear 234
• Tighten the driven sprocket bolt to the specified 234
• Tioning tabs of the oi 234
• Torque 1 234
• 0050002 235
• 13 kqf rn 9 235
• Clutch discs 235
• Clutch gearshift linkage 235
• Equivalen 235
• Spring seat 235
• Tighte 235
• Torque 12 235
• Clutch gearshift linkage 236
• Gearshift linkage 236
• Gearshift linkage removal 236
• Bearin 237
• Boltlwashe 237
• Damage 237
• Gearshif 237
• Shift fork shift drum 237
• Spindl 237
• Spring 237
• Washer 237
• Damage 238
• Fork shaft d d 238
• Inspect the shift drum guide grooves for abnormal 238
• Measur 238
• Measure the shift fork i d 238
• Service lim it 5 238
• Service limit 11 238
• Service limit 12 238
• Turn the outer race of the shift drum bearing with 238
• Clutch gearshift linkage 239
• Gearshift linkage installation 239
• Installation 239
• Ollowin 239
• 14 ibfoft 240
• 17 ibfoftl 240
• Clutch assembly page 9 9 240
• Clutch gearshift linkage 240
• Crankcas 240
• Crankcase as shown 240
• En th e socke 240
• Instal 240
• Install and tig hten th e pinch bo lt to the specified 240
• Install th e gearshift pedal link aligning its slit with th e 240
• Install the gearshift cam whi le holding the stopper 240
• Ly a sea lant to the 240
• Mating 240
• Surface s of the 240
• Threads install and t 240
• To th e 240
• Torque 240
• Torque 2 240
• Torque 23 240
• Clutch gearshift linkage 241
• Tighte 241
• Alternator starter clutch 242
• 0040000 0773 hj020001 243
• 51 18 2 354 2 3611 243
• Alternator starter clutch 243
• Availa 243
• Engine do e 243
• Holder 243
• Information 243
• Lbf ft 103 nem 10 243
• Lternat 243
• Lywhee 243
• Nem 1 kqf m 243
• Nem 1 kqf rn 243
• Nspectio 243
• Puller 243
• Sectio 243
• Servic 243
• Service lim it 243
• Standard 243
• Starte 243
• Threads 243
• Troubleshooting 243
• Alternato 244
• Alternato r cover 244
• Alternator cover 244
• Alternator cover removal 244
• Alternator starter clutch 244
• Commende 244
• Gromme 244
• Removal 244
• Stator 244
• Alternator cover 245
• Flywheel removal 245
• Ibf ft 245
• Iillii 245
• Stator 245
• Torque 245
• Torque 12 nsm 1 kqf rn 245
• Wire clamp 245
• Alternator starter clutch 246
• 1 040000 247
• Abnorma 247
• Clockwis 247
• Clockwise 247
• Counter 247
• Equivalen 247
• Flywhee 247
• Mountin 247
• Necessary one way clutc 247
• One wa 247
• Operatio 247
• Remove 247
• Replac 247
• Service limit 51 8 247
• Smoothly 247
• Starte 247
• Starter clutch 247
• Torx bolts 247
• Turnin 247
• Turning 247
• Install the sprag clutch into the starter clutch outer 248
• Flywhee 249
• Holder 249
• Kgf rn 249
• Lbf ft 249
• Tighten 249
• Alternator starter clutch 250
• Cially available i 250
• Er 077 250
• Flywhee 250
• R then 250
• Too l flyw hee l 250
• Torque 10 250
• Alternator starter clutch 251
• P connector 251
• Crankcase piston cylinder 252
• 0 0201 253
• 0 15 10 001 253
• 0 22 0 10 31 253
• 0 41 10 006 0 016 253
• 0 45 0 006 0 0181 0 7 10 031 253
• 0 52 0 012 0 020 0 6 10 02 253
• 17 00 10 690 0 6931 16 8 0 691 253
• 17 08 10 694 0 6961 1 253
• 17 34 10 699 0 706 17 4 10 711 253
• Altemator flywhee 253
• Arpage 253
• Connectin 253
• Crankcas 253
• Crankcase piston cylinder 253
• Crankcase separation 253
• Crankshaft 253
• Followin 253
• I d 71 00 71 15 2 953 2 9631 71 0 12 951 253
• Ications 253
• Improperl 253
• Insert 253
• Installe 253
• Item standard service limit 253
• Linkag 253
• Molybdenum 253
• O d 70 65 70 85 2 939 2 9471 70 0 12 91 1 253
• Oil iside raill 0 0 10 1 0 31 253
• Piston connecting rod 253
• Sectio 253
• Sectio n 101 clutch gearshif 253
• Sectio n 9 cylinde 253
• Section 4 253
• Separatin 253
• Service information 253
• Top 0 30 0 65 10 012 0 0261 0 8 1 253
• Top 0 8 0 8 10 11 0 151 0 0 2 253
• Troubleshooting 253
• Bent valve or bent and deteriorated valve seat 254
• Crankcas 254
• Crankcase piston cylinder 254
• Cylinder head gasket 254
• Damage 254
• Nom 4 kqf m 29 ibfoftl 27 nom 2 kqf rn 2 254
• Oil to the threads 254
• Oil to the threads 25 nom 2 kqf rn 18 lbf ft 12 nom 1 kqf rn 9 lbf ft 33 nom 3 kqf rn 2 254
• Torque values 254
• Trou bleshooting 254
• Worn piston pin hole and piston pin 254
• Crankcase 255
• Crankcase pist 255
• Crankcase separation 255
• Patter 255
• Removal 255
• Remove the 255
• Ylinder 255
• Bearing caps 256
• Clean carbon 256
• Crankpin main 256
• Hard to remove 256
• If the bearing cap is 256
• Mark the bearing caps and bearings as you remove them to indicate the correct cylinder for reassembly 256
• Piston 256
• Piston co nnecting rod 256
• Point opposite the gap 256
• Remove any carbon deposits from the piston ring grooves 256
• Remove the connect ing rod bearing cap nuts and bearing caps 256
• Remove the crankshaft remove the piston connecting rod assembly from the top of the cylinder 256
• Remove the piston pin clip with pliers push the piston pin out of the piston and connecting rod and remove the piston 256
• Spread each piston ring and remove it by lifting up at 256
• Tap the sid 256
• The ca 256
• Crankcase p 257
• Cylinder 257
• Piston inspection 257
• Crankcase piston cylinder 258
• Cylinde 258
• Cylinder inspection 258
• Iston t 258
• Maximu 258
• Measuremen 258
• Warpag 258
• Connecting rod inspection 259
• Crankcas 259
• Crankpin bearing inspection 259
• Install 259
• Linder 259
• Side clearance inspection 259
• Crankcase piston cylinder 260
• Crankpin bearing selection 260
• Determin 260
• Replacemen 260
• Spondin 260
• Thread 260
• 1 357 1 359 1 35 261
• 1 367 1 369 261
• 1 369 1 371 261
• 36 9 1 261
• 39 1 2 39 12 39 18 1 3 5 261
• Bearing installation 261
• Crankcase piston cylinder 261
• Assembl 262
• Commerciall 262
• Compresso 262
• Connectin 262
• Crankcase piston cylinder 262
• Cut ou 262
• Cylinde 262
• During 262
• Each other 262
• Groove 262
• Markin 262
• Molybdenu 262
• Piston assembly 262
• Piston installation 262
• Solutio 262
• Stagge 262
• 25 ibl oft 263
• Carefu 263
• Connectin 263
• Crankpi 263
• Damage 263
• Ing surfaces 263
• Insu re that the marks on the caps are a 263
• Molybdenu 263
• Piston connecting 263
• Piston ring compressor 263
• Surfac 263
• The connectin 263
• The cylinder espec 263
• Torque 3 263
• W ith the 263
• Crankcase combination 264
• Crankcase piston cylinder 264
• Instal 264
• Journa 264
• Sealan 264
• 2 kqf rn 1 265
• Crankcase piston cylinder 265
• From the 265
• Ibf ftl 265
• Inside 265
• Outsid 265
• Solven 265
• Thoroughl 265
• Tighte 265
• Tighten 265
• Crankcase piston cylinder 266
• Instal 266
• Removal 266
• Removed 266
• Crankshaft transmission 267
• Bushin 268
• Crankshaft 268
• Crankshaft transmission 268
• Mainshaf 268
• 0030100 07746 0030200 0796 269
• A locking agent to th 269
• Adjust 269
• Attachmen 269
• Broken shift drum stopper 269
• Crankshaft transmission 269
• D atta chment 2 269
• Driver 4 269
• Engine vibration 269
• Fo rk bent fo rk shaft 269
• K shaft 269
• Lbf ttl 269
• Mb00200 269
• Threads 269
• Torque values 269
• Troubleshooting 269
• Bearing 270
• Bearing caps 270
• Crankcases 270
• Crankshaft 270
• Crankshaft transmission 270
• If the bearing cap is 270
• Indicat 270
• Journa 270
• Rem ove the crankshaft 270
• Tap the sid 270
• The ca 270
• Alig n 271
• Crankshaf 271
• Frictio 271
• Hole i 271
• Large tab 271
• Mark wit 271
• Nsmission 271
• Primar 271
• Primary drive sub gear installation 271
• Primary drive sub gear removal 271
• Punch mark 271
• Rictio 271
• Spring 271
• Springs 271
• Stoppe 271
• Stopper 271
• Temporarily install the sub gear by aligning the punch 271
• Ybdenu 271
• 0010000 272
• A hydraulic press and specia 272
• Availabl 272
• Commercially 272
• Connect 272
• Crankshaft transmission 272
• Installation 272
• Journal 272
• Journal bearings 272
• Mb00200 272
• Molybdenu 272
• Needle bearing 272
• Protectors 272
• Puller 272
• Starter clutch needle bearing replacement 272
• Until its edge is 272
• Be obt 273
• Bearing 273
• Careful 273
• Clearanc 273
• Damage 273
• Engthw 273
• Evolut 273
• Journa 273
• Resultin 273
• The crankshaft onto t he uppe r 273
• 0 02 in 274
• Bearing selection 274
• Crankshaft transmission 274
• Engine oil to the main journal 274
• Mm bolt 274
• Service lim its 0 274
• Torque 27 nsm 12 274
• 1 381 1 383 275
• 1 383 1 386 275
• 1 569 1 569 1 572 1 572 1 5 275
• 33 88 33 94 275
• 33 94 34 00 275
• 34 00 34 06 275
• 37 06 37 06 37 12 37 12 37 18 275
• Journa 275
• Bearin 276
• Connectin 276
• Crankshaft transmission 276
• Lignin 276
• Origin 276
• Removal disassembly 276
• Slidin 276
• Surface 276
• Transmission 276
• Crankshaft transmission 277
• Abnormal 278
• Bearin 278
• Bearing 278
• Calculate th e gear bushing ta shaft clearance 278
• Chm ent 278
• Crankshaft transmission 278
• Driver c 278
• Each bearin 278
• Fi nge r 278
• Hydrauli 278
• Inshaft 278
• Loosel 278
• Mainshaf 278
• Malnshaf 278
• Quietl 278
• Service limit 24 278
• Service limit 27 278
• Service limits 278
• Shaft bearing replacement 278
• The race 278
• The shaft rem ove and discard th 278
• Turn th 278
• Assembly 279
• Crankshaft transmission 279
• Chamfere 280
• Crankshaft tra 280
• Spline 280
• Washer 280
• Alignin 281
• Assembl 281
• Bushin 281
• Bushing 281
• Countershaf 281
• Crankcase an 281
• Crankcase holes 281
• Crankshaft transmission 281
• Groove 281
• Install th 281
• Installation 281
• Mainshaf 281
• Molybdenum 281
• Movement 281
• Pins in th 281
• Solution 281
• Stoppe 281
• The bearing cap hole 281
• Tighthe 281
• Torque 12 nom 1 kqf rn 281
• Transmissio 281
• Front wheel suspension steering 282
• 15 nom it o 1 283
• Front wheel 283
• General 283
• Handlebars 283
• Information 283
• Kgf em 283
• Servic 283
• Specifications 283
• Steering stem 283
• Troubleshooting 283
• Wheel suspension steering 283
• _ _0_8_ 283
• Attachmen 284
• Front wheel suspension steering 284
• Lbf ftl 284
• Lbf ttl 284
• Torque values 284
• Troubleshooting 284
• Front wheel suspension steering 285
• Handlebar removal 285
• Handlebars 285
• Assembl 286
• Disconnect the t 286
• Front wheel suspension steering 286
• Handleba 286
• Holder 286
• Housin 286
• Housing 286
• Le cab le end 286
• Mirror 286
• Rearvie 286
• Throttle 286
• Temporaril 287
• Tighte 287
• Front wheel suspe 288
• Handleba 288
• Steering 288
• Tempor arily install the grip end and screw the n 288
• Front wheel suspens 289
• Steering 289
• Torque 289
• Assembl 290
• Handleb 290
• Handleba 290
• Igning 290
• Throttl 290
• Adjiust nuts 291
• Front wheel suspe 291
• Handleba 291
• Housin 291
• Le housing 291
• Steering 291
• Ster cylinder 291
• Switch thr 291
• Switch throttl 291
• Throttl 291
• Tighte 291
• Torque 12 nom 1 291
• Turnin 291
• U p mark 291
• Connec 292
• Connectors 292
• Mountin 292
• Rearvie 292
• Suppor 292
• Bearing 293
• Dial indicator 293
• Disassembly 293
• Front wheel suspension steering 293
• Indicato 293
• Inspection 293
• Loosel 293
• Measur 293
• Quietl 293
• Smoothl 293
• Smoothly 293
• Tightl 293
• V bloc 293
• 0010000 07746 0010300 07746 0040500 294
• 0050600 294
• Attachmen 294
• Bearin 294
• Bearing 294
• Driver 294
• E colla r an 294
• Ive out the other 294
• Pilot 2 294
• Rem ove th e di 294
• Remove 294
• Shaft 07ggd 0010100 294
• The opposite side install the bearing r 294
• Balance mark 295
• Kqf rn 295
• Locate 295
• Mountin 295
• Optimu 295
• Torque 20 nom 2 295
• Front wheel suspensi 296
• Installation 296
• Steering 296
• Wheellpag 297
• A screwd river 298
• Carefull 298
• Disassembly 298
• Front wheel suspension steering 298
• Protecto 298
• Collar 299
• Fork bolt 299
• Front wheel suspension steering 299
• Remove the for 299
• Spring collar 299
• Calipe 300
• Donot s 300
• Front wheel suspension steering 300
• Wa sher 300
• Abnorma 301
• Are damaged 301
• Assembl 301
• Assembly if an 301
• Bushin 301
• Bushing 301
• Component 301
• Damaged 301
• Damper assembly 301
• Fork damper 301
• Lightl 301
• Not remove 301
• Oil lock piece 301
• Pull the fork tube out until you feel resistanc 301
• Replace the for 301
• Slider bushing 301
• Tappin 301
• Assembly 302
• Front wheel suspension steering 302
• A locking agent t 303
• Attachm ent 303
• Back up rin 303
• Before assembly wash all part 303
• Being carefu 303
• Bushin 303
• Bushing has been removed 303
• Coating 303
• Flash or 303
• Fork socke 303
• Front wheel suspens 303
• Hold the axle holder in a vis e with soft jaws or a shop 303
• Install 303
• Install the fork slider into the for 303
• Ka50100 07947 ka40200 303
• Kgf rn 303
• Necessary 303
• Slider bushing 303
• Socket bolt sealing washr 303
• Steering 303
• Th e coating 303
• Threads 303
• To pee 303
• Torque 303
• Weight 303
• Install th 304
• Install the fork damper assembly and oil lock piece 304
• Install the stopper ring into the fork slider groove 304
• Into the fork tube 304
• Pro honda suspension flui 304
• Pump the dampe r rod several times 304
• Tighte 305
• Fe nder pag 307
• Fork page 13 151 307
• Front w heel page 13 14 307
• Front wheel suspension steering 307
• Handlebar pag 307
• Install th e fo l 307
• Removal 307
• Removed 307
• Steering ste 307
• Steering stem 307
• Torque 2 307
• Followi 308
• Front wheel suspension steering 308
• Oust seal 308
• Remove the steering stem bearing adjusting nut 308
• 3710500 309
• 425000 309
• 4250002 309
• Damaged 309
• Equivalen 309
• Mj10000 309
• Preven 309
• Removin 309
• Thread 309
• 0010000 310
• Assembly 310
• Attatchmen 310
• Cial tools 310
• Front wheel suspension steering 310
• Topthread 310
• Washer 310
• 2 kqf rn 1 311
• Adjustmen 311
• Front wheel suspension steering 311
• Ibf ll 311
• Inner rac 311
• Lower bearing 311
• Smoothly 311
• Steering stem socket 311
• Tighte 311
• Torque 311
• Torque 2 311
• Er ti ghten the lock nut hold the lock nut an 312
• Hten the loc 312
• Install an 312
• Combinatio 313
• Followin 313
• Front wheel suspension steering 313
• Tighte 313
• Bearin 314
• Front wheel suspension steering 314
• Measur 314
• Reading 314
• Steerin 314
• Steering head bearing pre load 314
• Rear wheel suspension 315
• And tubeless valves on rim s ma rked tu beless tire applicable 316
• G 2 oz max 316
• Item standard service lim it 316
• Kgf em 316
• Minimu 316
• Motorcycl 316
• Qualit 316
• Radial 316
• Rear wheel 316
• Rk rkgb525 316
• Runout 316
• Service information 316
• Shock absorber 316
• Sizel link did did525vm2 112le 316
• Slack 25 35 1 1 3 8 316
• Suppor 316
• Swingarm 316
• Troubleshooting 316
• Use only tires marked tubele 316
• Wheel suspension 316
• 07936 3710100 07936 3710600 07741 0010201 07z 317
• 52 x 5 317
• 69 lbf ft 42 nom 4 kglom 3 317
• Attachmen 317
• Attachment 317
• Attachment 32 x 3 317
• Attachment 37 x 4 317
• Attachment 42 x 4 317
• Bearing remover head 317
• Bw0200 317
• Damage 317
• Drive chain slider flange bolt 317
• Ehlo10300 0774ehlol0400 0774ehlol0 200 0774ehlol0800 0774ehl040400 0774ehl040500 0774ehl041100 0 317
• Ehlol0l00 317
• Faulty rear tire 317
• Final driven sprocket nut 317
• Ggd 0010100 0774ehl050600 07749 0010000 317
• If n ut 317
• If nut 317
• Kqf rn 317
• Lbf ft 317
• Lbf tt 317
• Nom 11 317
• Nom 9 kg 317
• Olt 9 nom 0 317
• Pilot 2 317
• Rear brake dis 317
• Rn 6 lbf ft 93 nom 9 kqf rn 6 317
• Spring 317
• Tire pressure too high 317
• Troubleshoot 317
• U nu t 317
• Weak shock abso rbe 317
• El off th e ground 318
• Hoist raise th e rea 318
• Rear wh eel 318
• Remove th e rear wheel 318
• Axial 2 319
• Bearing 319
• Dial gauge 319
• Place the axle in v blocks and measure th 319
• Remove and dis card the bearing 319
• Runout 319
• Service limit 0 319
• Service limits radial 2 319
• Sho uld turn smo 319
• Sprocket 319
• The hu b 319
• The races do 319
• Wheel bearing 319
• Y and q 319
• Bearin 320
• Disassembly 320
• Ocrinq 320
• Rear wheel suspension 320
• Removal 320
• Rubber 320
• Assembly 321
• Attachment 321
• Bearin 321
• Rear wheel suspension 321
• Remove 321
• Bearin 322
• Drive the dri ven fla nge bearing out using the special 322
• Driven 322
• Driven flang 322
• Driver 322
• New ones 322
• O ring and instal 322
• Pilot 2 322
• Rear wheel suspension 322
• Sprocke 322
• Temporaril 322
• Tighte 322
• Assembl 323
• Balanc 323
• Hten th 323
• Install an 323
• M 111 kgf m 80 ibf 323
• Optimu 323
• Rear wh 323
• Remounte 323
• Rotatin 323
• Rotatin g direction marks 323
• Specified 323
• Suspension 323
• Torque 10 323
• Torque 42 n 323
• Wheel balance 323
• Assembl 324
• Consistentl 324
• Grease to the side collars inside an 324
• Grooves 324
• Ightes 324
• Inspection stand 324
• Installation 324
• Longer 324
• Opposit 324
• Positio 324
• Rear wheel suspension 324
• The chalk marks 324
• Weight 324
• Band screw 325
• Ive chain slack page 3 10 325
• Removal 325
• Seat page 2 21 remove the side cover page 2 2 325
• Shock absorber 325
• Tighten the axle nut to the specified torque 325
• Torqu e 9 325
• Wheel suspension 325
• Absorbe 326
• Bushin 326
• Inspection 326
• Needle bearing replacement 326
• Suspension 326
• 0 2 in 327
• 07746 0040400 327
• 22 x 2 327
• 371000 327
• Attachm ent driver attachement 327
• Dust seals 327
• Instal 327
• Lower mount with 327
• Mj00100 327
• Needle 327
• Pilot 1 327
• Wheel suspension 327
• Absorbe 328
• Band screw 328
• Bolt n ut 328
• Bolt nut 328
• By depressing 328
• Facing to the left insta ll the upper an 328
• Install the remo ved parts in the reverse order of removal 328
• Installation 328
• Lbf ft 328
• Mountin 328
• Rear wheel suspension 328
• Release th e nitroge 328
• Reserve tan 328
• Shock absorber disposal procedure 328
• Ten th 328
• The re 328
• To rque 328
• Torque 4 328
• Torque 42 nsm 14 328
• Disassembly inspection 329
• Rear wheel suspension 329
• Removal 329
• Swingarm 329
• Smoothl 330
• Tightl 330
• Rear wheel suspension 331
• Remove the right pivot radial ball bearing using the 331
• 0010000 332
• 0041100 332
• 07746 004 332
• 32 x 3 332
• 3710001 332
• Attachmen 332
• Attachment 332
• Driver 332
• Pilot 2 332
• Swinga 332
• Wheel suspension 332
• Zmd mbw0200 332
• 32 x 3 333
• Distance collar 333
• Driver 333
• Er driver 333
• Grease to th 333
• Install th 333
• Rear wheel suspension 333
• Seal lips 333
• Side collars 333
• Bosses int 334
• Grease to th 334
• Ibf ftl 334
• In the 334
• Install th 334
• Installation 334
• Rear wheel suspension 334
• Surface 334
• Swingar 334
• Tighte 334
• Torque 334
• Rear wheel suspension 335
• Hydraulic brake 336
• Hydraulic brake 337
• 14 431 338
• Hydraulic brake 339
• Kqf rn 339
• Lbf ft 339
• Lbf tt 339
• R peda 339
• Taminate 339
• Torque values 339
• Troubleshooting 339
• Before removing the 340
• Diaphra 340
• Materia 340
• Painte 340
• Reservoir cap 340
• System is serviced 340
• Voir is parallel to th 340
• Wheneve 340
• Bleedin 341
• Brake fluid filling bleeding 341
• Bubbles 341
• Calipe 341
• Commerciall 341
• Compatibl 341
• Containe 341
• Differen 341
• Hydraulic brake 341
• Operatin 341
• Previou 341
• Pumpin 341
• Reservoi 341
• System 341
• Diaphrag 342
• Hydraulic brake 342
• Brake pad disc 343
• Front brake pad replacement 343
• Hydraulic brake 343
• To rise 343
• Causes the leve 344
• Hydrauli 344
• Instal 344
• Pad replacement 344
• Piston 344
• Tighte 344
• Calipe 345
• Hydraulic brake 345
• Instal 345
• Kqf rn 345
• Pivot the caliper up 345
• Tighte 345
• Torque 17 345
• Torque 23 345
• Brake disc inspection 346
• Front master cylinder 346
• Hydraulic brake 346
• Removal 346
• Setvicea 346
• Disass 347
• Hydraulic brake 347
• Brake flu id 348
• Before a 349
• Clean brak 349
• Coat all part 349
• Dip the 349
• Id install th 349
• In brak 349
• Nem 0 kqf rn 349
• Snap ring pliers 349
• The cups do not 349
• Hydraulic brake 350
• Ibf ftl 350
• Pivot bolt 350
• Align the end of the master cylinder with the punch 351
• Bolt nu 351
• Drain the rea 351
• Holder 351
• Hydrauli 351
• Hydraulic brake 351
• Ibfoft 351
• Master cylinder 351
• Rear master cylinder 351
• Removal 351
• Reservoir 351
• Sealing wash ers 351
• Switch connector 351
• System is 351
• System pag 351
• Tighten th 351
• To the 351
• Torque 1 351
• Torque 34 351
• Cylinde 352
• Discar 352
• Disconnec 352
• Er piton 352
• Mountin 352
• Piston 352
• Primar 352
• Push rod assy 352
• Reservoi 352
• Snap ring 352
• Snap ringpliers 352
• Tool snap ring pliers 07914 sa50001 352
• Abnormal 353
• Assembl 353
• Contac 353
• Cylinde 353
• Fatigu 353
• Hydraulic brake 353
• Inspection 353
• Lbf ftl 353
• Piston 353
• Primar 353
• Primary 353
• Scratches 353
• Secondary 353
• Set do not substi 353
• Hydraulic brake 354
• Snap ring pliers 354
• Connecto 355
• Footpe 355
• Front brake caliper 355
• Hydraul 355
• Hydraulic brake 355
• Installation 355
• Kqf rn 355
• Mounti 355
• Mountin 355
• Removal 355
• Assem bly bolts 356
• Assembl 356
• Caliper piston a 356
• Cardboard 356
• Clean brak 356
• Clean th e sea 356
• Corrugated 356
• Disassembly 356
• Following 356
• Groove 356
• Hydraulic brake 356
• Instal 356
• Piston 356
• Piston s 356
• Piston seal 356
• Pressu 356
• Push th 356
• Seals and piston seals in an 356
• To ensur 356
• Assembly 357
• Caliper 357
• Caliper piston a 357
• Caliper piston b 357
• Dust seal 357
• Hydraulic brake 357
• Inspection 357
• Joint seals 357
• Ke bleed valve bra 357
• Lbf ft 357
• Piston seal 357
• S service li 357
• Service li 357
• Hydraulic brake 358
• Installation 358
• Brake hyd 359
• Calipe 359
• Caliper b 359
• Caliper bracket bol t rem ove th e rear w heel page 14 3 359
• Disassembly 359
• Fill and bleed th 359
• Hers and brake hose 359
• Hydraul 359
• Hydraulic brake 359
• Ibfoft 359
• Not us 359
• Oi l bolt to th e sp 359
• Over these parts 359
• Page 15 5 359
• Rear brak 359
• Rear brake caliper 359
• Removal 359
• Retaine r 359
• Sealin 359
• System 359
• Too close to 359
• Torque 34 nsm 13 359
• Ve th e oil 359
• 1 00 in 360
• 1 06 inl 360
• Calipe 360
• Check the calipe r piston 360
• Dust seal 360
• Hydraulic brake 360
• Inspection 360
• Measur 360
• Piston seal 360
• Scorin 360
• Scratches scoring or 360
• Service limit 38 360
• Assembly 361
• Bracke 361
• Bracket 361
• Bracket bolt 361
• Brake pad 361
• Ca lipe 361
• Caliper pin bolt 361
• Caliper piston 361
• Collar 361
• Dust seal 361
• Hydraulic brake 361
• Pad pin 361
• Pad pin plug 361
• Pad retainer 361
• Pad spring 361
• Page 15 bi 361
• Piston seal 361
• Retaine 361
• Th e pad 361
• The caliper body 361
• Ylinde 361
• Brake pedal 362
• Hydraulic brake 362
• Installation 362
• Removal 362
• Hydraulic brake 363
• Installa 363
• Lbf ftl 363
• Hydrauli 364
• Battery charging system 365
• System diagram 365
• Alternator charging coil 366
• Batter 366
• Battery 366
• Battery charging system 366
• Bm 210 366
• Bm 210 a 366
• Charging system inspection 366
• Cigarette 366
• Contain 366
• Edi ately 366
• Equent 366
• Er fo r at least 1 366
• Ery testing 366
• If elec 366
• If elect ro 366
• In yo ur eyes flu s 366
• Measure 366
• Motorcycl 366
• Nector 366
• Nnectin 366
• Operatio 366
• Period 366
• Poisonou 366
• Protective 366
• Quantitie 366
• Quickl 366
• Recommende 366
• Regulator rectifier 366
• Self discharg 366
• Service information 366
• Skin fl us 366
• Supplie 366
• Suspecte 366
• Sympto 366
• System 366
• System diagram 366
• Troubleshooting 366
• Utes and call a phys icia 366
• Voltag 366
• Warning 366
• Chargin 367
• System 367
• Batter 368
• Battery charging system 368
• Troubleshooting 368
• Battery charging system 369
• Circui 369
• Rectifie 369
• Availabl 370
• Batter 370
• Battery 370
• Digita 370
• Digital 370
• Equipmen 370
• Measur 370
• Removal 370
• Terminal 370
• Voltag 370
• Accurat 371
• Batter 371
• Batteries 371
• Battery 371
• Battery charging system 371
• Battery tester 371
• Battery testing 371
• Benetv 371
• Charge 371
• Charge th 371
• Higher 371
• Id damaging the tester onl 371
• Batter 372
• Ammete 373
• Batter 373
• Charging system inspection 373
• Comoooents 373
• Ignitio 373
• Ignition 373
• Multimete 373
• Rminal 373
• Standar 373
• Ultimete 373
• Voltag 373
• Alternator charging coil 374
• Connecto 374
• Contin uity 374
• Continuit 374
• Regulator rectifier 374
• Stator coilto 374
• The alternator 3 374
• Alternato 375
• And there are no loose connections at the regulator rec 375
• Battery charging system 375
• Between 375
• Connect 375
• Connecto 375
• Disconnec 375
• Installatio 375
• Measur 375
• Normal 375
• Omponent 375
• Regulato 375
• Removal 375
• Removal installation 375
• The specification 375
• The vo ltag 375
• Ignition system 377
• System diagram 377
• U g w wf 377
• 0 35 in 378
• 9 forextended high speed running 378
• As no spark at the spark plug 378
• Btdc at idle 378
• Component 378
• Contro 378
• Disconnecte 378
• Eh 9istandard 378
• Er9istandard u27 378
• Forextended high speedrunning 378
• Ignitio 378
• Ignition system 378
• Iridium 378
• Item specifications 378
• Minimum 378
• Normall 378
• Sectio 378
• Sequenc 378
• Service information 378
• Servicin 378
• Spark plu 378
• Spark plug gap 0 0 0 378
• Starte 378
• System 378
• The engine contro 378
• This motorcycle 378
• Troubleshootin 378
• Ignition system 379
• Torque values 379
• Batter 380
• Betwee 380
• Circui 380
• Condition 380
• Connec 380
• Connection 380
• Harged 380
• Ignition system 380
• Measure 380
• Multimeter 380
• Normal 380
• Numerica 380
• Probabl 380
• Secondar 380
• Standar 380
• Starte 380
• Switch 380
• Synchronise 380
• Troubleshooting 380
• Unusua 380
• Voltag 380
• Voltage 380
• Adaptor 381
• Ignition coil primary peak voltage 381
• Ignition system 381
• Ignition system inspection 381
• Voltag 381
• Abnorma 382
• Adapto 382
• Circuit 382
• Connection 382
• Cylinde 382
• Ignitio 382
• Ignition 382
• Ignition pulse generator peak voltage 382
• Ignition system 382
• Lue yello 382
• Primar 382
• Termina 382
• Troubleshootin 382
• Voltage 382
• Abnorm 383
• Adaptor 383
• Circui 383
• Connecto 383
• Ignition system 383
• Measure 383
• Minimum 383
• Termina 383
• Voltag 383
• White yello 383
• Con nector 384
• Gnitio 384
• Ignition coil 384
• Ignition pulse generator 384
• Ignition system 384
• Removal 384
• Removal installation 384
• Remove the spark plug cap 384
• Ti on coil 384
• Ansmission into 6th gear and apply the rear 385
• Ignition system 385
• Install the i 385
• Installation 385
• Io n pu lse generato 385
• Or by aligning th e w ide groov 385
• Rem ove th e dow el pin s and gasket 385
• Shift th 385
• W ide teeth of the crankshaft 385
• Ignition system 386
• Transm 386
• Generato 387
• Ibfoltl 387
• Ignitio 387
• Ignition system 387
• Ooereuo 387
• Properl 387
• Tighte 387
• Torque 1 387
• Disconnect the ecm 22p black 22p gray 388
• Ecm engine control module 388
• Generato 388
• Ibf ftl 388
• Idle speed 1 20 388
• P gray conn ector 388
• P gray connector 388
• Removal 388
• Remove 388
• Remove the ecm 388
• Spark uni t 388
• Thread 388
• Throttl 388
• Torque 1 388
• Electric starter 389
• Igntion switc h 389
• Starter motor 389
• Starter relay sw itch 389
• 1 kqf rn 390
• 13 0 7 0 1 4 390
• Bleshoo 390
• Causing 390
• Chart pag 390
• Damage 390
• Electric starter 390
• Ignitio 390
• Item standard service limit 390
• Servic 390
• Service information 390
• Sw itch 390
• Switch 390
• System alway 390
• The steps in th 390
• Whe n checking the 390
• Ys tur 390
• Apply battery vo 391
• Between 391
• Check th 391
• Continuit 391
• Er motor direct 391
• Fuse before ser 391
• H page 18 101 391
• Hear the relay c lick 391
• Ic starter 391
• Mai n o 391
• Make sure th 391
• Measur 391
• On is dep ressed 391
• Ope ration c lick heard 391
• Page 18 4 391
• Page 19 391
• Poor ly connected 391
• Red 1 and 391
• Stand up i 391
• Starte 391
• Starter 391
• Starter switc 391
• Sub fuse 391
• Switch 391
• Th e iy and check th e op 391
• Troubleshooting 391
• Batter 392
• Electri 392
• Improperly 392
• Slowly 392
• Starte 392
• Starter 392
• Batter 393
• Case bolts 393
• Cleane 393
• Disassembly 393
• Electric starter 393
• Follow 393
• Housin 393
• Insulate 393
• M otor case 393
• Remove 393
• Starter motor 393
• The staner motor 393
• Check for continuity between the motor case and 394
• Electric starter 394
• Inspection 394
• Minal the indigo colored wire on the insulated brush holder 394
• And th 395
• Armatu 395
• Betwee 395
• Commuta 395
• E shaft 395
• Not use 395
• Starter 395
• There should be con 395
• Groove 396
• Armatur 397
• Damage 397
• Followin 397
• Holder 397
• Lls the 397
• Aligned 398
• Case bolts 398
• Electric starter 398
• Index lines 398
• Instal 398
• Installation 398
• Ountin 398
• Starte 398
• Starter 398
• Between the green red wire 399
• Check fo r contin 399
• Ibl ttl 399
• Shift th e transmi ssion into neutral 399
• Starter relay switch 399
• Transm 399
• Cabler 400
• Disconnect the starter relay 4p connecto r 400
• Relay switch 400
• Starte 400
• Lights meters switches 401
• System location 401
• Adligh 402
• Brake light switch 402
• Clutch switch 402
• Combination meter 402
• Control relay 402
• Coolant temperatur 402
• Fuel reserve sensor 402
• General 402
• Handlebar switches 402
• Headlight 402
• Ignition switch 402
• Information 402
• License light 402
• Lights meters switches 402
• Motorcycle 402
• Neutral switch 402
• Oil pressure switch 402
• Sensor 402
• Servic 402
• Service information 402
• Servicin 402
• Signal 402
• Speedometer speed sensor 402
• Switch 402
• System location 402
• Tachometer 402
• Tail brake light 402
• Troubleshooting 402
• Lbf ft 403
• Lights meters switches 403
• Specifications 403
• Torque values 403
• Check for loose o 404
• Contact of the speed 404
• Followin 404
• Mountin 404
• Normal 404
• Normally 404
• Odometer tri 404
• Operate 404
• Perate 404
• Speedomet 404
• Speedomete 404
• Alignin 405
• Headligh 405
• Headlight 405
• Headlight unit 405
• Position light bulb 405
• Retainer 405
• Headligh 406
• Installation 406
• Lights meters switches 406
• Removal 406
• Tighte 406
• Bulb replacement 407
• Headligh 407
• Lights meters switches 407
• Turn signal 407
• Tail brake light 408
• Binat ion meter 9p con nectors 409
• Case page 19 5 409
• Combinat io 409
• Combinatio 409
• Combination meter 409
• Disconnect th 409
• Ing nuts and 409
• License light 409
• Rem ove the hea 409
• Removal 409
• Remove th 409
• Screw s and license lig ht lens 409
• Tabs with the 409
• Disassembly 410
• Lights meters switches 410
• Assembly 411
• Installation 411
• Lights meters switches 411
• Adaptor 412
• Batter 412
• Black brow 412
• Followin 412
• Minimum 412
• Voltag 412
• Voltge 412
• Connecto 413
• Connector 413
• Followin 413
• Green blac 413
• Headligh 413
• Lights meters switches 413
• Perfor 413
• Speedometer speed sensor 413
• System inspection 413
• Batter 414
• Black brow 414
• Combinatio 414
• Continu 414
• Continuit 414
• Ignitio 414
• Pink gree 414
• Red gree 414
• Standar 414
• Standard 414
• Voltge 414
• Connecto 415
• Coolan 415
• Damage to the guage 415
• Disconnect the th 415
• Gauge needle 415
• Gauge s 415
• Grou nd immedi atel 415
• Ignitio 415
• Immediat 415
• N the needl 415
• Nnecter 415
• Perature gauge 415
• Preven 415
• Sensor wi r 415
• Temperatur 415
• The gauge needl 415
• The gro 415
• To h hot 415
• At least 4 416
• C 248 fi 416
• Coolan 416
• Ect sensor 416
• Ect sensor unit inspection 416
• Ibfoft 416
• If there is no voltage between the terminal coolant 416
• Install an 416
• Lights meters switches 416
• Oftemperatur 416
• Remove the ect sensor pag 416
• Suspend the ect sensor in a pa 416
• The ect sensor to the specified 416
• Thermometer 416
• Tighte 416
• Torque 2 416
• Connect the ect th ermo sensor connector 417
• Fill the system and bleed the air page 6 4 417
• Follows 417
• Gnitio 417
• Icator 417
• If the oil pressur 417
• Indicato 417
• Inspec 417
• Oil pressure switch 417
• Rem ove the dust cover rem ove the bolt and oil pressure switc 417
• Stays o 417
• Using a jumper wire 417
• Warnin 417
• Andard b 418
• Blue re 418
• Bolt and wir 418
• Circui 418
• Combinatio 418
• Connection 418
• Continuit 418
• Dust cover 418
• Head 3 418
• Oil pressure switc 418
• Oil pressure switch 418
• P connector 418
• Termina 418
• Terminal 418
• The boot 418
• The crankcase 418
• Torque 418
• Torque 12 n 418
• Batter 419
• Black whit 419
• Connection 419
• Disconnect the fan motor 419
• Fan m otor control relay 419
• Fan moto 419
• Followin 419
• Fuel reserve sensor 419
• Ignitio 419
• Inspection 419
• Ju mper wire 419
• Lights meters switches 419
• Standar 419
• Turn the ign ition sw itch o 419
• Voltge 419
• Ignition switch 420
• Inspection 420
• Lights meters switches 420
• Mete r 420
• Removal 420
• Removal installation 420
• Tinuity 420
• Headligh 421
• Lights meters switches 421
• Betwee 422
• Brake pedal is released 422
• Clutch switch 422
• Is released 422
• Isconnec 422
• Light switch 422
• Lights meters switches 422
• Neutral switch 422
• 1 kgf m 423
• Alignin 423
• Ibf ttl 423
• P connector 423
• Secure the side stand switch wi th a new bolt 423
• Side stand switch 423
• Termin 423
• Torque 1 423
• Connecto 424
• Continuit 424
• Inspection 424
• Lights meters switches 424
• Termina 424
• Wiring diagrams 425
• Engine doe 426
• Engine lacks power 426
• Idle speed 426
• Poor handling 426
• Poor performance at high speed 426
• Poor performance at low 426
• Start or is hard to start 426
• Troubleshooting 426
• Correct 427
• Engine lacks power 427
• Incorrec 427
• Not increase 427
• Possibl 427
• Test cylinde 427
• Troubleshooting 427
• Valve stuc 427
• Abnorma 428
• Idle speed 428
• Ignitio 428
• Poor performanc 428
• Possibl 428
• See section 5 428
• To advanced faulty 428
• Troubleshooting 428
• Wo rn piston an d cylinder 428
• Check valve ti ming 429
• Correct 429
• High speed 429
• Imprope 429
• Poor handling 429
• Poor performanc 429
• Troubleshooting 429
• 1 11 1 431
• Exhaus 431
• Wingarm 431
• Back cover 432